— ABB Limited Measurement & Analytics Howard Road, St. Neots Cambridgeshire, PE19 8EU UK Tel: +44 (0)870 600 6122 Fax: +44 (0)1480 213 339 Email: enquiries.mp.uk@gb.abb.com ABB Automation Products GmbH Measurement & Analytics Schillerstr. 72 32425 Minden Germany Tel: +49 571 830-0 Fax: +49 571 830-1806 abb.com/actuators

ABB Inc. Measurement & Analytics 125 E. County Line Road Warminster, PA 18974 USA Tel: +1 215 674 6000 Fax: +1 215 674 7183

DS/

CO

NTR

AC

/AD

APT

ER_P

LATE

-EN

Rev

. D

11.2

018

— We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. Copyright© 2018 ABB All rights reserved 3KXE191002R1001

— ABB MEASUREMENT & ANALYTICS | DATA SHEET

Adapter plates for continuous rotary actuators (Contrac)

2 ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D 12

— Steel plate including fixing screws for the mechanical adaptation of lever actuators on existing fixing device of lever actuator types

— Enables faster replacement

— Avoids additional installation costs

— Operating level of actuating lever and coupling rods remains unchanged

ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D 3

Change from one to two columns

— Application area

When renewing or replacing actuators it used to be necessary to install fasteners for the new lever actuator in addition to the existing fixing devices. This problem can now be overcome by using an adapter plate which is tailored to the lever actuators concerned. Because the existing fastener is used, old lever actuators can be replaced easily without any additional and unnecessary expense. In terms of the adapter plate design, one of the key issues was the need to retain the coupling rod center of the old and new actuators.

— Height compensation

X

Y

Z

M10503

Figure 1: Height adjustment

The adapter plates ensure that the drive shaft pivot points of the old and new actuators remain the same in both the X and Z directions. However, in the case of certain actuators, there is a height difference in the ‘Y’ direction. A ‘+’ difference (new actuator is lower than the old one) can be compensated by adding intermediate spacers in accordance with the height difference ‘H’. However, ABB recommends that the coupling rod between the ball-and-socket joints is adjusted. A ‘−’ difference (new actuator higher than the old one) can only be compensated by adjusting the rod.

Old actuator New actuator Adapter

plate

‘H’ (height difference)

RH8 PME120 AP7 +31 mm (1.22 in)

RH5 / RH10 PME120 AP7 +87 mm (3.43 in)

RH12 to 60 RHD(E)250* AP1 +35 mm (1.38 in)

RH12 to 60 RHD(E)500 / 800* AP2 0 mm (0 in)

RH125 RHD(E)1250 / 2500* AP3 +3 mm (0.12 in)

RH250 RHD(E)1250 / 2500* AP4 +28 mm (1.1 in)

RH400 RHD(E)4000* AP5 +23 mm (0.91 in)

RH800 RHD(E)8000* AP6 −135 mm (−5.31 in)

* Height compensation also applies to the corresponding actuators from

the RHA and RHB series

Change from two to one column

4 ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D

— Dimensions

AP1

Dimensions in mm

M10491

39

M10

(t = 15)

240

349

540

480

± 1.5

30± 1.5

18

32

±1.5

90

114

13

9±

1.5 2

52

±1.5

� 19

270

210

± 1.5

± 1.5

21.26

18.9

13.74

9.45

± 0.06

M10

(t = 0.59)

1.181.54 ± 0.06

3.5

4

1.2

6±

0.0

60

.71

4.4

9

5.4

7

9.9

2

±0

.06

± 0

.06

� 0.75

10.63

8.27

± 0.06

± 0.06

Dimensions in in

Figure 2: Dimensions AP1

ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D 5

AP2

Dimensions in mm

M10492

� 26

� 19

25

17 +1.5

-0.8

20

018

3

115

93

80

160

23

4

50

M16

239

470

479

541

25

15

21

31

1

+ 2

±1.5

±1.5

±1.5

±1.5

±2

±2

� 1.02

� 0.75

0.9

8

0.6

7 +0

.06

-0.0

3

7.8

7

7.2

4.5

3

3.6

6

3.1

5

6.3

9.2

1

1.97

M16

9.41

18.5

18.86

21.3

0.9

8

0.5

9

0.87

1.22

0.04

+0

.08

±0

.06

±0

.06

±0.06

±0.06

±0

.08

±0.08

Dimensions in in

Figure 3: Dimensions AP2

6 ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D

— … Dimensions

AP3

Dimensions in mm

M10493

�22

30

20

.5

�33

� 22

362

42

2

26

123

03

1

30

67317630

690

M20

50

36

0

22± 1.5

±2

±1.5

±1.2

±1.2±2

± 1.5

+2

.5-0

.8

�0.87

1.1

8

0.8

1

� 1.3

� 0.87

14.25

16.6

1

10.2

89.0

61.2

2

1.18

2.6412.4824.8

27.17

M20

1.9

7

14

.17

0.87± 0.06

± 0

.08

± 0

.06

±0

.05

±0.05±0,08

± 0.06

+0

.1-0

.03

Dimensions in in

Figure 4: Dimensions AP3

ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D 7

AP4

Dimensions in mm

M10496

44

9±

4

±1.5

±1.5

±1.5

337

12047

M20

�26

5

275

630

16

30

15

165

23

0

59

31

42

9

±1.5

±1.5

-1.0

+1.8

25

30

25

.5

55

� 40

� 26

49

5±

2

±1.5

690±2

17.6

8±

0.1

6

±0

.06

±0.06

±0.06

13.27

4.721.85

M20

�1.02

0,2

10.83

24.8

0.6

3

1.18

0.59

6.5

9.0

6

2.3

2

1.2

216

.89

±0.06

±0.06

-0.0

4+

0.0

7

0.9

8

1.1

8

1

2.1

7

� 1.57

� 1.02

19.4

9±

0.0

8

27.17±0.08

Dimensions in in

Figure 5: Dimensions AP4

8 ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D

— … Dimensions

AP5

Dimensions in mm

M10497

�320

4172

61

52

9

252

630

696

362

31

45

8

24

6

23

04

8

M 20

3322

±1.5±

1.5

±2

± 2

± 2

± 2

±2

� 33

� 75

50 38

±2

±2

±2

�12.6

16.42

10.2

8

20

.83

9.92

24.8

27.4

14.25

1.2

2

18

.03

9.6

9

9.0

61.8

9

M 20

1.3

0.87

±0.06

±0

.06

± 0

.08

± 0.08

± 0.08

±0

.08

� 1.3

� 2.95

1.9

7

1.5

± 0

.08

±0.08

± 0

.08

Dimensions in in

Figure 6: Dimensions AP5

ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D 9

AP6

Dimensions in mm

M10498

47

8.5

96

60485

45

45350

425

44

8.5

20

015

0

175

M36

33

0

60

20

51.5

±1.5

+1.8

-1

±1.5

±1.5±1.5

±1.5

� 39

� 71

59

0±2

560±2

44

18

.84

3.7

8

2.3619.09

1.77

1.7713.78

16.73

17.6

6

7.8

75

.91

6.89

M36

12

.99

1.7

3

2.3

60

.79

2.0

3

±0

.06

+0

.07

-0.0

4

±0

.06

±0.06±0.06

±0.06

� 1.54

� 2.8

23

.23

±0

.08

22.05 ±0,08

Dimensions in in

Figure 7: Dimensions AP6

10 ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D

— … Dimensions

AP7

Dimensions in mm

M10499

117

67

175

360

218

300

14747

3.5

65

97 24

24

11

20

11.5

M10

43

13

80

12

3.5

65

14

5

30

±1.5

±1.5

±1.5

±1.5

±1.5

±1.5

±1.5

±2

53

±1.5

4.61

2.6

4

6.8

9

14.17

8.6

11.81

5.791.85

3.5

2.56

3.82 0.95

0.94

0.4

3

0.7

9

0.45

M10

1.69

2.0

9 3.1

5

4.8

6

2.5

6

5.7

1

1.18

±0.06

±0

.06

±0

.06

±0.06

±0

.06

±0.06

±0.08

±0.06

0.5

1±

0.0

6

Dimensions in in

Figure 8: Dimensions AP7

ADAPTER PLATES FOR CONTINUOUS ROTARY ACTUATORS (CONTRAC) | DS/CONTRAC/ADAPTER_PLATE-EN REV. D 11

—

Ordering Information

Description Ordering number

RHD(E) adapter plate for rotary actuators, type AP1 789189

RHD(E) adapter plate for rotary actuators, type AP2 789191

RHD(E) adapter plate for rotary actuators, type AP3 789193

RHD(E) adapter plate for rotary actuators, type AP4 789195

RHD(E) adapter plate for rotary actuators, type AP5 789197

RHD(E) adapter plate for rotary actuators, type AP6 789199

PME adapter plate for rotary actuators, type AP7 789450

Sales Service

— ABB Limited Measurement & Analytics Howard Road, St. Neots Cambridgeshire, PE19 8EU UK Tel: +44 (0)870 600 6122 Fax: +44 (0)1480 213 339 Email: enquiries.mp.uk@gb.abb.com ABB Automation Products GmbH Measurement & Analytics Schillerstr. 72 32425 Minden Germany Tel: +49 571 830-0 Fax: +49 571 830-1806 abb.com/actuators

ABB Inc. Measurement & Analytics 125 E. County Line Road Warminster, PA 18974 USA Tel: +1 215 674 6000 Fax: +1 215 674 7183

DS/

CO

NTR

AC

/AD

APT

ER_P

LATE

-EN

Rev

. D

11.2

018

— We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. Copyright© 2018 ABB All rights reserved 3KXE191002R1001

— ABB MEASUREMENT & ANALYTICS | DATA SHEET

Adapter plates for continuous rotary actuators (Contrac)