Enabling Smarter Decisions for Smarter Operation Framework ......© 2011 IBM Corporation Enabling Smarter Decisions for Smarter Operation Framework for Information Integration and

© 2011 IBM Corporation

Enabling Smarter Decisions for Smarter Operation

Framework for Information Integration and Standards collaboration Frode Myren, DE, IBM Software Nordics

PCA ForumPerth, AustraliaOctober 12, 2011

© 2011 IBM Corporation2

IBM Software for a Smarter Planet

30 billion RFID tags embedded

in our world

An estimated 2 billion people will be on the Web and a trillion connected objects

Every day, 15 petabytesof new information are

being generated

Our world is becoming

Instrumented

Our world is becoming

Interconnected

All things becoming

Intelligent

A smarter planet happens on the industry level…

Smarter Cities Smarter Energy Smarter WaterSmarter Oil FieldsSmarter Products

& Services

…and needs a smarter physical infrastructure…



The new Smarter Planet architecture – require integration pointsExample: A Smarter Cities Intelligent Operations Center

2222

Integration Point:

Domain Data Provider can send KPI metric data in to

the message bus using our standard message

format and JMS. These can come from any source.

Integration Point:Integration Point:

Domain Data Provider can send KPI metric data into Domain Data Provider can send KPI metric data into

the message bus using our standard message the message bus using our standard message

format and JMS. These can come from any source.format and JMS. These can come from any source.

Integration Point:

The event pol icies can be customized

in Impact for special processing, and to generate additional KPI metrics.


The event policies can be customized The event policies can be customized

in Impact for special processing, and in Impact for special processing , and to generate additional KPI metrics.to generate additional KPI metrics.

Integration Point:

The new KPI metrics can be aggregated

into a dashboard visual widget for display

in the Operation Center portal.


The new KPI metrics can be aggregated The new KPI metrics can be aggregated

into a dashboard visual widget for display into a dashboard visual widget for display

in the Operation Center portal.in the Operation Center portal.

Integration Point:

Write Service Run Books that

open and track incidents and work orders based on policy

definitions.


Write Service Run Books that Write Service Run Books that

open and track incidents and open and track incidents and work orders based on policy work orders based on policy

definitions.definitions.

7777

55553333

Integration Point:

Write a compliant portlet that

can be configured into the

main IOC portal. Invocation through main menu or launch

in context points in other port lets.


Write a compliant Write a compliant portletportlet that that

can be configured into the can be configured into the

main IOC portal. Invocation main IOC portal. Invocation

through main menu or launch through main menu or launch

in context points in other in context points in other

portletsport lets..

Integration Point:

Leverage the Cognos model to create ad-hoc reports. Can

leverage Framework Manager

to extend model.


Leverage the Cognos model to Leverage the Cognos model to

create adcreate ad--hoc reports. Can hoc reports. Can

leverage Framework Manager leverage Framework Manager

to extend model.to extend model.

Integration Point:

ILOG can be leveraged for

Analytics on event data


ILOG can be leveraged for ILOG can be leveraged for

Analytics on event dataAnalytics on event data

6666 8888

9999

Integration Point:

Domain Data Provider can provide solution based

data, such as: TMDD standards based traffic data,

water usage, account data, and so on.


Domain Data Provider can provide solution based Domain Data Provider can provide solution based

data, such as: TMDD standards based traffic data, data, such as: TMDD standards based traffic data,

water usage, account data, and so on.water usage, account data, and so on.

11111111

10101010

Integration Point:

Data Model definitions, tools for data

cleansing, value standardization, and data

integration.


Data Model definit ions, tools for data Data Model definitions, tools for data

cleansing, value standardization, and data cleansing, value standardization, and data

integration.integration.

11111111

Integration Point:

Security roles and groups can be

defined and extended, controlling the user interface context.


Security roles and groups can be Security roles and groups can be

defined and extended, controlling the defined and extended, controlling the user interface context.user interface context.

4444

Integration Point:

Domain Data Provider can send Common Alerting

Protocol (CAP) events into the message bus using

our standard message format and JMS. These can come from any source.


Domain Data Provider can send Common Alerting Domain Data Provider can send Common Alerting

Protocol (CAP) events into the message bus using Protocol (CAP) events into the message bus using

our standard message format and JMS. These can our standard message format and JMS. These can come from any source.come from any source.

12121212

Integration Point:

Special visual integration,

such as map layers or video feeds.


Special visual integration, Special visual integration,

such as map layers or video such as map layers or video feeds.feeds.



Drilling&

Completions

Reservoir Management

Health Safety and

Environment

Upstream Support Services

Technical

Information

3D-4D Visualize

Information

Production Database

Resource Planning

Collaboration

Instrumentation

and

Field

Data Capture

Advanced

Analysis and

Forecasting

Intelligent

Alerts and

Event

Management

Facility Monitoring

Real TIme Historians

Device controllers

pumps / switches

Production,

DPR

In situ and Remote Sensors (Fixed and

Mobile Platforms)

Distributed Control

Systems

Meters

Business

Operations

Work Process

Layer

3D Enginrng Mdl

GEO Sciences

Risk Assesment

Management Tool

HSE Q

Drilling

Gas Sales

Well Integrity

Mgmt System

Collaboration

Reporting

AsIs

ToBe

Fault

diagnosis

Inspection static

equipm

Tanker loading and

shipment

Doc sharing

Drawing tool

Process

Simulator

Data ReconciliationAlarming RT Monitoring

Daily Drilling

Report SystemValidation

Asset Model

Lab Data

ReportingProcess Simulation

Portfolio access

Well caclulations,

simulations

Helicopter

Booking

CAD Viewer

Video storage

Web Sharing

PerformanceManagement

Bus IntelligenceERP

Static Equipment

Monitoring

Mobile

Device Reporting

Operations Management

and Planning

ProductionOptimization

RFID container

tracking

Master Information

Management

OtherSupport Services

Data

Management

and

Integration

Asset

Optimization KPI System

Execute Maint

Campaings

New Oil and Gas fields require new architectures - many new integration points

Battle complexity through

standardisation and smarter

integration



Challenges to achieving Integrated Operations

� Each platform, field or plant is a unique silo of information

� Remote, hard to access environments

� Overwhelming amounts of complex, cryptic tag and measurement data

� Operational and business system interfaces are hard coded locally, if they exist at all

� Production and availability losses from lack of proactive strategy towards process and asset health

� Increasing shortage of skilled manpower

� Regulatory compliance, safety, quality and traceability demands

Highly complex real-time processes

6 © 2011 IBM Corporation


Simplification is achieved through standardization of information exchange

• Standardization of the rail network enabled a industrialized America and Europe

• A connecting platform fueling growth, creating new business opportunities

– Connecting resources with factory efficiencies

– Connecting goods with markets

– Enabling new distribution models (Sears Roebuck)

• Other technology platforms: electricity grid, national highway systems, ……..the internet

“Standards contribute more to economic growth than patents and licenses.”

"Economic benefits of standardization“, Technical University Dresden (TUD) and the Fraunhofer Institute for Systems and Innovations



Standards based models and infrastructure simplify the integration pictureData exchange “tasks” (point to point)

Source Application

Target Application A

Target Application B

Target Application C

Data Transformation

Data Mediation

Routing Logic (or process choreography, if SOA, connection mgt, security

Source needs to know target (e.g. OPC server) and target access specifics (e.g. tag names)



Target

Application A

Target

Application B

Target

Application C


ESB

Data Transformation

Data Mediation

Standards based models and infrastructure simplify the integration pictureData exchange with ESB

Source Application



Source Application

(Conforms)


(Conforms)


(Conforms)


(Does not Conform)


ESB

Standards based models and infrastructure simplify the integration pictureData exchange with ESB and content standard

Data Transformation

Data Mediation




(Conforms)


(Conforms)


(Does not Conform)

Can now request information in context of the model “e.g. what is the temperature of tank 3, on platform 2?”

ESB

Enterprise

Site

Area

Work Cell

Storage Unit

Unit

Manufacturing Line

Production Unit

Storage Zone

Process Cell

Unit

Discrete Operations

Continuous Operations

Inventory Operations

Batch Operations

Control Module

Equipment Module

Standards based models and infrastructure simplify the integration pictureData exchange with ESB and standards based model

Source Application

(Conforms)

Data Transformation

Data Mediation

Specified by ISA-95

Specified by ISA-88



Intra-Enterprise

Inter-Enterprise

“Building Blocks”

OAGIS

ISA-88

ISA-95

Lang Codes

OPC

MIMOSA

UN/CEFACTEDI (X12)

EPCIS

Proprietary

ISO 15926

Base industry model that links standards to provide a common set of semantics and data content for integration

� Uses ISA S88/S95, ISO 15926, IEEE 61970/68 for asset and physical hierarchy representation

� Extended and customized based on needs of a specific industry (e.g. Auto, Metals, Mining, Paper, Pharma, C&P, Aero)

� The model is used at runtime as the as the information access layer for clients such as Solution Studio (part of IIC) and client applications.

Paint Industry C&P Industry

Adjust the Model by

Industry and/or Customer

ISA-88

ISA-95

Lang Codes

OPC

MIMOSA

UN/CEFACT EDI (X12)

Proprietary

ISO 15926

OAGIS

ISA-88

ISA-95

Lang Codes

OPC

MIMOSA

UN/CEFACT EDI (X12)

Proprietary

Industry standards based model (RSM) for Integrated Operations

“A Reference Semantic Model, providing a real-world abstraction

of the Enterprise, Assets and associated operational information”



RSM is an information model that captures various relationships, ie of equipment

How are pieces of equipment physically connected to each other?

Where is the equipment located in a geo-spacial map?

What measurements exist for the equipment?

What production processes are associated with the

equipment?

What kind of Events/ KPIs are associated with measurements for

the equipment?What documents exists for the

equipment?

What is the organizational equipment hierarchy?



Horizontal Integration- Multiple Sites/Multiple Locations

Vert

ical l In

teg

rati

on

-M

ult

iple

Level 2,3

4

SCM systems (SCM, Supply ChainManagement)ERP systems (ERP, EnterpriseResource Planning)

MES (MES, Manufacturing ExecutionSystem)SCADA systems (SCADA, SupervisoryControl And Data Acquisition)

Automation systemsDCS (DCS, Distributed Control System)PLC (Programmable Logic Controller)Machines, Sensors, Actuators

Level 4

Level 0

Level 1

Level 2

Level 3

Business LogisticsPlant Production Scheduling, Shipping,

Receiving, Inventory, etc

ManufacturingOperations Management

Dispatching, Detailed ProductionScheduling, Production Tracking, ...

BatchProductionControl

DiscreteProductionControl

ContinuousProductionControl

The production processes

Integrated Information Core

Information Service Bus

Model aware adapters

RSM

The RSM with IIC is used when connecting vertical applications in a horizontal infrastructure – leveraging standards



Manufacturing Intelligence Enabled by Frameworks

Real-time Off-line, batched

Co

nti

nu

um

of

Op

era

tin

g C

on

texts

OP

ER

AT

ION

S

Transactional

Historians

Industry Frameworks

Real-time Process Control, SCADA, HMI/MMI, real-time trending applications

PR

OC

ES

SB

US

INE

SS

Operational Data Store

Pure Business Intelligence

Applications/ Data

Warehousing/ Data Mining

Enterprise Resource Planning (ERP),Supply Chain Management, Enterprise Asset Management, Advanced Planning and Scheduling

AdvancedAnalytics and

Modeling Tools

Mfg Intel

DEVICE I/OTAGS

EQUIPMENT

ORDERSSPECS

COST-BASED MODELS

INSTRUMENT

BUSINESSRULES

SCHEDULES

PRODUCTIONMODELS,RECIPES/BOMS &ROUTES

MATERIAL &PRODUCTFLOWS

Interfaces to ERP

Source: AMR



From reference to real world abstraction

• RSM meta-model –standards based information integration model

– Linking of different standardized models within different domains, for C&P:

– S95, S88, MIMOSA, ISO 15926

• RSM instance-model - the population of RSM instances with enterprise master data, to represent the structure of this specific enterprise to be used by model aware applications

– Full enterprise name space management

– Model can be navigated without restricting hierarchies.

– A hierarchy may be viewed for ease of access for the unfamiliar user,

– Navigation can proceed behind the scenes in any direction.

– Multiple paths to same data is possible including shortcuts.

Drilling &

CompletionOperations

& Maintenance

Production &

Reservoir

Functionallocation

WONotification

Functionallocation

Activity

Tagno.

DCS, IMS, ...

ERP, EAM, ...

Planning, optimization

Production management

1 2

A B C .. .. ZD .. ..

Allocation

value

Tagno.

Wellhead tmp,

timestmp

Allocation

Wellhead temp

NotificationW9

Enterprise

P5

Wells

P&IDs

1 2 Country

Area

ProdUnit

Control Loops

WorkCenter

Work Equipm

Measuremt

Msrmtval

W4W1

Transmitter

Calculated

value, softtag

Plant/ Facility B

Plant/ Facility A TP

SH

N

TR

SFSN

WS

P

Valve Separator

WorkCenterP

Systems

S F LP S F L

Logical

FL CLFlow

lines

Meta model

Instance model

ISA-88

ISA-95

Lang Codes

OPC

MIMOSA

UN/CEFACT EDI (X12)

Proprietary

ISO 15926



RSM - instance model - as viewed from client application

Functionallocation

WONotification

Functionallocation

Activity

Tagno.

DCS, Data Historian, ...

ERP, EAM, ...

Planning, optimization

Production management

1 2

A B C .. .. ZD .. ..

• Access to information concerning the same object(s) even if the information is dispersed across many facilities and many applications

• A naming context for measurements across facilities

• Tag – measurement point, tag based addressing

Tagno

Allocation

value

Tagno.

Wellhead temp msrmt value

Allocation

Tagno

Wellhead temp Notification

Functloc

W9

Enterprise

P5

Wells

P&IDs

1 2 Country

Area

ProdUnit Control Loops

WorkCenter

Work Equipment

Measuremt

Measurement value

W4W1

Transmitter

References

calculated

value, softtag

Plant/

Facility B

Plant/

Facility A

P&ID:Piping and Instrumentation Diagrams

Instance model design, with class usage, hierarchies and relationships, done

through services based on required domain use cases

TP

SH

N

TR

SFSN

WS P



RSM Instance model being kept in synch with Engineering Systems through lifecycle of operational facility – horizontal integration

SmartOil Oil production facility

Engineering System

SmartOil Oil production facility

RSM Instance Model

Peter Pan

Handover –

Remove/replace operationsIIC Model Management providing RSM Instance Model Load and RSM Instance Model Provisioning

RDF

Ie: 30 000 objects!�Type Of consruct



Use ISO15926 for representing physical connectivity

Connection Node

Connection Point

Equipment

• Connections modelled

– Equipment 1-many association to Connection Point

– Connection Point 1-many association to Connection Node

EquipmentConnection Point

• ISO15026 for modeling connectivity of equipment,

– not just relations between equipment.

– in the instance model of IIC/RSM

• Example:



Stand ards

Cer tif ication

Educa tion & T raining

Publishin g

Conf eren ces & Exhibits

Udo Pletat [1] and Johan Wilhelm Klüwer [2 ]Einar Landre [3] and Jørn Ølmheim [ 3]Frode Myren [4 ] and Pål Rylandsholm [2]

Presented by Frode Myren, IBM[1] IBM Deutsc hland R&D GmbH

[2] Det Norske Ve rit as

[3] St ato ilHydro ASA [ 4] IBM Norway

ISO 15926- & RSM- based integration architecture for oil & gas industry solutions

Stand ards

Cer tif ication

Educa tion & T raining

Publishin g

Conf eren ces & Exhibits

Udo Pletat [1] and Johan Wilhelm Klüwer [2 ]Einar Landre [3] and Jørn Ølmheim [ 3]Frode Myren [4 ] and Pål Rylandsholm [2]

Presented by Frode Myren, IBM[1] IBM Deutsc hland R&D GmbH

[2] Det Norske Ve rit as

[3] St ato ilHydro ASA [ 4] IBM Norway

ISO 15926- & RSM- based integration architecture for oil & gas industry solutions

ISAEXPO2009 - handover process –valve exchange demonstrated

ISO15926 RDF Template technology



Why the term ‚Reference Semantic Model‘?

� The RSM has the scope of an Information Integration model,

– Enterprise and plant level monitoring and business integration– Vertical integration of 10s of 1000s of intruments with measurement points

� Reference Semantic Model aims at

– richer content quantity =/= higher content quality through• expanding the industry domain modeling scope

• unification of relevant information models like OpenO&M (S95, S88,

MIMOSA)

Semantic Days 2010



Enterprise Resource Planning System &Enterprise KPI/Event Portals

OpenO&M Systems P2B Interoperability Use CasesOpenO&M Systems P2B Interoperability Use Cases

Production Forecasting & Scheduling System

Asset Capability Modeling

& Optimization DSS

Maintenance &Reliability

ManagementSystems

CBM Advisories

Control, SCADA,

HMI, & Historian

Systems

CBO Advisories

Asset Measurements, Events, Inspections, Usage, and O&M Actions

O&M Event Monitoring

I&C Device Monitoring

Portable Monitors (Off-& On-line)

Online Surveillance Monitors

Online Protection Monitors

Online Transient Monitors

Sample/LIMS Monitoring (Off-

& On-line)

OperationsManagement

Support Systems

(PSMS, AHMS, QMS, EMS)

Event-Oriented

Messaging Services(OPC UA + ESB)

Production Performance (B2MML)

Capability Forecast (B2MML, PRODML)

Planned Maintenance Unavailability

Schedule (B2MML)

Meter Readings & Work Completed

(MIMOSA)

Full-resolution Condition Data & Events (MIMOSA)

(MIMOSA)

“As-Maintained”Master Data (MIMOSA & B2MML)

(MIMOSA)

Significant Actual & Early Warning Events (MIMOSA)

KPIs(MIMOSA & B2MML)

Asset Removals & Installations (MIMOSA)

Maintenance Work-In-Process

&Work History (MIMOSA)

Modified Maintenance Unavailability Schedule (B2MML)

Production Orders (OAGIS, CIDX)

Control Data & Events

Operational Data & Events (OPC DA/HDA/A&E)

RFQ Cost/Delivery Schedule & PO Delivery Status (OAGIS, CIDX)

RFQ Cost/Delivery Schedule & PO Delivery Status (OAGIS, CIDX)

RFQs & POs (OAGIS, CIDX)RFQs & POs (OAGIS, CIDX)

Su

pp

lier

s

Cu

stom

ers

Prod. Performance (B2MML)

Prod. Schedules (B2MML)

Pla

nt/

Pro

ce

ss E

ng

ine

eri

ng A

s-D

esig

ne

d

& B

uilt

Seg

men

t/T

ag

In

form

ation

, C

on

fig

ura

tion

Ma

nag

em

en

t H

isto

rian

Pla

nt/P

rocess A

s-In

sta

lled

& M

ain

tain

ed

Se

gm

en

t/Asse

t/Ta

g R

eg

istry

& C

on

figu

ratio

n M

an

ag

em

en

t His

toria

n

OE

M M

ode

l

Pro

du

ct D

ata

. S

yste

ms

“As-Designed”Master Data (ISO 15926 / FIATECH /

POSC CAESER / MIMOSA)

Collaborating on Interoperability Standards – with BOTH PCA and OpenO&M

An organization of standards and industry organizations focusing on improving the operation and maintenance capabilities in the industrial domains like manufacturing, facilities, and defense (source – 2007, Mimosa)

F O U N D A T I O N



Business partner applications – Custom applications

Integrated Information Core – Standards based Integration of information using a

common reference semantic model across multiple industrial sources

Condition based

monitoring

Collaboration for

decision making

Intelligent alerts

& event

management

Standardize

processes across

Plants

Visualization in

context of process

Smart SOA with

collaboration

Industry

standards

Consistent

representation,

normalized taxonomy

Key performance

indicators

IIC (middleware, real-time information integration framework)

DCS, PLC & historians

Equipment & process

documentation

Drilling& Production Acc. systems

Maintenance & Asset mgt

Facility monitoring,

HSE apps. …

Rotating equipment monitoring

Human alerts Other systems

Model aware adapters (data access)

Users and applications

• Maintenance Supervisor/Engineer

• Platform Engineer

Human alerts

mail/ terminal

/SMS

• Production Supervisor• Operator

• HSE Engineer• Field, Asset Owner

Integration with other systems (ERP, EAM, Oil accounting)

Production and

performance

reporting

Applications

Can request information in context of the model“e.g. what is the temperature of tank 3, on platform 2?”



Interface Count

136

Interface Count

23468101215284566

Application Count = 12

Enterprise

Specified by

ISA-88

Specified by

ISA-95

Site

Area

Work Cell

Storage Unit

Unit

Manufacturing

Line

Production Unit

Storage Zone

Process

Cell

Unit

Discrete

Operations

Continuous

Operations

Inventory

Operations

Batch

Operations

Control

Module

Equipment

Module

Proprietary Enterprise Business Systems, Middleware

Automation Systems, point to point connections

Applications and people exchange information

through a model of the enterprise and assets

In summary, industry standards simplify the conversation for Oil and Gas



Smarter Integrated Operations, enabled by standards based

frameworks, leads to Smarter Oil & Gas FieldsSmart Oil & Gas Field Solutions

Comprehensive set of capabilities to enable smarter decisions faster

Visibility Collaboration Analytics Optimization

Smart Oil & Gas Field EnablementOne open channel to all data required to operate assets in real time

Semantic Model Standard-Based Standardized Metrics Event Management



� Contact afterwards

here

� or on

[email protected]

� or IBM locally

Learn more about the IBM’s solutions for the Chemicals and

Petroleum at www.ibm.com/software/industry/chemicals_petroleum/

Documents

Enabling Smarter Decisions for Smarter Operation Framework ......© 2011 IBM Corporation Enabling Smarter Decisions for Smarter Operation Framework for Information Integration and