EUROTHERM Life Sciences Solutions Group AN INTRODUCTION TO S88

EUROTHERMLife Sciences Solutions Group

AN INTRODUCTION TO S88

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An Introduction to S88An Introduction to S88CHICKEN CURRY WITH RICECHICKEN CURRY WITH RICE

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• Rice–400g basmati rice

–100ml butter

–1.5l water

• Chicken Curry– 1.6 Kg chicken

– 6 garlic cloves

– 4 medium sized onions

– 5oml/ 2oz clarified butter

– 1.5ml/ 1/2tsp chilli powder

– 4 cardamom pods

– 3 cloves, salt

– 25mm/ 1 in cinnamon stick

– 150ml/ 5 fl oz natural yoghurt

– 10ml/ 2tsp white malt

– 10ml/ 2tsp sugar|

An Introduction to S88An Introduction to S88INGREDIENTSINGREDIENTS

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• Fry– Add the butter to a large saucepan over medium heat

– When hot, add the onions and garlic and fry for 30 seconds

– Add chili powder, cardamom, cloves, cinnamon, yoghurt,

vinegar,salt and sugar

– Stir for 60 seconds and add chicken

– Wait until all the liquid evaporates

• Simmer– Add 100ml water to pan

– bring this to boil

– lower heat

– Simmer until oil separates from the gravy

– Serve with the rice

An Introduction to S88An Introduction to S88PREPARE CHICKEN CURRYPREPARE CHICKEN CURRY

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• Soak– Soak the rice in cold water for 1/2 hour ensuring rice is fully

covered

• Boil– Add water to a pan

– Bring to boil

– Drain the rice and add to the pan

– Boil for 10 minutes or until rice grains begin to expand and change their texture

– Transfer the rice to a colander

• Simmer– Add the butter and 10ml of water to the pan

– Heat until butter melts

– transfer half the mixture to a cup and the rice to the saucepan

– pour the butter mixture over the rice

– Cover the pan and simmer for 20 minutes on low heat

An Introduction to S88An Introduction to S88PREPARE RICEPREPARE RICE

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• 2 Large saucepan or flameproof casserole

• Gas or electric cooker

• Measuring spoons

• Ladle

• wooden spoon

• Chopping board

• Sharp Knife

An Introduction to S88An Introduction to S88EQUIPMENTEQUIPMENT

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An Introduction to S88An Introduction to S88

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An Introduction to S88An Introduction to S88PROCESS DEFINITIONPROCESS DEFINITION

A process is a sequence of chemical, physical or biological activities for the conversion, transport or storage of material or energy.A process can be classified as:

Continuous processMaterials are passed in a continuous flow through processing equipment

Discrete parts manufacturing processesProducts are classified into production lots. A specific quantity of product moves as a unit

Batch processesAre the production of finite quantities of materials by subjecting input materials to a defined order of processing actions using one or more pieces of equipment.

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Process

Consists of anordered set of


Chicken curry with rice

Prepare chicken curryPrepare rice

FrySimmer

Add butterHeat

ProcessOperation

ProcessAction


Process Stage

An Introduction to S88An Introduction to S88PROCESS MODELPROCESS MODEL

Is a part of a process that usually operates independently from other process stages.

Usually results in a chemical or physical change in the material being processed.

Describe minor processing activities those are combined to make up a process operation.

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Kitchen

Large saucepanFrying pan

Cooker

Heat control knob

Must contain

May contain

May contain

Unit

ControlModule

EquipmentModule

ProcessCell

An Introduction to S88An Introduction to S88PHYSICAL MODELPHYSICAL MODEL

Enterprise

Site

Contains all the units, equipment modules required to make one or more batches.

One or more major processing activities can be conducted in a unit.

Can carry out a finite number of specific minor processing activities such as dosing or weighing.Can be exclusive or shared use.Is a collection of sensors or actuators. One or more combined.

Area

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An Introduction to S88An Introduction to S88PROCESS CELL CLASSIFICATION: by number of productsPROCESS CELL CLASSIFICATION: by number of products

Single product

Produces the same product in each batch.

Variations in procedures and parametres are possible.

Multi product

Produces different products utilizing different methods of production or control.

There are two possibilities:- all products are produced with the same procedure using different formula values (varying materials and/or process parameters)- the products are produced using different procedures.

Variations in procedures and parametres are possible.

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An Introduction to S88An Introduction to S88PROCESS CELL CLASSIFICATION: by physical structurePROCESS CELL CLASSIFICATION: by physical structure

Single pathIs a group of units through which a batch passes sequentially.Several batches may be in progress at the same time.

Multiple pathConsists of multiple single-path structures in parallel with no product transfer between them.

Network pathThe paths may be either fixed or variable. The sequence may be determined at the biginning or be totally flexible.The units may share raw materials and product storage.

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Procedure

Operation

Phase

Unit Procedure

Procedure for making Chicken curry with rice

Procedure for making chicken curryProcedure for making rice

Procedure for FryProcedure for Simmer

Procedure for Add butterProcedure for Heat




An Introduction to S88An Introduction to S88PROCEDURAL CONTROL MODELPROCEDURAL CONTROL MODEL

Is a ordered set of operations that causes a contiguous production sequence to take place in a unit.Example: Polymerize, DryIs a ordered set of phases that defines a major processing sequence involving chemical or physiscal changes in materials.Example: Preparation, React

Accomplish a process-oriented task.Example: Setting, Enabling, HMI

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An Introduction to S88An Introduction to S88FUNCTIONALITIES FOR BATCH CONTROLFUNCTIONALITIES FOR BATCH CONTROL

Basic controlComprises the control dedicated to establishing and maintaining a specific state of equipment and process.Includes control loop or interlocks, Triggers corrective actions, Responds to operator commands.

Procedural controlDirects equipment-oriented actions to take place in an ordered sequence to carry out a proccess-oriented task. Is made up of procedural elements:procedure, unit procedure, operations and phases.

Coordination controlDirects, initiates, and/or modifies the execution of procedural control and the utilization of equipment entities.Example: supervising availability and capacity of equipment, allocating resources, arbitrating requests.

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Unit(s)

ProcessCell(s)

EquipmentModule(s)

Unit(s)

Unit(s)

Physical Model

UnitProcedure(s)

Procedure(s)

Phase(s)

Operation(s)

Phase(s)

Processstage

Process

ProcessAction

ProcessOperation

ProcessAction

Process Model

combinedwith a

Provides processfunctionalityto carry out a





Procedural model

An Introduction to S88An Introduction to S88MODELS RELATIONSHIPMODELS RELATIONSHIP

combinedwith a

combinedwith a

combinedwith a

combinedwith a

ControlModule(s)

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EXAMPLE OF PHYSICAL MODELLINGEXAMPLE OF PHYSICAL MODELLING

Process Cell

Unit Unit

EMEM EM

CM

EM

CM

CMCM CM CM


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termostatazioneFI

PIC

control module

dosaggio

TIC

TIC

Steam

C.W.

LIC

TIC

LIC

C.W.

PIC

equipment module

N2 SIC

agitaz.

condensazione

inertizzazione equipmentmodule

EXAMPLE OF HOW TO STRUCTURE UNITSEXAMPLE OF HOW TO STRUCTURE UNITS

CM

EM

EM


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CM2D4

D3CM1

CM3

CM4

D1

D2D5

PID PID

PID

HIC HIC

EXAMPLE OF CONTROL MODULESEXAMPLE OF CONTROL MODULES


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EXAMPLE OF CONTROL MODULES - DETAILEXAMPLE OF CONTROL MODULES - DETAIL

Treating as a control module simplifies the interface to this group of objects

FC

FO

Pump

Circulate

Pump toProcess

Stop

Shutdown

Commands

Circulating

Pumpingto Process

Stopped

Shutdown

Status


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An Introduction to S88An Introduction to S88RECIPE DEFINITIONRECIPE DEFINITION

A recipe is an entity that contains the minimun set of information that uniquely defines the manufacturing requirements for a specific product.

Fundamental to the pratical application of recipes is the concept that different parts of an enterprise may need informations with different degrees of specificity and detail.

The recipe contains neither scheduling nor equipment control.

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may be transformed into

An Introduction to S88An Introduction to S88RECIPE TYPESRECIPE TYPES

may be transformed into

is the basis for

Site specific info

BatchID, in-process,

operator info

Process Cell specific info

Product specific processing info

Site Recipe

Control Recipe

Master Recipe

General Recipe includes

includes

includes

includes

Describe the technique,that is, how to do in principle

Describe the task,that is, how to do it with the actual resources

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An Introduction to S88An Introduction to S88RECIPE CONTENTS CATEGORIESRECIPE CONTENTS CATEGORIES

HeaderComprises the administrative informations. (RecipeId, productID, version)

FormulaIncludes process inputs, process parameter and process outputs.

Equipment requirementsConstrain the choice of the equipment that will eventually be used to implement a specific part of the procedure.In the general and site recipe E.r. are specified in general terms.In the master and control recipe E.r. specifies allowable equipment in process cells.Control recipe may be used to include specific allocations of process cell equipment (reactor R-221).

Recipe procedureDefines the strategy to carry out a process.In general and site recipe R.p. are structured using levels defined in the process model.In the master and control recipe R.p. are structured using the procedural elements of the procedural control model, since these have a relationship to equipment.

Other informationAs regulatory compliance, safety, flow diagrams, labelling information

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General Recipe Process Operat.

General Recipe Process Stage

General RecipeProcedure

General Recipe Process Action

An Introduction to S88An Introduction to S88GENERAL (SITE) RECIPE PROCEDUREGENERAL (SITE) RECIPE PROCEDURE

Process

ProcessOperation

ProcessAction

Process Stage

Chicken curry with rice

Prepare chicken curryPrepare rice

FrySimmer

Add butterHeat

Functionalitycorrisponds to




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To be completed

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Recipe for making Chicken curry with rice

Recipe for making chicken curryRecipe for making rice

Recipe for FryRecipe for Simmer

Add butterHeat




RecipeOperation

Recipe Unit Procedure

RecipeProcedure

RecipePhase

An Introduction to S88An Introduction to S88MASTER (CONTROL) RECIPE PROCEDUREMASTER (CONTROL) RECIPE PROCEDURE

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EUROTHERM Life Sciences Solutions Group AN INTRODUCTION TO S88