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Installation and serviceinstructionsfor contractors
VIESMANN
Vitodens 200-WType B2HA, B2KA, 3.2 to 35 kWGas council no.■ System boilers:
41-819-32; 41-819-33; 41-819-34; 41-819-35■ Combi boilers:
47-819-28; 47-819-29; 47-819-30
For applicability, see the last page
VITODENS 200-W
5772 909 GB 11/2012 Please keep safe.
2
Please follow these safety instructions closely to prevent accidents and mate-rial losses.
Safety instructions explained
DangerThis symbol warns against therisk of injury.
! Please noteThis symbol warns against therisk of material losses and envi-ronmental pollution.
NoteDetails identified by the word "Note" con-tain additional information.
Target group
These instructions are exclusively inten-ded for qualified contractors.■ Work on gas installations must only be
carried out by a registered gas fitter.■ Work on electrical equipment must
only be carried out by a qualified elec-trician.
■ The system must be commissioned bythe system installer or a qualified per-son authorised by the installer.
Regulations
Observe the following when working onthis system: ■ Statutory regulations regarding the
prevention of accidents■ Statutory regulations regarding envi-
ronmental protection■ Codes of practice of the relevant trade
associations
■ All current safety regulations asdefined by DIN, EN, DVGW, TRGI,TRF, VDE and all locally applicablestandards
■ Gas Safety (Installation & Use) Regu-lations– the appropriate Building Regulationeither the Building regulations, theBuilding Regulation (Scotland), Build-ing Regulations (Northern Ireland),– the Water Fittings Regulation orWater Bylaws in Scotland,– the current I.E.E. Wiring Regula-tions.
If you smell gas
DangerEscaping gas can lead to explo-sions which may result in seriousinjury.■ Do not smoke. Prevent naked
flames and sparks. Do notswitch lights or electrical appli-ances on or off.
■ Close the gas shut-off valve.■ Open windows and doors.■ Evacuate any people from the
danger zone.■ Notify your gas or electricity
supply utility from outside thebuilding.
■ Shut off the electricity supply tothe building from a safe place(outside the building).
Safety instructions
Safety instructions
5772
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3
If you smell flue gas
DangerFlue gas can lead to life-threat-ening poisoning.■ Shut down the heating system.■ Ventilate the installation site.■ Close all doors in the living
space.
Flue systems and combustion air
Ensure that flue systems are clear andcannot be sealed, for instance due toaccumulation of condensate or othercauses. Ensure a sufficient supply ofcombustion air.Instruct system users that subsequentmodifications to the building characteris-tics are not permissible (e.g. cable/pipe-work routing, cladding or partitions).
DangerLife-threatening poisoningcaused by carbon monoxide inthe flue gas occurs as a result ofleaking or blocked flue systemsor an insufficient supply of com-bustion air.Ensure the flue system is inproper working order. It must notbe possible to close apertures forinterconnected combustion airsupply.
Extractors
Operating appliances that extract air tothe outside (cooker hoods, extractors, airconditioning units, etc.) can create neg-ative pressure. If the boiler is operated atthe same time, this can lead to reverseflow of the flue gas.
DangerThe simultaneous operation ofthe boiler and appliances thatextract air to the outside canresult in life threatening poison-ing due to reverse flow of the fluegas.Fit an interlock circuit or take suit-able steps to ensure a sufficientsupply of combustion air.
Working on the system
■ Where gas is used as the fuel, closethe main gas shut-off valve and safe-guard it against unintentional reopen-ing.
■ Isolate the system from the power sup-ply (e.g. by removing the separate fuseor by means of a mains isolator) andcheck that it is no longer 'live'.
■ Safeguard the system against recon-nection.
! Please noteElectronic assemblies can bedamaged by electrostatic dis-charge.Prior to commencing any work,touch earthed objects, such asheating or water pipes to dis-charge static loads.
Repair work
! Please noteRepairing components that fulfil asafety function can compromisethe safe operation of your sys-tem.Defective components must bereplaced with genuineViessmann spare parts.
Safety instructions
Safety instructions (cont.)
5772
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4
Auxiliary components, spare andwearing parts
! Please noteSpare and wearing parts thathave not been tested togetherwith the system can compromiseits function. Installing non-author-ised components and makingnon-approved modifications orconversions can compromisesafety and may invalidate ourwarranty.For replacements, use only orig-inal spare parts supplied orapproved by Viessmann.
Safety instructions
Safety instructions (cont.)
5772
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5
Installation instructionsPreparing for installationIntended use......................................................................................................... 7Product information.............................................................................................. 7Preparing for installation....................................................................................... 8
Installation sequenceFitting the boiler and making connections............................................................ 11Flue gas connection............................................................................................. 12Condensate connection........................................................................................ 13Gas connection.................................................................................................... 14Opening the control unit casing............................................................................ 15Electrical connections........................................................................................... 16Closing the control unit casing and inserting the programming unit..................... 25Fitting the front panel............................................................................................ 26
Service instructionsCommissioning, inspection, maintenanceSteps - commissioning, inspection and maintenance.......................................... 27Further details regarding the individual steps....................................................... 29
Code 1Calling up coding level 1...................................................................................... 60"General"/group 1................................................................................................. 61"Boiler"/group 2.................................................................................................... 64"DHW"/group 3..................................................................................................... 64"Solar"/group 4..................................................................................................... 65"Heating circuit ..."/group 5................................................................................... 67
Code 2Calling up coding level 2...................................................................................... 73"General"/group 1................................................................................................. 74"Boiler"/group 2.................................................................................................... 82"DHW"/group 3..................................................................................................... 84"Solar"/group 4..................................................................................................... 86"Heating circuit ..."/group 5................................................................................... 91
Diagnosis and service scansService level......................................................................................................... 100Diagnosis.............................................................................................................. 101Checking outputs (actuator test).......................................................................... 107
Index
Index57
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6
TroubleshootingFault display......................................................................................................... 110Fault codes........................................................................................................... 112Repairs................................................................................................................. 129
Function descriptionConstant temperature control unit........................................................................ 139Weather-compensated control unit...................................................................... 140Internal extensions (accessories)......................................................................... 142External extensions (accessories)........................................................................ 144Control functions.................................................................................................. 148Allocating heating circuits to the remote control................................................... 156Electronic combustion control unit........................................................................ 156
DesignsConnection and wiring diagram – Internal connections ...................................... 158Connection and wiring diagram – External connections...................................... 160
Parts listsOrdering individual parts...................................................................................... 162Overview of the assemblies................................................................................. 163Casing.................................................................................................................. 164Heat cell............................................................................................................... 165Burner................................................................................................................... 168Hydraulics type B2HA.......................................................................................... 169Hydraulics type B2KA........................................................................................... 172Control unit........................................................................................................... 176Miscellaneous....................................................................................................... 177
Commissioning/service reports........................................................................ 179
Specification....................................................................................................... 180
CertificatesDeclaration of conformity...................................................................................... 182Manufacturer's certificate according to the 1st BImSchV [Germany]................... 182
Keyword index.................................................................................................... 183
Index
Index (cont.)
5772
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7
The appliance is only intended to beinstalled and operated in sealed unven-ted heating systems that comply withEN 12828, with due attention paid to theassociated installation, service andoperating instructions. It is only designedfor the heating of water that is of potablewater quality.
Intended usage presupposes that a fixedinstallation in conjunction with permissi-ble, system-specific components hasbeen carried out.
Commercial or industrial usage for a pur-pose other than heating the building orDHW does not comply with regulations.
Any usage beyond this must beapproved by the manufacturer for theindividual case.
Incorrect usage or operation of the appli-ance (e.g. the appliance being openedby the system user) is prohibited andresults in an exclusion of liability. Incor-rect usage also occurs if the componentsin the heating system are modified fromtheir intended function (e.g. if the fluegas and ventilation air paths aresealed).
Product information
Vitodens 200-W, type B2HA, B2KA
Set up for operation with natural gas E.For conversion to LPG P (without con-version kit), see "Commissioning,inspection, maintenance".
In principle the Vitodens 200-W may onlybe delivered to countries listed on thetype plate. For deliveries to alternativecountries, an approved contractor mustarrange individual approval on his owninitiative and in accordance with the lawof the country in question.
Preparing for installation
Intended use57
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8
! Please noteTo prevent equipment damage,
connect all pipework free of loadand torque stress.
360450
730
1925H85
0
100 215
50
a
A B C D EF K
G
A Heating flow Rp¾B DHW Rp½ (combi boilers)
Cylinder flow G¾ (system boiler)C Gas connectionD Cold water Rp½ (combi boilers)
Cylinder return G¾ (system boiler)
E Heating return Rp¾F Filling/drainingG Wiring areaH Min. clearances below the boilerK Condensate drain
Preparing for installation
Preparing for installation
5772
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9
Rated heating outputkW
Dim. amm
3.2 - 19.0 1366.5 - 26.0 1588.8 - 35.0 158
NoteThis boiler (IP rating: IP X4D) isapproved for installation in wet roomsinside safety zone 1 in accordance withIEEE Wiring Regulations, providing theoccurrence of hosed water can be ruledout.Observe the IEEE Wiring Regulations.
1. Fit the supplied pre-plumbing jig ormounting frame at the installationlocation.
Pre-plumbing jig or mountingframe installation instruc-tions.
2. Prepare the connections on the waterside to the valves on the pre-plumb-ing jig or mounting frame. Thoroughly flush the heating sys-tem.
3. Prepare the gas connection accord-ing to TRGI or TRF [or local regula-tions].
4. Prepare the electrical connections.■ Power cable: NYM-J 3 x 1.5 mm2,
fuse max. 16 A, 230 V, 50 Hz.■ Accessory cables: NYM with the
required number of conductors forthe external connections.
■ All cables should protrude1200 mm from the wall near "G".
Cold water installation
A Cold water connection, boilerB DrainC Visible discharge pipe outlet pointD Safety valveE Non-return valve
F Shut-off valveG Cold waterH Safety assembly
Safety assembly H must be installed asper the Water Regulation Guide if themains water supply pressure exceeds10 bar, and no DHW pressure reducingvalve is installed.Only use a non-return valve or a com-bined shut-off and non-return valve inconjunction with a safety valve.If the safety valve is used, the cold watershut-off valve on the boiler must not beshut off.
Preparing for installation
Preparing for installation (cont.)
5772
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Inst
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10
Remove the toggle on the cold watershut-off valve (if installed) to preventanyone shutting it off manually.
Shock arrestor
If draw-off points that could cause pres-sure peaks (water hammer/shock) areconnected to the same pipework as theboiler (such as pressure washers, wash-ing machines or dishwashers), we wouldrecommend the installation of a shockarrestor near the source of such pres-sure shocks.g: Fit a small domestic expansion ves-sel if water hammer occurs.
Preparing for installation
Preparing for installation (cont.)
5772
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11
2x
6.
7.
5.
3.
2x
2.
1.
4.
Installation sequence
Fitting the boiler and making connections57
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12
Fitting the connections
A B C D EF
A Heating flow B DHW (combi boilers)
Cylinder flow (system boiler)
C Gas connectionD Cold water (combi boilers)
Cylinder return (system boiler)E Heating returnF Filling/draining
Flue gas connection
Note■ The labels "System certificate" and
"Skoberne GmbH flue system"enclosed with the technical documen-tation may only be used in conjunctionwith the Viessmann flue system madeby Skoberne.
■ During installation and positioning ofthe flue system, observe Part J andBS 5440 building regulations.
Connecting the balanced flueFlue system installation instruc-tions.
Do not carry out commissioning untilthe following conditions are met:■ Free passage through the flue gas
pipes.■ Flue system with positive pressure is
gas-tight.
■ Apertures for ensuring sufficient com-bustion air supply are open and cannotbe closed off.
■ Applicable regulations on installingand commissioning flue systems havebeen followed.
DangerLeaking or blocked flue systemsor an insufficient supply of com-bustion air cause life threateningpoisoning due to carbon monox-ide in the flue gas.Ensure the flue system functionscorrectly. Apertures for combus-tion air supply must not be able tobe closed off.
Installation sequence
Fitting the boiler and making connections (cont.)
5772
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13
1. Pull the condensate hose far enoughout of the boiler that no unnecessarybends are created inside the boiler.Check the tightness of the siphonconnection.
2. ■ The condensate pipe is connectedwith the discharge pipe of thesafety valve. The condensate hosesupplied meets the temperaturerequirements that are part of theCE certification.
■ We recommend the internal con-nection of the condensate pipe tothe domestic drain, either directlyor via a tundish.
■ If the condensate pipe is routedoutside the building, use a pipe with7 30 mm at least, and protect thispipe from frost. Avoid long externalpipelines.
! Please noteFrozen condensate pipescan result in faults and dam-age to the boiler.Always insulate conden-sate pipes against frost.
■ Observe local building regulations.Connect condensate pipe A to thepublic sewage system with a con-stant fall and a pipe vent.Observe the local waste water regu-lations.
NoteFill the siphon with water before com-missioning.
Installation sequence
Condensate connection57
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14
A
1. Seal gas shut-off valve A into thegas supply pipe.
2. Carry out a tightness test.
NoteOnly use suitable and approved leakdetection agents (EN 14291) anddevices for the tightness test. Leakdetection agents with unsuitable con-stituents (e.g. nitrites, sulphides) cancause material damage.Remove residues of the leak detec-tion agent after testing.
! Please noteExcessive test pressure maydamage the boiler and the gasvalve. Max. test pressure 150 mbar.Where higher pressure isrequired for tightness tests,disconnect the boiler and thegas valves from the gas sup-ply pipe (undo the fitting).
3. Vent the gas line.
Conversion to other gas types:Service instructions (details forconverting to LPG are on page35)
Installation sequence
Gas connection
5772
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15
! Please noteElectronic assemblies can bedamaged by electrostatic dis-charge.
Before beginning work, touchearthed objects, such as heatingor water pipes, to discharge staticloads.
2x
4x4.
3.
5.
2.
1.
Installation sequence
Opening the control unit casing57
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16
LN
230V
~23
0V~
596
40 4096
2035
100
1LN
21
145
21
321
54
2814
5
A
A Jumper
Installation sequence
Electrical connections
5772
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17
Connections at plug 230 V~fÖ Power supplylH ■ Power supply for accessories
■ External demand/blocking■ Room temperature control unit
(remove jumper A when con-necting):– Vitotrol 100, UTA– Vitotrol 100, UTDB– Vitotrol 100, UTDB-RF
Connections at LV plugX3 Plug X3 can be removed to facili-
tate installation.! Outside temperature sensor? Flow temperature sensor for
low loss header (accessories)X4 KM BUS connection, heating cir-
cuit pump% Type B2HA:
Cylinder temperature sensor (partof the DHW cylinder connectionset)Type B2KA:Comfort sensor (connected at thefactory)
aVG KM BUS subscriber (accessories)To connect several accessories,see page 22.■ Vitotrol 200A or 300A remote
control■ Vitocom 100, type GSM■ Extension kit for one heating cir-
cuit with mixer■ Solar control module, type SM1■ Vitosolic■ Extension AM1■ Extension EA1■ Wireless base station■ KM BUS distributor
Information on connectingaccessoriesWhen connecting accessoriesobserve the separate installationinstructions provided with them.
Installation sequence
Electrical connections (cont.)
5772
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Inst
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18
Outside temperature sensor !
For fitting the wireless outside tempera-ture sensor (wireless accessory):
Wireless base station installationand service instructions
Fitting location for outside tempera-ture sensor
■ North or north-western wall, 2 to2.5 m above ground level; in multistorey buildings, in the upper half ofthe second floor
■ Not above windows, doors or vents
■ Not immediately below balconies orgutters
■ Never render over
Outside temperature sensor connec-tion
2-core lead, length max. 35 m with across-section of 1.5 mm2
External demand via switching contact
Connection options:■ Extension EA1 (accessory, see sepa-
rate installation instructions).■ Plug lH.
Burner operation is load-dependent if thecontact is closed. The boiler water isheated to the value set in coding address"9b" in group "General"/1. The boilerwater temperature is limited by this setvalue and the electronic maximum limit(coding address "06" in group "Boiler"/2).
! Please note'Live' contacts lead to short cir-cuits or phase failure.The external connection must bepotential-free and comply withthe requirements of safety cate-gory II.
Installation sequence
Electrical connections (cont.)
5772
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19
Plug lH Extension EA1
A
lHN?1 L
A Floating contact (when connecting,remove jumper across L and 1)
B[{SDE [{DDE[{ADE
A
A Floating contactB Extension EA1
Codes■ "4b:1" in group "General"/1.■ Effect of the function on the relevant
heating circuit pump:Coding address "d7" in group "Heatingcircuit" (only with weather-compensa-ted control units).
■ Effect of the function on the circulationpump for cylinder heating (if installed):Coding address "5F" in group "DHW"/3.
Codes■ Set "3A" (DE1), "3b" (DE2) or "3C"
(DE3) in group "General"/1 to 2.■ Effect of the function on the relevant
heating circuit pump:Coding address "d7" in group "Heatingcircuit" (only with weather-compensa-ted control units).
■ Effect of the function on the circulationpump for cylinder heating (if installed):Coding address "5F" in group "DHW"/3.
External demand via 0 – 10 V input
Connection at 0 – 10 V input to exten-sion EA1.Ensure DC separation between the earthconductor and the negative pole of theon-site voltage source.
Installation sequence
Electrical connections (cont.)
5772
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Inst
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20
L?N L?N
fÖ
S P
aBJ
230 V~
Ö
[{{]0-10V f-]A
U 0-10 V
+
+ -
0 – 1 V ≙ No default set boiler watertemperature
1 V ≙ Set value 10 °C10 V ≙ Set value 100 °C
External blocking via switching contact
Connection options:■ Plug lH.■ Extension EA1 (accessory, see sepa-
rate installation instructions).
The burner is switched off if this contactis closed. The heating circuit pump and(if installed) the circulation pump for cyl-inder heating are switched according tothe set code (see following table"Codes").
! Please note'Live' contacts lead to short cir-cuits or phase failure.The external connection must bepotential-free and comply withthe requirements of safety cate-gory II.
Installation sequence
Electrical connections (cont.)
5772
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21
Plug lH Extension EA1
A
lHN?1 L
A Floating contact (when connecting,remove jumper across L and 1)
B[{SDE [{DDE[{ADE
A
A Floating contactB Extension EA1
Codes■ "4b:2" in group "General"/1■ Effect of the function on the heating cir-
cuit pump:Coding address "d6" in group "Heatingcircuit" (only with weather-compensa-ted control units).
■ Effect of the function on the circulationpump for cylinder heating (if installed):Coding address "5E" in group "DHW"/3.
Codes■ Set "3A" (DE1), "3b" (DE2) or "3C"
(DE3) in group "General"/1 to 3 or 4.■ Effect of the function on the heating cir-
cuit pump:Coding address "d6" in group "Heatingcircuit" (only with weather-compensa-ted control units).
■ Effect of the function on the circulationpump for cylinder heating (if installed):Coding address "5E" in group "DHW"/3.
Installation sequence
Electrical connections (cont.)
5772
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Inst
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22
Power supply for accessories at plug lH (230 V~)
Where the boiler is installed in a wetarea, the power supply connection foraccessories must not be made at thecontrol unit. If the boiler is installed out-side wet areas, then the power supplyconnection for accessories can be madedirectly at the control unit. This connec-tion is switched directly with the ON/OFFswitch of the control unit.
If the total system current exceeds 6 A,connect one or more extensions via anON/OFF switch directly to the mains sup-ply (see next chapter).
Connection of accessories
Power supply and KM BUS
Power supply to all accessories via heat source control unit
145
145
40 A
40 145
145
40 A
40B C
145
40 96
A
145
145
40 A
40
D
E
Some accessories with direct power supply
145
145
40 A
40 145
145
40 A
40
B C
145
40 96
A
145
145
40 A
40
D
E
A Heat source control unitB Extension kit for heating circuit with
mixer M2C Extension kit for heating circuit with
mixer M3
D Extension AM1, EA1 and/or solarcontrol module, type SM1
E ON/OFF switch
Installation sequence
Electrical connections (cont.)
5772
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23
A buffer relay must be fitted if the currentflowing to the connected working parts(e.g. circulation pumps) is higher thanthe safety level of the relevant acces-sory.
Accessories Internal fuseprotection
Extension kit for heat-ing circuit with mixer
2 A
Extension AM1 4 AExtension EA1 2 ASolar control module,type SM1
2 A
Power supply fÖ
DangerIncorrect core allocation canresult in serious injury and dam-age to the appliance.Take care not to interchangewires "L1" and "N".
■ Remove the existing test wires fromplug fÖ.
■ Max. fuse rating 16 A.■ Connect the mains power supply to
plug fÖ.
Installation sequence
Electrical connections (cont.)
5772
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Inst
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24
Routing the connecting cables
! Please noteIf power cables touch hot compo-nents they will be damaged.
When routing and securingcables/leads on site, ensure thatthe maximum permissible tem-peratures for these cables/leadsare not exceeded.
5
A
C
E
D
B
F
A LV connectionsB 230 V connectionsC Internal extensionD Main PCBE Communication moduleF Cable grommet for power cable
Remove the existing cable grommetwhen using larger cross-sections(up to 7 14 mm). Secure the cablewith cable grommet F (white).
% Type B2HA:Plugs for connecting the cylindertemperature sensor to the cable har-nessType B2KA:Plug for comfort sensor (connectedat the factory)
Installation sequence
Electrical connections (cont.)
5772
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25
5.
4.
2.
6.
2x3.
1.
Insert programming unit (packed sepa-rately) into the control unit support.
NoteThe programming unit can also be inser-ted into a wall mounting base (accesso-ries) near the boiler.
Wall mounting base installationinstructions
Installation sequence
Closing the control unit casing and inserting the programming unit
5772
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Inst
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26
2x
1.
2.
3.
NoteFit the safety guard and ensure that thelocking screws are tightened beforeoperating.
Installation sequence
Fitting the front panel
5772
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27
For further information regarding the individual steps, see the page indicated
Commissioning steps
Inspection steps
Maintenance steps Page
• 1. Checking the power supply
• 2. Filling the heating system.............................................. 29
• 3. Switching on the mains voltage and ON/OFF switch
• 4. Language selection – only for weather-compensatedcontrol units.................................................................... 30
• • 5. Setting the time and date - only for weather-compensated control units and for timer controlledconstant temperature units........................................... 30
• 6. Note on the automatic flue gas temperature sensortest................................................................................... 31
• 7. Venting the boiler........................................................... 31
• 8. Venting the heating system........................................... 32
• 9. Filling the siphon with water......................................... 33
• • • 10. Checking all connections on the heating water sideand DHW side for leaks
• 11. Designating heating circuits - only for weather-compensated control units............................................ 34
• • 12. Checking the gas type.................................................... 34
• 13. Gas type conversion (only for operation with LPG).... 35
• • • 14. Checking the static and supply pressure..................... 35
• 15. Function sequence and possible faults....................... 37
• 16. Max. heating output setting........................................... 39
• 17. Tightness test for balanced flue system (annular gapcheck).............................................................................. 39
• • 18. Burner removal .............................................................. 40
• • 19. Checking the burner gasket and burner gauzeassembly......................................................................... 41
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance57
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Commissioning steps
Inspection steps
Maintenance steps Page
• • 20. Checking and adjusting the ignition and ionisationelectrodes........................................................................ 42
• 21. Cleaning the heating surfaces....................................... 43
• • 22. Checking the condensate drain and cleaning thesiphon.............................................................................. 43
• • 23. Fitting the burner............................................................ 45
• • 24. Checking the neutralising system (if installed)
• 25. Checking the flow limiter (only for combi boilers)...... 46
• • • 26. Checking the expansion vessel and system pressure 46
• • • 27. Checking the function of safety valves
• • • 28. Checking firm seating of electrical connections
• • • 29. Checking all gas equipment for tightness at operatingpressure........................................................................... 47
• • 30. Checking the combustion quality................................. 47
• • • 31. Checking the flue system for unrestricted flow andtightness
• • • 32. Checking the external LPG safety valve (if installed)
• 33. Matching the control unit to the heating system......... 49
• 34. Adjusting the heating curves (only for weather-compensated control units)........................................... 54
• 35. Connecting the control unit to the LON system - onlyfor weather-compensated control units....................... 57
• 36. Calling up and resetting the service display................ 59
• 37. Instructing the system user........................................... 59
Commissioning, inspection, maintenance
Steps - commissioning, inspection and… (cont.)
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29
Filling the heating system
Fill water
! Please noteUnsuitable fill water increasesthe level of deposits and corro-sion and may lead to boiler dam-age.■ Flush the heating system thor-
oughly before filling.■ Only use fill water of potable
quality.
■ An antifreeze additive suitablefor heating systems can beadded to the fill water. The anti-freeze manufacturer must ver-ify its suitability.
■ Fill and top-up water with awater hardness in excess ofthe following values must besoftened, e.g. with a small soft-ening system for heating water.
Total permissible hardness of the fill and top-up waterTotal heatingoutput
Specific system volume (Conversion rate 1 mol/m3 = 100ppm)
kW < 20 l/kW ≥ 20 l/kW to< 50 l/kW
≥ 50 l/kW
≤ 50 ≤ 3.0 mol/m3 ≤ 2.0 mol/m3 < 0.02 mol/m3
> 50 to ≤ 200 ≤ 2.0 mol/m3 ≤ 1.5 mol/m3 < 0.02 mol/m3
> 200 to ≤ 600 ≤ 1.5 mol/m3 ≤ 0.02 mol/m3 < 0.02 mol/m3
> 600 < 0.02 mol/m3 < 0.02 mol/m3 < 0.02 mol/m3
Conversion rate 1 mol/m3 = 100ppm
A
1. Check the pre-charge pressure of theexpansion vessel. See page 46.
2. Close the gas shut-off valve.
3. Fill the heating system via boiler drain& fill valve A in the heating return (atthe connection set or on site - mini-mum system pressure > 1.0 bar) orvia a suitable filling loop.
Commissioning, inspection, maintenance
Further details regarding the individual steps57
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NoteIf the control unit has not beenswitched on prior to filling the system,then the servomotor of the divertervalve will still be in its central position,and the system will be completely fil-led.
4. If the control unit had already beenswitched on before filling began:Switch control unit ON and activatefilling function (see next chapter).
5. Close boiler drain & fill valve A.
Activating the filling function
Weather-compensated control unit Constant temperature control unitService menu1. Press OK and å simultaneously for
approx. 4 s.2. "Service functions"3. "Filling"
Filling function is enabled.4. Ending filling function:
Press OK or ä.
Service menu1. Press OK and å simultaneously for
approx. 4 s.2. Select "4" and confirm with OK.
"ON" flashes.3. Activate the filling function with OK.
"bF on" is shown constantly.4. Ending filling function:
Press ä.
Language selection – only for weather-compensated controlunits
At the commissioning stage, the displayis in German (factory setting).
Extended menu:1. å
2. "Einstellungen"3. "Sprache"4. Select the required language with
/ .
Sprache
DanskCeskyBulgarskiDeutsch
Wählen mit
ê
ê
çDEBGCZDK
ê
ê
(
Setting the time and date - only for weather-compensated controlunits and for timer controlled constant temperature units
The time and date need to be reset dur-ing commissioning or after a prolongedtime out of use.
Extended menu:1. å
2. "Settings"3. "Time / Date"4. Set current time and date.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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31
Note on the automatic flue gas temperature sensor test
Weather-compensated control unit Constant temperature control unitAs soon as the time and date have beenset, the control unit automatically checksthe function of the flue gas temperaturesensor.The display shows: "Flue gas temp sen-sor test" and "Active".
NoteIf the flue gas temperature sensor is notpositioned correctly, commissioning iscancelled and fault message A3 is dis-played (see page 135).
Immediately after being switched on, thecontrol unit automatically checks the func-tion of the flue gas temperature sensor.The display shows: "A".
NoteIf the flue gas temperature sensor is notpositioned correctly, commissioning iscancelled and fault message A3 is dis-played (see page 135).
Venting the boiler
B
A
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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Serv
ice
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1. Close the shut-off valves on the heat-ing water side. If required, remove thesafety guard.
2. Push the drain hose (supplied insidethe appliance) onto top valve B andconnect to a drain.
3. Open valves A and B and vent atmains pressure (purge) until nosound of escaping air can be heardand no more air bubbles are visible.
NoteNote the system pressure at the pres-sure gauge. Do not exceed 1.5 bar.
4. First close valve B.
5. When the required operating pres-sure has built up, close valve A.Open the shut-off valves on the heat-ing water side.
6. Remove the drain hose from topvalve B and retain.
Venting the heating system
A
1. Close the gas shut-off valve andswitch the control unit ON.
2. Check whether the air vent screw onquick-action air vent valve A of theheating circuit pump is open.
3. Activate venting program (see follow-ing steps).
NoteFor function and sequence of theventing program, see page 150.
4. Adjust the system pressure.
5. Open the gas shut-off valve.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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33
Activating the venting function
Weather-compensated control unit Constant temperature control unitService menu1. Press OK and å simultaneously for
approx. 4 s.2. "Service functions"3. "Venting"
Venting function is enabled.4. Ending venting function:
Press OK or ä.
Service menu1. Press OK and å simultaneously for
approx. 4 s.2. Select "5" with Ú and confirm with
OK."ON" flashes.
3. Activate the venting function with OK."EL on" is shown constantly.
4. Ending venting function:Press ä.
Filling the siphon with water
Multi boiler system:Fill the siphon in the flue gas header withwater as well.
A
B
1. Remove retaining clip A and siphonB.
2. Fill siphon B with water.
3. Fit siphon B and secure with retain-ing clip A.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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Serv
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NoteNever twist the supply hose duringassembly. Route the drain hose with-out any bends and with a constantfall.
Designating heating circuits - only for weather-compensatedcontrol units
In the delivered condition, the heatingcircuits are designated "Heating circuit1", "Heating circuit 2" and "Heatingcircuit 3" (if installed).If the system user prefers, the heatingcircuits can be designated differently tosuit the specific system.
To enter names for heating circuits:
Operating instructions
Checking the gas type
The boiler is equipped with an electroniccombustion controller that adjusts theburner for optimum combustion inaccordance with the prevailing gas qual-ity.■ For operation with natural gas no
adjustment is therefore requiredacross the entire Wobbe index range.The boiler can be operated in theWobbe index range 9.5 to15.2 kWh/m3 (34.2 to 54.7 MJ/m3).
■ Convert the burner for operation withLPG (see "Gas type conversion" onpage 35).
1. Determine the gas type and Wobbeindex by asking your local gas supplyutility or LPG supplier.
2. Convert the burner for operation withLPG (see page 35).
3. Record the gas type in the report onpage 179.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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35
Gas type conversion (only for operation with LPG)
1
2
A
1. Set adjusting screw A on the gastrain to "2".
2. Turn on the ON/OFF switch 8.
3. Select the gas type in coding address"82":■ Call up code 2■ "General" (weather-compensated
control unit)orGroup 1 (constant temperaturecontrol unit).
■ Select coding address "11" and setvalue "9". Confirm with OK. Thedisplay shows "11:0".
■ Select coding address "82" and setvalue "1" (LPG operation). Confirmwith OK.
■ Select coding address "11" and setvalue ≠ "9". Confirm with OK. Thedisplay shows "11:0".
■ End service functions.
4. Open the gas shut-off valve.
5. Affix label "G31" (supplied with thetechnical documentation) adjacent tothe type plate on the cover panel.
Checking the static and supply pressure
DangerCO build-up as a result of incor-rect burner adjustment can haveserious health implications.Carry out a CO test before andafter work on gas appliances.
Operation with LPGFlush the LPG tank twice during com-missioning or replacement. Vent the tankand gas connection line thoroughly afterflushing.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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A
1. Close the gas shut-off valve.
2. Undo screw A in test nipple "IN" onthe gas train but do not remove it, andconnect the pressure gauge.
3. Open the gas shut-off valve.
4. Check the static pressure and recordthe actual value in the report onpage 179.Set value: max. 57.5 mbar
5. Switch on mains voltage and start theboiler.
NoteDuring commissioning, the boiler canenter a fault state (fault EE is shown)because of air in the gas line. Afterapprox. 5 s press reset button R toreset the burner.
6. Check the supply (flow) pressure.
Set value:■ Natural gas: 20 mbar■ LPG: 37 mbar
Note■ Use a suitable measuring device
with a resolution of at least0.1 mbar to check the supply pres-sure.
■ The pressure drop between thegas tap and gas valve is 0.5 mbarat full load.
7. Record the actual value in the reporton page 179.Take the action shown in the follow-ing table.
8. Shut down the boiler, close the gasshut-off valve, remove the pressuregauge and close test nipple A withthe screw.
9. Open the gas shut-off valve and startthe appliance.
DangerGas escaping from the testnipple leads to a risk of explo-sion.Check gas tightness at testnipple A.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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37
Supply pressure (flow pressure) ActionFor natural gas For LPGBelow 17.4 mbar Below 25 mbar Do not start the boiler. Notify your gas
supply utility or LPG supplier.17.4 to 25 mbar 25 to 47 mbar Start the boiler.Above 25 mbar Above 47 mbar Contact your gas supplier if the supply
pressure is incorrect.
Function sequence and possible faults
Display Action Control unit is-
sues a heat de-mand
No Increase set valueand ensure heat isdrawn off
Yes
Fan starts No After approx. 51 s,fault F9
Check the fan, fanconnecting cables,power at the fanand fan control
Yes
Ignition No Fault EE Check ignitionmodule (controlvoltage 230 Vacross plugs"X2.1" and "X2.2").Check the gas sup-ply.
Yes
Gas train opens No Fault EE Check the gas train(control voltage230 V) and gassupply pressure
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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Serv
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Yes
Ionisation currentbuilds Symbol A
No Fault EE Check the ionisa-tion electrode ad-justment and thegas line for air-locks.
Yes
Burner in opera-tion
No Stops below theset boiler watertemperature andrestarts immedi-ately
Check the flue sys-tem for tightness(flue gas recircula-tion); check the gasflow pressure
Yes
Automatic calibra-tion of the com-bustion controller
No
Fault E3 Ensure adequateheat transfer.Press reset buttonR.
Fault Eb Check gap be-tween ionisationelectrode andburner gauze as-sembly.Check allocation ofgas type (codingaddress 82, gastrain setting).Check flue system;remedy flue gas re-circulation if re-quired.Press reset buttonR.
For further details on faults, seepage 110.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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39
Max. heating output setting
The maximum output for heating oper-ation can be limited. The limit is set viathe modulation range. The max. adjust-able heating output is limited upwards bythe boiler coding card.
Weather-compensated control unit Constant temperature control unitService menu1. Press OK and å simultaneously for
approx. 4 s.2. "Service functions"3. "Max. output"4. "Change?" Select "Yes".
A value is shown on the display (e.g."85"). In the delivered condition, thisvalue represents 100 % of rated heat-ing output.
5. Set the required value.
Service menu1. Press OK and å simultaneously for
approx. 4 s.2. Select "3" with Ú and confirm with
OK.A value flashes on the display (e.g."85") and "A" appears. In the deliv-ered condition, this value represents100 % of rated heating output.
3. Select required value and confirm withOK.
Tightness test for balanced flue system (annular gap check)
A
A Combustion air aperture
For balanced flue systems testedtogether with the wall mounted gas firedboiler, the requirement for a tightnesstest during commissioning by the fluegas inspector is not applicable.We recommend that your heating engi-neer carries out a simple leak/tightnesstest during the commissioning of yoursystem. For this, it would be sufficient tocheck the CO2 or O2 concentration in thecombustion air at the annular gap of thebalanced flue pipe.The flue pipe is deemed to be gas-tightif the CO2 concentration in the combus-tion air is no higher than 0.2 % or theO2 concentration is at least 20.6 %.If actual CO2 values are higher or O2 val-ues are lower, then pressure test the fluepipe with a static pressure of 200 Pa.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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Serv
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Burner removal
F
G
D
E4x
C
B
A
1. Switch OFF the power supply and theON/OFF switch at the control unit.
2. Close the gas shut-off valve and safe-guard against reopening.
3. Remove cables from fan motor A,gas train B, ignition and ionisationelectrode C, ignition unit D andearth tab E.
4. Undo gas supply pipe fitting F.
5. Undo four screws G and remove theburner.
! Please notePrevent damage to theburner.Never rest the burner on theburner gauze assembly.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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41
Checking the burner gasket and burner gauze assembly
Check burner gasket A and burnergauze assembly E for possible damageand replace if required.
A
C
2x
2x
B DEF
1. Remove electrodes B.
2. Undo two retaining clips C on ther-mal insulation ring D and thenremove thermal insulation ring D.
3. Undo two Torx screws and removeburner gauze assembly E with gas-ket F.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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Serv
ice
42
4. Insert new burner gauze assemblyE with new gasket F and secure.
! Please noteFasten screws tightly enough
to ensure the components arenot being damaged and arefunctioning correctly.
5. Fit thermal insulation ring D.
6. Fit electrodes B.
! Please noteFasten screws tightly enough
to ensure the components arenot being damaged and arefunctioning correctly.
Checking and adjusting the ignition and ionisation electrodes
6+20
4+0.5 0
10±1
A
A B
5+30
A Ignition electrodes B Ionisation electrode
1. Check the electrodes for wear andcontamination.
2. Clean the electrodes with a smallbrush (not with a wire brush) or sand-paper.
3. Check the electrode gaps. If the gapsare not as specified or the electrodesare damaged, replace the electrodestogether with new gaskets and adjustthem as required. Tighten electrodefixing screws.
! Please noteFasten screws tightly enough
to ensure the components arenot being damaged and arefunctioning correctly.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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43
Cleaning the heating surfaces
! Please noteThere should be no scratches orother damage on the heatexchanger surface that comesinto contact with hot gases. Thiscould lead to corrosion damage.
Never use brushes to clean theheating surfaces.Brushing can cause existingdeposits to get stuck in the coilgaps.
NoteDiscolouration of the heat exchangersurface is a normal sign of usage. It hasno impact on the function and service lifeof the heat exchanger.The use of chemical cleaning agents isnot necessary.
A 1. Use a vacuum cleaner to removedeposits from heating surfaces A ofthe heat exchanger.
2. If required, rinse heating surfacesA with water.
3. Check condensate drain and cleansiphon. See the following chapter.
Checking the condensate drain and cleaning the siphon
Multi boiler system:Clean the siphon in the flue gas headeras well.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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Serv
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44
A
B
1. Check at the siphon that the conden-sate can drain freely.
2. Remove retaining clip A and siphonB.
3. Clean siphon B.
4. Fill siphon B with water and fit inplace. Put on retaining clip A.
NoteNever twist the supply hose duringassembly. Route the drain hose with-out any bends and with a constantfall.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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45
Fitting the burner
F
G
D
E4x
C
B
A
1. Fit the burner and tighten screws Gdiagonally.
! Please noteFasten screws tightly enough
to ensure the components arenot being damaged and arefunctioning correctly.
2. Fit gas supply pipe F with a newgasket.
3. Check the gas connections for tight-ness.
DangerEscaping gas leads to a risk ofexplosion.Check all fittings for gas tight-ness.
4. Connect cables from fan motor A,gas train B, ionisation electrodeC, ignition unit D and earth tabE.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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46
Checking the flow limiter (only for combi boilers)
C
B
A
1. Switch OFF the control unit, shut offthe cold water line and drain the DHWside of the boiler.
2. Undo Allen screws A.
NoteResidual water may escape duringdismantling.
3. Remove flow switch B and take outflow limiter C downwards.
4. Check flow limiter C; replace ifscaled or damaged, then re-insert.Refit flow switch B.
Checking the expansion vessel and system pressure
NoteThe diaphragm expansion vessel canlose some charge pressure over a timein use. When the boiler heats up, thepressure gauge will indicate a higherpressure of 2 or 3 bar. The safety valvetoo can respond and discharge excessvolume (only g).
Check whether the installed diaphragmexpansion vessel is adequate for thesystem water pressure (only g).Carry out this test on a cold system.
1. Drain the system or close the capvalve on the expansion vessel andreduce the pressure until the pres-sure gauge indicates "0".
2. If the pre-charge pressure in theexpansion vessel is lower than thestatic system pressure, top up withsufficient nitrogen to raise the pre-charge pressure 0.1 to 0.2 bar higherthan the static system pressure.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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47
3. Top up with water until the chargepressure of the cooled system is atleast 1.0 bar, and is 0.1 to 0.2 barhigher than the pre-charge pressureof the expansion vessel.
Permiss. operating pressure: 3 bar
Checking all gas equipment for tightness at operating pressure
DangerEscaping gas leads to a risk ofexplosion.Check all gas equipment for tight-ness.
NoteOnly use suitable and approved leakdetection agents (EN 14291) and devi-ces for the tightness test. Leak detectionagents with unsuitable constituents(e.g. nitrites, sulphides) can cause mate-rial damage.Remove residues of the leak detectionagent after testing.
Checking the combustion quality
The electronic combustion controllerautomatically ensures optimum combus-tion quality. During commissioning/maintenance, only the combustion val-ues need to be checked. As part of this,measure the CO content and CO2 or O2
content and enter into the report onpage 179. For a description of the elec-tronic combustion controller functions,see page 156.
NoteOperate the appliance with uncontami-nated combustion air to prevent operat-ing faults and damage.
CO content■ The CO content must be < 400 ppm for
all gas types.
CO2 or O2 content■ The CO2 content must be within the
following limits (for upper and lowerheating output respectively):– 7.5 to 9.5 % for natural gas E and LL– 8.8 to 11.1 % for LPG P
■ For all gas types, the O2 content mustbe between 4.0 and 7.6 %.
If the actual CO, CO2 or O2 values lieoutside their respective ranges, proceedwith the following steps:■ Carry out a tightness test of the bal-
anced flue system, see page 39.■ Check the ionisation electrode and
connecting cable, see page 42.
NoteDuring commissioning, the combustioncontroller carries out an automatic cali-bration. Only test the emissions approx.30 s after the burner has started.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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Serv
ice
48
A
1. Connect a flue gas analyser at fluegas port A on the boiler flue con-nection.
2. Open the gas shut-off valve, start theboiler and create a heat demand.
3. Set the lower heating output (seepage 48).
4. Check the CO2 content. Should theactual value deviate from the afore-mentioned ranges by more than 1 %,implement steps from page 47.
5. Enter actual values into the report.
6. Set the upper heating output (seepage 48).
7. Check the CO2 content. Should theactual value deviate from the afore-mentioned ranges by more than 1 %,implement steps from page 47.
8. After testing, press OK.
9. Enter actual values into the report.
Select higher/lower heating output
Weather-compensated control unit Constant temperature control unitService menu1. Press OK and å simultaneously for
approx. 4 s.2. "Actuator test"3. Select the lower heating output:
Select "Base load OFF". Then "Baseload ON" appears and the burner op-erates at its lower heating output.
4. Select the upper heating output:Select "Full load OFF". Then "Fullload ON" appears and the burner op-erates at its upper heating output.
5. Ending output selection:Press ä.
Service menu1. Press OK and å simultaneously for
approx. 4 s.2. Select " " with Ú and confirm with
OK.The display shows "I" and "ON" flash-es.
3. Select the lower heating output:Press OK, "ON" will be displayed con-stantly.
4. Select the upper heating output:Press ä.
5. Select "2" with Ú; "ON" flashes.6. Press OK, "ON" will be displayed con-
stantly.7. Ending output selection:
Press ä.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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49
Matching the control unit to the heating system
The control unit must be adjusted subjectto the system equipment level.■ To do this, select the relevant system
scheme (see the following diagrams).■ Set the codes in conjunction with the
accessories fitted:
Installation and service instruc-tions for accessories
NoteVarious system components are recog-nised automatically by the control unitand the relevant codes are adjustedautomatically.
For coding steps, see page 60.
System version 1
One heating circuit without mixer A1 (with/without DHW heating)
63
1
5
2
4
ID: 4605145_1001_01
1 Vitodens 200-W2 Outside temperature sensor (only
for weather-compensated controlunits)
3 Vitotrol 100 (only for constant tem-perature control units)
4 DHW cylinder5 Cylinder temperature sensor6 Heating circuit without mixer A1
(heating circuit 1)
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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Function/system components CodeAdjust Group
Operation with LPG 82:1 "General"/1System with DHW circulation pump: DHW circulation pump connection at internal exten-sion H1 or H2
— —
System version 2
One heating circuit without mixer A1 and one heating circuit with mixer M2(with/without DHW heating)
NoteThe flow rate of the heating circuit with-out mixer must be at least 30 % greaterthan the flow rate of the heating circuitwith mixer.
1
4
2
3
M
5 6
78
9
qP
ID: 4605148_1001_01
1 Vitodens 200-W2 Outside temperature sensor3 DHW cylinder4 Cylinder temperature sensor5 Heating circuit without mixer A1
(heating circuit 1)
6 Heating circuit with mixer M2(heating circuit 2)
7 Temperature limiter to restrict themaximum temperature of underfloorheating systems
8 Flow temperature sensor M2
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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51
9 Heating circuit pump M2qP Extension kit for one heating circuit
with mixer M2
Function/system components CodeAdjust Group
Operation with LPG 82:1 "General"System only with one heating circuit with mixer withextension kit for mixer (without unregulated heatingcircuit)
■ with DHW cylinder or instantaneous water heater 00:4 "General"■ without DHW cylinder or instantaneous water heat-
er00:3 "General"
System with DHW circulation pump: DHW circulation pump connection at internal exten-sion H1 or H2
— —
System version 3
One heating circuit without mixer A1 and one heating circuit with mixer M2 withsystem separation (with/without DHW heating)
5 6
7
9
8
MqP
1
4
2
3
qW
ID: 4605147_1001_01
1 Vitodens 200-W2 Outside temperature sensor
3 DHW cylinder4 Cylinder temperature sensor
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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5 Heating circuit without mixer A1(heating circuit 1)
6 Heating circuit with mixer M2(heating circuit 2)
7 Temperature limiter to restrict themaximum temperature of underfloorheating systems
8 Flow temperature sensor M2
9 Heating circuit pump M2qP Extension kit for one heating circuit
with mixer M2qQ Heat exchanger for system separa-
tionqW Sub-mounting kit with mixer (acces-
sories)
Function/system components CodeAdjust Group
Operation with LPG 82:1 "General"System only with one heating circuit with mixer withextension kit for mixer (without unregulated heatingcircuit)
■ with DHW cylinder or instantaneous water heater 00:4 "General"■ without DHW cylinder or instantaneous water heat-
er00:3 "General"
System with DHW circulation pump: DHW circulation pump connection at internal exten-sion H1 or H2
— —
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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53
System version 4
One heating circuit without mixer, one heating circuit with mixer M2 (withextension kit), one heating circuit with mixer M3 (with extension kit) and lowloss header (with/without DHW heating)
M MqU
qP
9
87 qQ
qWqE
qR
qT
qZ
1
4
2
36
5
ID: 4605149_1001_01
1 Vitodens 200-W2 Outside temperature sensor3 DHW cylinder4 Cylinder temperature sensor5 Heating circuit without mixer A1
(heating circuit 1)6 Heating circuit pump A17 Heating circuit with mixer M2
(heating circuit 2)8 Flow temperature sensor M29 Heating circuit pump M2qP Extension kit for one heating circuit
with mixer M2
qQ Heating circuit with mixer M3(heating circuit 3)
qW Temperature limiter to restrict themaximum temperature of underfloorheating systems
qE Flow temperature sensor M3qR Heating circuit pump M3qT Extension kit for one heating circuit
with mixer M3qZ Low loss headerqU Flow temperature sensor, low loss
header
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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Serv
ice
54
Function/system components CodeAdjust Group
Operation with LPG 82:1 "General"System only with two heating circuits with mixer withextension kit for mixer (without unregulated heatingcircuit)
■ with DHW cylinder or instantaneous water heater 00:8 "General"■ without DHW cylinder or instantaneous water heat-
er00:7 "General"
System without DHW circulation pump: Heating circuit pump A1 connection at internal exten-sion H1 or H2
53:2 "General"
System with DHW circulation pump: Heating circuit pump A1 connection at extensionAM1, terminal A1
— —
DHW circulation pump connection at extension AM1,terminal A2
— —
System with low loss header 04:0 "Boiler"
Adjusting the heating curves (only for weather-compensatedcontrol units)
The heating curves illustrate the relation-ship between the outside temperatureand the boiler water or flow tempera-ture.To put it simply, the lower the outsidetemperature, the higher the boiler wateror flow temperature.The boiler water or flow temperature inturn affects the room temperature.
Settings in the delivered condition:■ Slope = 1.4■ Level = 0
NoteIf the heating system includes heatingcircuits with mixers, then the flow tem-perature of the heating circuit withoutmixer is higher by a selected differential(8 K in the delivered condition) than theflow temperature of the heating circuitswith mixers.The differential temperature is adjusta-ble via coding address "9F" in the "Gen-eral" group.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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55
0.2
Outside temperature in °C
Boile
r wat
er o
rFl
ow te
mpe
ratu
re in
°C
Slope
2.4
2.6
2.8
3.0
3.2
3.4
90
80
70
60
50
40
30
0 -5 -10 -15 -205102.
0
2.2
Set room temperature in °C
3530
2520
1510
5
0.4
0.6
0.8
1.0
1.2
1.4
-30-25
1.8
1.6
Slope setting ranges:■ Underfloor heating systems: 0.2 to 0.8■ Low temperature heating systems: 0.8
to 1.6
Selecting the set room temperature
Individually adjustable for each heatingcircuit.The heating curve is offset along the axisof the set room temperature. With theheating circuit pump logic function ena-bled, the curve modifies the starting andstopping characteristics of the heatingcircuit pump.
Standard set room temperature
90
-2026 + 20
A
C
D E
B
Example 1: Adjustment of the standardset room temperature from 20 to 26 °C
A Boiler water temperature or flowtemperature in °C
B Outside temperature in °CC Set room temperature in °C
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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D Heating circuit pump "OFF" E Heating circuit pump "ON"
Changing the standard set room temper-ature
Operating instructions
Reduced set room temperature
+20 14 5
90
-20
D E
A
C
B
Example 2: Adjustment of the reducedset room temperature from 5 °C to14 °C
A Boiler water temperature or flowtemperature in °C
B Outside temperature in °CC Set room temperature in °CD Heating circuit pump "OFF" E Heating circuit pump "ON"
Changing the reduced set room temper-ature
Operating instructions
Changing the slope and level
Individually adjustable for each heatingcircuit.
A
BBo
iler w
ater
or
flow
tem
pera
ture
in °
C
90
+20 -20Outside temperature in °C
3.5
1.4
0.2
A Changing the slopeB Changing the level (vertical parallel
offset of the heating curve)
Extended menu:1. å
2. "Heating"3. Select heating circuit.4. "Heating curve"5. "Slope" or "Level"6. Select heating curve according to the
system requirements.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
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Connecting the control unit to the LON system - only for weather-compensated control units
The LON communication module(accessories) must be plugged in.
Installation instructionsLON communication module
NoteThe data transfer via LON can take sev-eral minutes.
Single boiler system with Vitotronic200-H and Vitocom 200 (example)
Set the LON subscriber numbers andfurther functions via code 2 (see the fol-lowing table).
NoteIn the same LON system, the same sub-scriber number must not be allocatedtwice.Only one Vitotronic may be program-med as fault manager.
All coding addresses in the table are listed in the "General" group.Boiler control unit Vitotronic 200-H Vitotronic 200-H Vitocom
LON LON LON
Subscriber no. 1,Code "77:1".
Subscriber no. 10,Code "77:10".
Subscriber no. 11,Set code "77:11".
Subscriberno. 99.
Control unit is faultmanager,Code "79:1".
Control unit is notfault manager,Code "79:0".
Control unit is notfault manager,Code "79:0".
Device is faultmanager.
Control unit transmitsthe time,Code "7b:1".
Control unit receivesthe time,Set code "81:3".
Control unit receivesthe time,Set code "81:3".
Device re-ceives thetime.
Control unit transmitsoutside temperature,Set code "97:2".
Control unit receivesoutside tempera-ture,Set code "97:1".
Control unit receivesoutside tempera-ture,Set code "97:1".
—
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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58
Boiler control unit Vitotronic 200-H Vitotronic 200-H VitocomViessmann systemnumber,Code "98:1".
Viessmann systemnumber,Code "98:1".
Viessmann systemnumber,Code "98:1".
—
LON subscriber faultmonitoring,Code "9C:20".
LON subscriber faultmonitoring,Code "9C:20".
LON subscriber faultmonitoring,Code "9C:20".
—
Carrying out a LON subscriber check
The subscriber check is used to testcommunication with the system devicesconnected to the fault manager.
Preconditions:■ The control unit must be programmed
as fault manager (code "79:1" in the"General" group).
■ The LON subscriber number must beprogrammed in all control units.
■ The LON subscriber list in the faultmanager must be up to date.
Service menu:1. Press OK and simultaneously for
approx. 4 s.2. "Service functions"3. "Subscriber check"
4. Select subscriber (e.g. subscriber 10).5. Start the subscriber check with "OK".
■ Successfully tested subscribers aredesignated with "OK".
■ Unsuccessfully tested subscribers aredesignated with "Not OK".
NoteTo carry out a new subscriber check,create a new subscriber list with"Delete list?" (subscriber list is upda-ted).
NoteDuring the subscriber check, the displayfor the relevant subscriber shows thesubscriber no. and "Wink" for approx.1 min.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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59
Calling up and resetting the service display
The red fault indicator flashes when thelimits set in coding addresses "21" and"23" have been reached. (Codingaddress in group "Boiler" (weather-compensated control unit) or group 2(constant temperature control unit).)
Weather-compensated control unit Constant temperature control unitDisplay"Service" and "¸" The specified hours run or the specified
interval with calendar symbol "ý" (sub-ject to setting) and "¸"
Acknowledging a servicePress OK.Service the appliance.
NoteAn acknowledged service message thatwas not reset appears again the followingMonday.
Press OK.Service the appliance.
NoteAn acknowledged service message thatwas not reset appears again after7 days.
After the service has been carried out: Reset the codesService menu:1. Press OK and å simultaneously for
approx. 4 s.2. "Service functions"3. "Service reset"
NoteThe selected service parameters forhours run and interval restart at "0".
Reset code "24:1" in group 2 to "24:0".
NoteThe selected service parameters forhours run and interval restart at "0".
Instructing the system user
The system installer should hand theoperating instructions to the system userand instruct the user in operating thesystem.
This includes all components installed asaccessories, e.g. remote control units. Inaddition, the system installer must makethe user aware of the required mainte-nance work.
Commissioning, inspection, maintenance
Further details regarding the individual steps (cont.)
5772
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Serv
ice
60
Calling up coding level 1
■ On weather-compensated controlunits, codes are displayed as plaintext.
■ Codes that have not been assigneddue to the heating system equipmentlevel or the setting of other codes arenot displayed.
■ Heating systems with one heating cir-cuit without mixer and one or two heat-ing circuits with mixer:
The heating circuit without mixer isdesignated "Heating circuit 1" andthe heating circuits with mixer as"Heating circuit 2" or "Heating cir-cuit 3".If the heating circuits were given indi-vidual designations, the selected des-ignation and "HC1", "HC2" or "HC3"appear instead.
Weather-compensated control unit Constant temperature control unitThe codes are divided into groups■ "General"■ "Boiler"■ "DHW"■ "Solar"■ "Heating circuit 1/2/3"■ "All codes std device"
In this group, all coding addresses fromcoding level 1 (except the coding ad-dresses from the "Solar" group) aredisplayed in ascending order.
■ "Standard setting"
1: "General"2: "Boiler"3: "DHW"4: "Solar"5: "Heating circuit 1"6: "All codes std device"
In this group, all coding addresses aredisplayed in ascending order.
7: "Standard setting"
Call up code 1Service menu:1. Press OK and å simultaneously for
approx. 4 s.2. "Coding level 1"3. Select group of required coding ad-
dress.4. Select coding address.5. Select value according to the following
tables and confirm with OK.
Service menu:1. Press OK and å simultaneously for
approx. 4 s.2. Select "1" with Ú for coding level 1
and confirm with OK.3. "I" flashes on the display for the coding
addresses in group 1.4. Select the group of required coding ad-
dress with V/v and confirm with OK.5. Select coding address with V/v.6. Set value according to the following ta-
bles with V/v and confirm with OK.
Code 1
Calling up coding level 1
5772
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61
Weather-compensated control unit Constant temperature control unitResetting all codes to their delivered conditionSelect "Standard setting".
NoteThis also resets the codes at coding lev-el 2.
Select "7" with Ú and confirm with OK.When " " flashes, confirm with OK.
NoteThis also resets the codes at coding lev-el 2.
"General"/group 1
Select "General" for weather-compen-sated control units (see page 60).
Select "1" for constant temperature con-trol units (see page 60).
Coding
Coding in the delivered condition Possible changeSystem design00:1 System version 1:
One heating circuit with-out mixer A1 (heating cir-cuit 1), without DHWheating
00:2to00:10
For system schemes, seethe following table:
Valueaddress00: ...
Systemversion
Description
2 1 One heating circuit without mixer A1 (heating circuit 1), withDHW heating (code is adjusted automatically)
3 2, 3 One heating circuit with mixer M2 (heating circuit 2), withoutDHW heating
4 2, 3 One heating circuit with mixer M2 (heating circuit 2), withDHW heating
5 2, 3 One heating circuit without mixer A1 (heating circuit 1) andone heating circuit with mixer M2 (heating circuit 2), withoutDHW heating (code is adjusted automatically)
6 2, 3 One heating circuit without mixer A1 (heating circuit 1) andone heating circuit with mixer M2 (heating circuit 2), with DHWheating (code is adjusted automatically)
Code 1
Calling up coding level 1 (cont.)
5772
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Serv
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62
Valueaddress00: ...
Systemversion
Description
7 4 One heating circuit with mixer M2 (heating circuit 2) and oneheating circuit with mixer M3 (heating circuit 3), without DHWheating
8 4 One heating circuit with mixer M2 (heating circuit 2) and oneheating circuit with mixer M3 (heating circuit 3), with DHWheating
9 4 One heating circuit without mixer A1 (heating circuit 1), oneheating circuit with mixer M2 (heating circuit 2) and one heat-ing circuit with mixer M3 (heating circuit 3), without DHWheating (code is adjusted automatically)
10 4 One heating circuit without mixer A1 (heating circuit 1), oneheating circuit with mixer M2 (heating circuit 2) and one heat-ing circuit with mixer M3 (heating circuit 3), with DHW heating(code is adjusted automatically)
Coding in the delivered condition Possible changeBoiler/burner51:0 System with low loss
header: Internal circulation pumpalways starts when thereis a heat demand
51:1 System with low loss head-er: When there is a heat de-mand, the internal circula-tion pump is only started ifthe burner is operational.Circulation pump is switch-ed off on expiry of run-ontime.
51:2 System with heating waterbuffer cylinder: When there is a heat de-mand, the internal circula-tion pump is only started ifthe burner is operational. Circulation pump is switch-ed off on expiry of run-ontime.
Code 1
"General"/group 1 (cont.)
5772
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63
Coding in the delivered condition Possible changeSubscriber no.77:1 LON subscriber number
(only for weather-com-pensated control units)
77:2to77:99
LON subscriber number,adjustable from 1 to 99:1 - 4 = Boiler5 = Cascade10 - 97 = Vitotronic 200-H98 = Vitogate99 = Vitocom
NoteAllocate each number onlyonce.
Detached house/apartment building7F:1 Detached house (only for
weather-compensatedcontrol units)
7F:0 Apartment buildingSeparate adjustment ofholiday program and timeprogram for DHW heatingpossible
Lock out controls8F:0 Operation in the standard
menu and extendedmenu enabled.
NoteThe respective code isonly activated when youexit the service menu.
8F:1 Operation in standardmenu and extended menublocked.Emissions test mode canbe enabled.
8F:2 Operation enabled in thestandard menu andblocked in the extendedmenu.Emissions test mode canbe enabled.
Set flow temperature for external demand9b:70 Set flow temperature for
external demand 70 °C9b:0to9b:127
Set flow temperature forexternal demand adjusta-ble from 0 to 127 °C (limitedby boiler-specific parame-ters)
Code 1
"General"/group 1 (cont.)
5772
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Serv
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64
Select "Boiler" for weather-compensa-ted control units (see page 60).
Select "2" for constant temperature con-trol units (see page 60).
Coding
Coding in the delivered condition Possible changeSingle/multi boiler system01:1 Do not adjust (only for
constant temperaturecontrol units)
Burner service in 100 hours21:0 No service interval (hours
run) selected21:1to21:100
The number of hours runbefore the burner shouldbe serviced is adjustablefrom 100 to 10 000 hOne step ≙ 100 h
Service interval in months23:0 No interval for burner
service23:1to23:24
Interval adjustable from 1to 24 months
Service status24:0 "Service" not shown on
display24:1 "Service" is shown on dis-
play (the address is auto-matically set and must bemanually reset after a serv-ice has been carried out)
Filling/Venting2F:0 Venting program/fill pro-
gram disabled2F:1 Venting program enabled2F:2 Fill program enabled
"DHW"/group 3
Select "DHW" for weather-compensa-ted control units (see page 60).
Select "3" for constant temperature con-trol units (see page 60).
Code 1
"Boiler"/group 2
5772
909
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65
Coding
Coding in the delivered condition Possible changeSet DHW temperature reheating suppression67:40 For solar DHW heating:
Set DHW temperature40 °C. Reheating is sup-pressed above the selec-ted set temperature (boil-er is only connected asbackup if the rise in cylin-der temperature is toolow).Cannot be adjusted oncombi boilers.
67:0to67:95
Set DHW temperature ad-justable from 0 to 95 °C(limited by boiler-specificparameters)
Enable DHW circulation pump73:0 DHW circulation pump:
"ON" according to timeprogram (only for weath-er-compensated controlunits and system boilers)
73:1to73:6
"ON" from once per hourfor 5 min up to6 times per hour for 5 minduring the time program
73:7 Constantly "ON"
"Solar"/group 4
Select "Solar" for weather-compensa-ted control units (see page 60).Select "4" for constant temperature con-trol units (see page 60).
NoteThe solar group is only displayed if asolar control module, type SM1, is con-nected.
Coding
Coding in the delivered condition Possible changeSpeed control solar circuit pump02:0 Solar circuit pump is not
speed-controlled.02:1 Solar circuit pump is
speed-controlled withwave packet control.
02:2 Solar circuit pump isspeed-controlled withPWM control.
Code 1
"DHW"/group 3 (cont.)
5772
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Serv
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66
Coding in the delivered condition Possible changeCylinder maximum temperature08:60 Set DHW temperature
(maximum cylinder tem-perature) 60 °C.
08:10to08:90
Set DHW temperature ad-justable from 10 to 90 °C.
Stagnation time reduction0A:5 Temperature differential
for stagnation time reduc-tion (reduction in thespeed of the solar circuitpump to protect systemcomponents and heattransfer medium) 5 K.
0A:0 Stagnation time reductiondisabled.
0A:1to0A:40
Temperature differentialadjustable from 1 to 40 K.
Flow rate solar circuit0F:70 Solar circuit flow rate at
the maximum pumpspeed 7 l/min.
0F:1to0F:255
Flow rate adjustable from0.1 to 25.5 l/min;1 step ≙ 0.1 l/min.
Extended solar control functions20:0 No extended control func-
tion enabled.20:1 Additional function for
DHW heating.20:2 Differential temperature
control 2.20:3 Differential temperature
control 2 and auxiliary func-tion.
20:4 Differential temperaturecontrol 2 for central heatingbackup.
20:5 Thermostat function.20:6 Thermostat function and
auxiliary function.20:7 Solar heating via external
heat exchanger without ad-ditional temperature sen-sor.
20:8 Solar heating via externalheat exchanger with addi-tional temperature sensor.
20:9 Solar heating of two DHWcylinders.
Code 1
"Solar"/group 4 (cont.)
5772
909
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67
Select "Heating circuit ..." for weather-compensated control units (seepage 60).
Select "5" for constant temperature con-trol units (see page 60).
Coding
Coding in the delivered condition Possible changeEconomy function outside temperatureA5:5 With heating circuit pump
logic function (economycontrol): heating circuitpump "OFF" when theoutside temperature (AT)is 1 K higher than the setroom temperature (RTset)AT > RTset + 1 K (only forweather-compensatedcontrol units)
A5:0 Without heating circuitpump logic function
A5:1toA5:15
With heating circuit pumplogic function: Heating cir-cuit pump "OFF"; see fol-lowing table
Parameter addressA5:...
With heating circuit pump logic function: Heating cir-cuit pump "OFF"
1 AT > RTset + 5 K2 AT > RTset + 4 K3 AT > RTset + 3 K4 AT > RTset + 2 K5 AT > RTset + 1 K6 AT > RTset
7to
AT > RTset – 1 K
15 AT > RTset – 9 K
Code 1
"Heating circuit ..."/group 557
72 9
09 G
B
Serv
ice
68
Coding in the delivered condition Possible changeExtended economy function adjusted outside temperatureA6:36 Extended economy con-
trol disabled (only forweather-compensatedcontrol units)
A6:5toA6:35
Extended economy controlenabled, i.e. the burner andheating circuit pump willstop and the mixer will beclosed at a variable value,adjustable between 5 and35 °C plus 1 °C. The basevalue is the adjusted out-side temperature. This val-ue is based on the actualoutside temperature and atime constant, which takesthe cooling down of anaverage building into con-sideration.
Extended economy function mixerA7:0 Without mixer economy
function (only for weath-er-compensated controlunits and heating circuitswith mixer)
A7:1 With mixer economy func-tion (extended heating cir-cuit pump logic): Heating circuit pump also"OFF":■ If the mixer has been
closed for longer than20 min.
Heating circuit pump"ON":■ If the mixer changes to
control function■ If there is a risk of frost
Pump idle time, transition reduced modeA9:7 With pump idle time:
Heating circuit pump"OFF" if the set value isaltered through a changein operating mode orthrough a change in theset room temperature(only for weather-com-pensated control units)
A9:0 Without pump idle timeA9:1toA9:15
With pump idle time, ad-justable from 1 to 15. Thehigher the value, the longerthe pump idle time.
Code 1
"Heating circuit ..."/group 5 (cont.)
5772
909
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69
Coding in the delivered condition Possible changeWeather-compensated/room temperature hook-upb0:0 With remote control:
Heating mode/reducedmode: weather-compen-sated (only for weather-compensated controlunits; only change thecode for the heating cir-cuit with mixer)
b0:1 Heating mode: weather-compensatedReduced mode: with roomtemperature hook-up
b0:2 Heating mode: with roomtemperature hook-upReduced mode: weather-compensated
b0:3 Heating mode/reducedmode: with room tempera-ture hook-up
Economy function room temperatureb5:0 With remote control: No
room temperature-de-pendent heating circuitpump logic function (onlyfor weather-compensa-ted control units; onlychange the code for theheating circuit with mix-er)
b5:1tob5:8
For heating circuit pumplogic function, see the fol-lowing table:
Parameter ad-dress b5:...
With heating circuit pump logic function:Heating circuit pump "OFF" Heating circuit pump "ON"
1 RTactual > RTset + 5 K RTactual < RTset + 4 K2 RTactual > RTset + 4 K RTactual < RTset + 3 K3 RTactual > RTset + 3 K RTactual < RTset + 2 K4 RTactual > RTset + 2 K RTactual < RTset + 1 K5 RTactual > RTset + 1 K RTactual < RTset
6 RTactual > RTset RTactual < RTset – 1 K7 RTactual > RTset – 1 K RTactual < RTset – 2 K8 RTactual > RTset – 2 K RTactual < RTset – 3 K
Coding in the delivered condition Possible changeMin. flow temperature heating circuitC5:20 Electronic minimum flow
temperature limit 20 °C(only for weather-com-pensated control units)
C5:1toC5:127
Minimum limit adjustablefrom 1 to 127 °C (limited byboiler-specific parameters)
Code 1
"Heating circuit ..."/group 5 (cont.)
5772
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Serv
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70
Coding in the delivered condition Possible changeMax. flow temperature heating circuitC6:74 Electronic maximum flow
temperature limit 74 °C(only for weather-com-pensated control units)
C6:10toC6:127
Maximum limit adjustablefrom 10 to 127 °C (limitedby boiler-specific parame-ters)
Heating program - changeoverd5:0 The external heating pro-
gram changeoverswitches the heating pro-gram to "Constant opera-tion with reduced roomtemperature" or "Standbymode" (only for weather-compensated controlunits)
d5:1 The external heating pro-gram changeover switchesto "Constant operation withstandard room tempera-ture" (subject to coding ad-dress 3A, 3b and 3C)
Ext. heating program changeover to heating circuitd8:0 No heating program
changeover via extensionEA1
d8:1 Heating program change-over via input DE1 at ex-tension EA1
d8:2 Heating program change-over via input DE2 at ex-tension EA1
d8:3 Heating program change-over via input DE3 at ex-tension EA1
Max. pump speed in standard modeE6:... Maximum speed of the
variable speed heatingcircuit pump in % of themax. speed in standardmode. Value is specifiedby boiler-specific param-eters (only for weather-compensated controlunits).
E6:0toE6:100
Maximum speed adjusta-ble from 0 to 100 %
Code 1
"Heating circuit ..."/group 5 (cont.)
5772
909
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71
Coding in the delivered condition Possible changeMin. pump speedE7:30 Minimum speed of the
variable speed heatingcircuit pump: 30 % of themax. speed (only forweather-compensatedcontrol units)
E7:0toE7:100
Minimum speed adjustablefrom 0 to 100 % of the max-imum speed
Screed dryingF1:0 Screed drying disabled
(only for weather-com-pensated control units).
F1:1toF1:6
Screed drying adjustable inaccordance with 6 selecta-ble temperature/time pro-files (see page 151)
F1:15 Constant flow temperature20 °C
Party mode time limitF2:8 Time limit for party mode
or external heating pro-gram changeover via but-ton: 8 h (only for weather-compensated controlunits)*1
F2:0 No time limit for partymode*1
F2:1toF2:12
Time limit adjustable from 1to 12 h*1
Pump control in "Only DHW"F6:25 In the "Only DHW" oper-
ating mode, the internalcirculation pump is per-manently on (only forconstant temperaturecontrol units)
F6:0 In the "Only DHW" operat-ing mode, the internal cir-culation pump is perma-nently off
F6:1toF6:24
In operating mode "DHWonly", the internal circula-tion pump will be started 1to 24 times per day for10 min each time.
Pump control in "Standby mode"F7:25 In "Standby mode", the
internal circulation pumpis permanently on (onlyfor constant temperaturecontrol units)
F7:0 In "Standby mode", the in-ternal circulation pump ispermanently off
F7:1toF7:24
In "Standby mode", the in-ternal circulation pump willbe started 1 to 24 times perday for 10 min each time.
*1 In the "Heating and DHW" program, party mode ends automatically when thesystem changes over to operation with standard room temperature.
Code 1
"Heating circuit ..."/group 5 (cont.)
5772
909
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Serv
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72
Coding in the delivered condition Possible changeStart temperature raisingF8:–5 Temperature limit for ter-
minating reduced mode–5 °C, see example onpage 153.Observe the setting ofcoding address "A3". (on-ly for weather-compensa-ted control units)
F8:+10toF8:–60
Temperature limit adjusta-ble from +10 to –60 °C
F8:–61 Function disabled
End temperature raisingF9:–14 Temperature limit for rais-
ing the set reduced roomtemperature –14 °C, seeexample on page 153.(only for weather-com-pensated control units)
F9:+10toF9:–60
Temperature limit for rais-ing the set room tempera-ture to the value selectedfor standard mode adjusta-ble from+10 to –60 °C
Set flow temperature increaseFA:20 Raising the set boiler wa-
ter or flow temperature by20 % when changingfrom operation with re-duced room temperatureto operation with stand-ard room temperature.See example onpage 154 (only forweather-compensatedcontrol units).
FA:0toFA:50
Temperature rise adjusta-ble from 0 to 50 %
Duration set flow temperature increaseFb:60 Duration of the set boiler
water or flow temperaturerise (see coding address"FA") 60 min. See exam-ple on page 154 (only forweather-compensatedcontrol units).
Fb:0toFb:300
Duration adjustable from 0to 300 min.
Code 1
"Heating circuit ..."/group 5 (cont.)
5772
909
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73
Calling up coding level 2
■ All codes are accessible in codinglevel 2.
■ Codes that have not been assigneddue to the heating system equipmentlevel or the setting of other codes arenot displayed.
■ The heating circuit without mixer isdesignated "Heating circuit 1" andthe heating circuits with mixer as"Heating circuit 2" or "Heating cir-cuit 3".
If the heating circuits were given indi-vidual designations, the selected des-ignation and "HC1", "HC2" or "HC3"appear instead.
Weather-compensated control unit Constant temperature control unitThe codes are divided into groups■ "General"■ "Boiler"■ "DHW"■ "Solar"■ "Heating circuit 1/2/3"■ "All codes std device"
In this group, all coding addresses (ex-cept the coding addresses from the"Solar" group) are displayed in as-cending order.
■ "Standard setting"
1: "General"2: "Boiler"3: "DHW"4: "Solar"5: "Heating circuit 1"6: "All codes std device"
In this group, all coding addresses aredisplayed in ascending order.
7: "Standard setting"
Call up code 2Service menu:1. Press OK and simultaneously for
approx. 4 s.2. Press OK and simultaneously for
approx. 4 s.3. "Coding level 2"4. Select group of required coding ad-
dress.5. Select coding address.6. Select value according to the following
tables and confirm with OK.
Service menu:1. Press OK and å simultaneously for
approx. 4 s.2. Press OK and ä simultaneously for
approx. 4 s.3. Select "2" with Ú for coding level 2
and confirm with OK.4. "I" flashes on the display for the coding
addresses in group 1.5. Select the group of required coding ad-
dress with V/v and confirm with OK.6. Select coding address with V/v.7. Set value according to the following ta-
bles with V/v and confirm with OK.
Code 2
Calling up coding level 257
72 9
09 G
B
Serv
ice
74
Weather-compensated control unit Constant temperature control unitResetting all codes to their delivered conditionSelect "Standard setting".
NoteThis also resets codes at coding level 1.
Select "7" with Ú and confirm with OK.When " " flashes, confirm with OK.
NoteThis also resets codes at coding level 1.
"General"/group 1
Select "General" for weather-compen-sated control units (see page 73).
Select "1" for constant temperature con-trol units (see page 73).
Coding
Coding in the delivered condition Possible change00:1 System version 1:
One heating circuit with-out mixer A1 (heating cir-cuit 1), without DHWheating
00:2to00:10
For system schemes, seethe following table:
Valueaddress00: ...
Systemversion
Description
2 1 One heating circuit without mixer A1 (heating circuit 1), withDHW heating (code is adjusted automatically)
3 2, 3 One heating circuit with mixer M2 (heating circuit 2), withoutDHW heating
4 2, 3 One heating circuit with mixer M2 (heating circuit 2), withDHW heating
5 2, 3 One heating circuit without mixer A1 (heating circuit 1) andone heating circuit with mixer M2 (heating circuit 2), withoutDHW heating (code is adjusted automatically)
6 2, 3 One heating circuit without mixer A1 (heating circuit 1) andone heating circuit with mixer M2 (heating circuit 2), with DHWheating (code is adjusted automatically)
Code 2
Calling up coding level 2 (cont.)
5772
909
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75
Valueaddress00: ...
Systemversion
Description
7 4 One heating circuit with mixer M2 (heating circuit 2) and oneheating circuit with mixer M3 (heating circuit 3), without DHWheating
8 4 One heating circuit with mixer M2 (heating circuit 2) and oneheating circuit with mixer M3 (heating circuit 3), with DHWheating
9 4 One heating circuit without mixer A1 (heating circuit 1), oneheating circuit with mixer M2 (heating circuit 2) and one heat-ing circuit with mixer M3 (heating circuit 3), without DHWheating (code is adjusted automatically)
10 4 One heating circuit without mixer A1 (heating circuit 1), oneheating circuit with mixer M2 (heating circuit 2) and one heat-ing circuit with mixer M3 (heating circuit 3), with DHW heating(code is adjusted automatically)
Coding in the delivered condition Possible change11:≠9 No access to the coding
addresses for the com-bustion controller param-eters
11:9 Access open to the codingaddresses for the combus-tion controller parameters
25:0 Without outside tempera-ture sensor (for constanttemperature controlunits)
25:1 With outside temperaturesensor (automatic recogni-tion)
2A:0 Without wireless outsidetemperature sensor
2A:1 With wireless outside tem-perature sensor (automaticrecognition)
2A:2 Wireless outside tempera-ture sensor not used
2d:0 Do not adjust 32:0 Without extension AM1 32:1 With extension AM1 (auto-
matic recognition)33:1 Function output A1 at ex-
tension AM1: Heating cir-cuit pump
33:0 Function output A1: DHWcirculation pump
33:2 Function output A1: Circu-lation pump for cylinderheating
Code 2
"General"/group 1 (cont.)
5772
909
GB
Serv
ice
76
Coding in the delivered condition Possible change34:0 Function output A2 at ex-
tension AM1: DHW circu-lation pump
34:1 Function output A2: Heat-ing circuit pump
34:2 Function output A2: Circu-lation pump for cylinderheating
35:0 Without extension EA1 35:1 With extension EA1 (auto-matic recognition)
36:0 Function output aBJ atextension EA1: Faultmessage
36:1 Function output aBJ: Feedpump
36:2 Function output aBJ: DHWcirculation pump
3A:0 Function input DE1 at ex-tension EA1: Not as-signed
3A:1 Function input DE1: Heat-ing program - changeover
3A:2 Function input DE1: Exter-nal demand with set flowtemperature.Flow temperature setting:Coding address 9b.Internal circulation pumpfunction: Coding address3F.
3A:3 Function input DE1: Exter-nal blocking.Internal circulation pumpfunction: Coding address3E
3A:4 Function input DE1: Exter-nal blocking with fault mes-sage inputInternal circulation pumpfunction: Coding address3E
3A:5 Function input DE1: Faultmessage input
3A:6 Function input DE1: Briefoperation, DHW circulationpump (pushbutton func-tion).DHW circulation pump run-time adjustment: Codingaddress 3d
Code 2
"General"/group 1 (cont.)
5772
909
GB
77
Coding in the delivered condition Possible change3b:0 Function input DE2 at ex-
tension EA1: Not as-signed
3b:1 Function input DE2: Heat-ing program - changeover
3b:2 Function input DE2: Exter-nal demand with set flowtemperature.Flow temperature setting:Coding address 9b.Internal circulation pumpfunction: Coding address3F.
3b:3 Function input DE2: Exter-nal blocking.Internal circulation pumpfunction: Coding address3E
3b:4 Function input DE2: Exter-nal blocking with fault mes-sage inputInternal circulation pumpfunction: Coding address3E
3b:5 Function input DE2: Faultmessage input
3b:6 Function input DE2: Briefoperation, DHW circulationpump (pushbutton func-tion).DHW circulation pump run-time adjustment: Codingaddress 3d
3C:0 Function input DE3 at ex-tension EA1: Not as-signed
3C:1 Function input DE3: Heat-ing program - changeover
3C:2 Function input DE3: Exter-nal demand with set flowtemperature.Flow temperature setting:Coding address 9b.Internal circulation pumpfunction: Coding address3F.
Code 2
"General"/group 1 (cont.)
5772
909
GB
Serv
ice
78
Coding in the delivered condition Possible change3C:3 Function input DE3: Exter-
nal blocking.Internal circulation pumpfunction: Coding address3E
3C:4 Function input DE3: Exter-nal blocking with fault mes-sage inputInternal circulation pumpfunction: Coding address3E
3C:5 Function input DE3: Faultmessage input
3C:6 Function input DE3: Briefoperation, DHW circulationpump (pushbutton func-tion).DHW circulation pump run-time adjustment: Codingaddress 3d
3d:5 DHW circulation pumpruntime for brief opera-tion: 5 min
3d:1to3d:60
DHW circulation pump run-time adjustable from 1 to60 min
3E:0 Internal circulation pumpstays in control mode atsignal "External block-ing"
3E:1 Internal circulation pumpstops at signal "Externalblocking"
3E:2 Internal circulation pumpstarts at signal "Externalblocking"
3F:0 Internal circulation pumpstays in control mode atsignal "External de-mand"
3F:1 Internal circulation pumpstops at signal "Externaldemand"
3F:2 Internal circulation pumpstarts at signal "Externaldemand"
4b:0 Function input lH:Room temperature con-troller (Vitotrol 100). Onlyfor constant temperaturecontrol units.
4b:1 External demand4b:2 External blocking
Code 2
"General"/group 1 (cont.)
5772
909
GB
79
Coding in the delivered condition Possible change51:0 System with low loss
header: Internal circulation pumpalways starts when thereis a heat demand
51:1 System with low loss head-er: When there is a heat de-mand, the internal circula-tion pump is only started ifthe burner is operational.Circulation pump is switch-ed off on expiry of run-ontime.
51:2 System with heating waterbuffer cylinder: When there is a heat de-mand, the internal circula-tion pump is only started ifthe burner is operational. Circulation pump is switch-ed off on expiry of run-ontime.
52:0 Without flow temperaturesensor for low loss head-er
52:1 With flow temperature sen-sor for low loss header (au-tomatic recognition)
53:1 Function connection sKof the internal extension:DHW circulation pump
53:0 Function connection sK:Central fault message
53:2 Function connection sK:External heating circuitpump (heating circuit 1)
53:3 Function connection sK:External circulation pumpfor cylinder heating
54:0 Without solar thermalsystem
54:1 With Vitosolic 100 (auto-matic recognition)
54:2 With Vitosolic 200 (auto-matic recognition)
54:3 No function54:4 With solar control module
SM1 with auxiliary function,e.g. central heating backup(automatic recognition)
6E:50 No display correction ofthe outside temperature.
6E:0to6E:49
Display correction –5 K to–0.1 K
Code 2
"General"/group 1 (cont.)
5772
909
GB
Serv
ice
80
Coding in the delivered condition Possible change6E:51to6E:100
Display correction +0.1 Kto +5 K
76:0 Without LON communi-cation module (only forweather-compensatedcontrol units)
76:1 With LON communicationmodule (automatic recog-nition)
77:1 LON subscriber number(only for weather-com-pensated control units)
77:2to77:99
LON subscriber number,adjustable from 1 to 99:1 - 4 = Boiler5 = Cascade10 - 97 = Vitotronic 200-H98 = Vitogate99 = Vitocom
NoteAllocate each number onlyonce.
79:1 With LON communicationmodule: Control unit isfault manager (only forweather-compensatedcontrol units)
79:0 Control unit is not faultmanager
7b:1 With LON communicationmodule: Control unittransmits the time (onlyfor weather-compensa-ted control units)
7b:0 Does not transmit time
7F:1 Detached house (only forweather-compensatedcontrol units)
7F:0 Apartment buildingSeparate adjustment ofholiday program and timeprogram for DHW heatingpossible
80:6 If a fault occurs for at least30 s, a fault message isdisplayed
80:0 Immediate fault message80:2to80:199
Minimum fault duration un-til fault message occurs,adjustable from 10 s to995 s; 1 step ≙ 5 s
81:1 Automatic summer/win-tertime changeover
81:0 Manual summer/winter-time changeover
Code 2
"General"/group 1 (cont.)
5772
909
GB
81
Coding in the delivered condition Possible change81:2 Use of the radio clock re-
ceiver (automatic recogni-tion)
81:3 With LON communicationmodule: The control unit re-ceives the time
82:0 Operation with naturalgas
82:1 Operation with LPG (onlyadjustable if coding ad-dress 11:9 has been set)
86:... Do not adjust 87:... Do not adjust 88:0 Temperature displayed in
°C (Celsius)88:1 Temperature displayed in
°F (Fahrenheit)8A:175 Do not adjust. 8F:0 All controls active 8F:1 All controls locked out
8F:2 Only standard settings canbe controlled
90:128 Time constant for calcu-lating adjusted outsidetemperature 21.3 h
90:1to90:199
Fast (low values) or slow(high values) matching ofthe flow temperature, sub-ject to the set value whenthe outside temperaturechanges;1 step ≙ 10 min
94:0 Without OpenTherm ex-tension
94:1 With OpenTherm exten-sion (automatic recogni-tion)
95:0 Without communicationinterface Vitocom 100,type GSM
95:1 With communication inter-face Vitocom 100,type GSM (automatic rec-ognition)
97:0 With LON communicationmodule: The outside tem-perature of the sensorconnected to the controlunit is utilised internally(only for weather-com-pensated control units)
97:1 Control unit receives out-side temperature
97:2 The control unit transmitsthe outside temperature tothe Vitotronic 200-H
Code 2
"General"/group 1 (cont.)
5772
909
GB
Serv
ice
82
Coding in the delivered condition Possible change98:1 Viessmann system num-
ber (in conjunction withmonitoring several sys-tems via Vitocom 300)
98:1to98:5
System number adjustablefrom 1 to 5
99:0 Do not adjust 9A:0 Do not adjust 9b:70 Set flow temperature for
external demand 70 °C9b:0to9b:127
Set flow temperature forexternal demand adjusta-ble from 0 to 127 °C (limitedby boiler-specific parame-ters)
9C:20 Monitoring LON subscrib-ers.If there is no responsefrom a subscriber after20 min, the values speci-fied inside the control unitare used. Only then will afault message be issued.(only for weather-com-pensated control units)
9C:0 No monitoring9C:5to9C:60
Time adjustable from 5 to60 min
9F:8 Differential temperature8 K; only in conjunctionwith the mixer circuit (onlyfor weather-compensa-ted control units)
9F:0to9F:40
Differential temperatureadjustable from 0 to 40 K
"Boiler"/group 2
Select "Boiler" for weather-compensa-ted control units (see page 73).
Select "2" for constant temperature con-trol units (see page 73).
Code 2
"General"/group 1 (cont.)
5772
909
GB
83
Coding
Coding in the delivered condition Possible change01:1 Do not adjust (only for
constant temperaturecontrol units)
04:1 Minimum burner pausetime subject to the boilerload (specified by boilercoding card)
04:0 Minimum burner pausetime set permanently(specified by boiler codingcard)
06:... Maximum limit of the boil-er water temperature, de-faulted in °C by the boilercoding card
06:20to06:127
Maximum limit of the boilerwater temperature withinthe ranges specified by theboiler
0d:0 Do not adjust 0E:0 Do not adjust 13:1 Do not adjust 14:1 Do not adjust 15:1 Do not adjust 21:0 No service interval (hours
run) selected21:1to21:100
The number of hours runbefore the burner shouldbe serviced is adjustablefrom 100 to 10 000 hOne step ≙ 100 h
23:0 No interval for burnerservice
23:1to23:24
Interval adjustable from 1to 24 months
24:0 "Service" not shown ondisplay
24:1 "Service" is shown on dis-play (the address is auto-matically set and must bemanually reset after a serv-ice has been carried out)
28:0 No burner interval igni-tion
28:1to28:24
Time interval adjustablefrom 1 to 24 h. The burneris force-started once every30 s (only when operatingwith LPG).
2E:0 Do not adjust 2F:0 Venting program/fill pro-
gram disabled2F:1 Venting program enabled2F:2 Fill program enabled
Code 2
"Boiler"/group 2 (cont.)
5772
909
GB
Serv
ice
84
Coding in the delivered condition Possible change30:1 Internal variable speed
circulation pump (auto-matic adjustment)
30:0 Internal circulation pumpwithout variable speed(e.g. temporarily for serv-ice)
31:... Set speed of the internalcirculation pump whenoperated as boiler circuitpump in %, specified bythe boiler coding card
31:0 to31:100
Set speed adjustable from0 to 100 %
38:0 Status burner control unit:Operational (no fault)
38:≠0 Status burner control unit:Error
"DHW"/group 3
Select "DHW" for weather-compensa-ted control units (see page 73).
Select "3" for constant temperature con-trol units (see page 73).
Coding
Coding in the delivered condition Possible change56:0 Set DHW temperature
adjustable from 10 to60 °C
56:1 Set DHW temperature ad-justable from 10 to above60 °C
NoteMax. value subject to boilercoding card.Observe the max. permis-sible DHW temperature.
57:0 Do not adjust. 58:0 Without auxiliary function
for DHW heating58:10to58:60
Input of a second set DHWtemperature, adjustablefrom 10 to 60 °C (observecoding addresses "56" and"63")
59:0 Cylinder heating:Start point –2.5 KStop point +2.5 K
59:1to59:10
Start point adjustable from1 to 10 K below set value
Code 2
"Boiler"/group 2 (cont.)
5772
909
GB
85
Coding in the delivered condition Possible change5b:0 DHW cylinder directly
connected to the boiler 5b:1 DHW cylinder connected
downstream of the low lossheader
5E:0 Circulation pump for cyl-inder heating stays incontrol mode at signal"External blocking"
5E:1 Circulation pump for cylin-der heating stops at signal"External blocking"
5E:2 Circulation pump for cylin-der heating starts at signal"External blocking"
5F:0 Circulation pump for cyl-inder heating stays incontrol mode at signal"External demand"
5F:1 Circulation pump for cylin-der heating stops at signal"External demand"
5F:2 Circulation pump for cylin-der heating starts at signal"External demand"
60:20 During DHW heating, theboiler water temperatureis max. 20 K higher thanthe set DHW tempera-ture
60:5to60:25
The difference between theboiler water temperatureand the set DHW tempera-ture is adjustable from 5 to25 K
62:2 Circulation pump with2 min run-on time aftercylinder heating
62:0 Circulation pump withoutrun-on time
62:1to62:15
Run-on time adjustablefrom 1 to 15 min
63:0 Without auxiliary functionfor DHW heating (only forconstant temperaturecontrol units)
63:1 Auxiliary function: 1 x daily63:2to63:14
Every 2 days to every14 days
63:15 2 x daily65:... Information on the type of
diverter valve (never ad-just; specified by the boil-er coding card)
Code 2
"DHW"/group 3 (cont.)
5772
909
GB
Serv
ice
86
Coding in the delivered condition Possible change67:40 For solar DHW heating:
Set DHW temperature40 °C. Reheating is sup-pressed above the selec-ted set temperature (boil-er is only connected asbackup if the rise in cylin-der temperature is toolow).
67:0to67:95
Set DHW temperature ad-justable from 0 to 95 °C(limited by boiler-specificparameters)
6C:100 Set speed, internal circu-lation pump for DHWheating 100 %
6C:0to6C:100
Set speed adjustable from0 to 100 %
6d:0 Draw-off function disa-bled (only for combi boil-ers)
6d:1to6d:15
Draw-off function with aruntime of 1 to 15 min
6F:... Max. heating output forDHW heating in %, speci-fied by the boiler codingcard
6F:0to6F:100
Max. heating output forDHW heating adjustablefrom min. heating output to100 %
71:0 DHW circulation pump:"ON" in accordance withthe time program (only forweather-compensatedcontrol units)
71:1 "OFF" during DHW heatingto set value 1
71:2 "ON" during DHW heatingto set value 1
72:0 DHW circulation pump:"ON" in accordance withthe time program (only forweather-compensatedcontrol units)
72:1 "OFF" during DHW heatingto set value 2
72:2 "ON" during DHW heatingto set value 2
73:0 DHW circulation pump:"ON" in accordance withthe time program (only forweather-compensatedcontrol units)
73:1to73:6
"ON" from once per hourfor 5 min up to 6 times perhour for 5 min during thetime program
73:7 Constantly "ON"
"Solar"/group 4
Select "Solar" for weather-compensa-ted control units (see page 73).
Select "4" for constant temperature con-trol units (see page 73).
Code 2
"DHW"/group 3 (cont.)
5772
909
GB
87
NoteThe solar group is only displayed if asolar control module, type SM1, is con-nected.
Coding
Coding in the delivered condition Possible change00:8 Start temperature differ-
ential for solar circuitpump 8 K.
00:2to00:30
Start temperature differen-tial adjustable from 2 to30 K.
01:4 Stop temperature differ-ential for solar circuitpump 4 K.
01:1to01:29
Stop temperature differen-tial adjustable from 1 to29 K.
02:0 Solar circuit pump is notspeed-controlled.
02:1 Solar circuit pump isspeed-controlled withwave packet control.
02:2 Solar circuit pump isspeed-controlled withPWM control.
03:10 Temperature differentialfor the start of the speedcontrol 10 K.
03:5to03:20
Temperature differentialadjustable from 5 to 20 K.
04:4 Controller amplification ofthe speed control 4 %/K.
04:1to04:10
Controller amplification ad-justable from 1 to 10 %/K.
05:10 Min. speed of the solarcircuit pump 10 % of themax. speed.
05:2to05:100
Min. speed of the solar cir-cuit pump is adjustablefrom 2 to 100 %.
06:75 Max. speed of the solarcircuit pump 75 % of themax. possible speed.
06:1to06:100
Max. speed of the solar cir-cuit pump is adjustablefrom 1 to 100 %.
07:0 Interval function of the so-lar circuit pump switchedoff.
07:1 Interval function of the so-lar circuit pump switchedon.To capture the collectortemperature more accu-rately, the solar circuitpump starts for short cy-cles.
Code 2
"Solar"/group 4 (cont.)
5772
909
GB
Serv
ice
88
Coding in the delivered condition Possible change08:60 Set DHW temperature
(maximum cylinder tem-perature) 60 °C.
08:10to08:90
Set DHW temperature ad-justable from 10 to 90 °C.
09:130 Maximum collector tem-perature (to protect thesystem components)130 °C.
09:20to09:200
Temperature adjustablefrom 20 to 200 °C.
0A:5 Temperature differentialfor stagnation time reduc-tion (reduction in thespeed of the solar circuitpump to protect systemcomponents and heattransfer medium) 5 K.
0A:0 Stagnation time reductionis disabled.
0A:1to0A:40
Temperature differentialadjustable from 1 to 40 K.
0b:0 Frost protection functionfor solar circuit switchedoff.
0b:1 Frost protection functionfor solar circuit switched on(not required withViessmann heat transfermedium).
0C:1 Delta T monitoringswitched on.No flow rate captured inthe solar circuit, or flowrate too low.
0C:0 Delta T monitoring switch-ed off.
0d:1 Night circulation monitor-ing switched on.Unintentional flow rate iscaptured in the solar cir-cuit (e.g. at night).
0d:0 Night circulation monitor-ing switched off.
0E:1 Heat statement in con-junction with Viessmannheat transfer medium.
0E:2 Do not adjust.0E:0 No heat statement.
0F:70 Flow rate solar circuit atmax. pump speed7 l/min.
0F:1to0F:255
Flow rate adjustable from0.1 to 25.5 l/min.1 step ≙ 0.1 l/min
10:0 Target temperature con-trol switched off (see cod-ing address "11").
10:1 Target temperature controlswitched on.
11:50 Set solar DHW tempera-ture 50 °C.
11:10to11:90
The set solar DHW temper-ature is adjustable from 10to 90 °C.
Code 2
"Solar"/group 4 (cont.)
5772
909
GB
89
Coding in the delivered condition Possible change■ Target temperature
control switched on(code "10:1"):Temperature at whichthe solar heated waterin the DHW cylinder isto be stratified.
■ Code "20:9" (heating oftwo DHW cylinders) isselected:When one DHW cylin-der reaches its setDHW temperature, thesecond DHW cylinderis heated.
12:10 Minimum collector tem-perature (minimum starttemperature for the solarcircuit pump) 10 °C.
12:0 No minimum limit enabled.12:1to12:90
Minimum collector temper-ature adjustable from 1 to90 °C.
20:0 No extended control func-tions enabled.
20:1 Additional function forDHW heating.
20:2 Differential temperaturecontrol 2.
20:3 Differential temperaturecontrol 2 and auxiliary func-tion.
20:4 Differential temperaturecontrol 2 for central heatingbackup.
20:5 Thermostat function.20:6 Thermostat function and
auxiliary function.20:7 Solar heating via external
heat exchanger without ad-ditional temperature sen-sor.
20:8 Solar heating via externalheat exchanger with addi-tional temperature sensor.
20:9 Solar heating of two DHWcylinders.
Code 2
"Solar"/group 4 (cont.)
5772
909
GB
Serv
ice
90
Coding in the delivered condition Possible change22:8 Start temperature differ-
ential with central heatingbackup (code "20:4" mustbe selected) 8 K.
22:2to22:30
Start temperature differen-tial adjustable from 2 to30 K.
23:4 Stop temperature differ-ential with central heatingbackup (code "20:4" mustbe selected) 4 K.
23:2to23:30
Stop temperature differen-tial adjustable from 1 to29 K.
24:40 Start temperature forthermostat function (code"20:5" or "20:6" must beselected) 40 °C.
24:0to24:100
Start temperature for ther-mostat function adjustablefrom 0 to 100 K.
25:50 Stop temperature forthermostat function (code"20:5" or "20:6" must beselected) 50 °C.
25:0to25:100
Stop temperature for ther-mostat function adjustablefrom 0 to 100 K.
26:1 Priority for DHW cylinder1 with cyclical heating.(Code "20:9" must be se-lected).
26:0 Priority for DHW cylinder 1without cyclical heating.
26:2 Priority for DHW cylinder 2without cyclical heating.
26:3 Priority for DHW cylinder 2with cyclical heating.
26:4 Cyclical heating withoutpriority for either DHW cyl-inder.
27:15 Cyclical heating time15 min.The DHW cylinder with-out priority is heated atmost for the duration ofthe set cyclical heatingtime if the DHW cylinderwith priority is heated up.
27:5to27:60
The cyclical heating time isadjustable from 5 to60 min.
28:3 Cyclical pause time3 min.
28:1to28:60
Cyclical pause time is ad-justable from 1 to 60 min.
Code 2
"Solar"/group 4 (cont.)
5772
909
GB
91
Coding in the delivered condition Possible changeAfter the selected cyclicalheating time for the DHWcylinder without priorityhas expired, the rise incollector temperature iscaptured during the cycli-cal pause time.
"Heating circuit ..."/group 5
Select "Heating circuit ..." for weather-compensated control units (seepage 73).
Select "5" for constant temperature con-trol units (see page 73).
Coding
Coding in the delivered condition Possible changeA0:0 Without remote control A0:1 With Vitotrol 200A/200 RF
(automatic recognition)A0:2 With Vitotrol 300A/300 RF
or Vitohome 300 (automat-ic recognition)
A1:0 All possible settings atthe remote control can beaccessed
A1:1 Only party mode can be setat the remote control (onlyfor Vitotrol 200)
A3:2 Outside temperature be-low 1 °C: Heating circuitpump "ON"Outside temperatureabove 3 °C: Heating cir-cuit pump "OFF"
A3:–9toA3:15
Heating circuit pump "ON/OFF" (see the following ta-ble)
! Please noteIf a value below 1 °C is selected, there is a risk that pipes outside the thermalenvelope of the house could freeze up.The standby mode in particular should be taken into consideration, e.g. duringholidays.
Code 2
"Solar"/group 4 (cont.)
5772
909
GB
Serv
ice
92
Parameter Heating circuit pump Address A3:... "ON" "OFF"–9 –10 °C –8 °C–8 –9 °C –7 °C–7 –8 °C –-6 °C–6 –7 °C –5 °C–5 –6 °C –4 °C–4 –5 °C –3 °C–3 –4 °C –2 °C–2 –3 °C –1 °C–1 –2 °C 0 °C0 –1 °C 1 °C1 0 °C 2 °C2to
1 °Cto
3 °Cto
15 14 °C 16 °C
Coding in the delivered condition Possible changeA4:0 With frost protection (only
for weather-compensa-ted control units)
A4:1 No frost protection; this set-ting is only possible if code"A3:–9" has been selec-ted.
NoteObserve "Please note" forcode "A3"
A5:5 With heating circuit pumplogic function (economycontrol): heating circuitpump "OFF" when theoutside temperature (AT)is 1 K higher than the setroom temperature (RTset)AT > RTset + 1 K (only forweather-compensatedcontrol units)
A5:0 Without heating circuitpump logic function
A5:1toA5:15
With heating circuit pumplogic function: Heating cir-cuit pump "OFF"; see fol-lowing table
Code 2
"Heating circuit ..."/group 5 (cont.)
5772
909
GB
93
Parameter addressA5:...
With heating circuit pump logic function: Heating cir-cuit pump "OFF"
1 AT > RTset + 5 K2 AT > RTset + 4 K3 AT > RTset + 3 K4 AT > RTset + 2 K5 AT > RTset + 1 K6 AT > RTset
7to
AT > RTset – 1 K
15 AT > RTset – 9 K
Coding in the delivered condition Possible changeA6:36 Extended economy con-
trol disabled (only forweather-compensatedcontrol units)
A6:5toA6:35
Extended economy controlenabled, i.e. the burner andheating circuit pump willstop and the mixer will beclosed at a variable value,adjustable between 5 and35 °C plus 1 °C. The basevalue is the adjusted out-side temperature. This val-ue is based on the actualoutside temperature and atime constant, which takesthe cooling down of anaverage building into con-sideration.
A7:0 Without mixer economyfunction (only for weath-er-compensated controlunits and heating circuitswith mixer)
A7:1 With mixer economy func-tion (extended heating cir-cuit pump logic): Heating circuit pump also"OFF":■ If the mixer has been
closed for longer than20 min.
Heating circuit pump"ON":■ If the mixer changes to
control function■ If there is a risk of frost
Code 2
"Heating circuit ..."/group 5 (cont.)
5772
909
GB
Serv
ice
94
Coding in the delivered condition Possible changeA8:1 Heating circuit with mixer
creates a demand for theinternal circulation pump(only for weather-com-pensated control units)
A8:0 Heating circuit with mixercreates no demand for theinternal circulation pump
A9:7 With pump idle time:Heating circuit pump"OFF" if the set value isaltered through a changein operating mode orthrough a change in theset room temperature(only for weather-com-pensated control units)
A9:0 Without pump idle timeA9:1toA9:15
With pump idle time, ad-justable from 1 to 15. Thehigher the value, the longerthe pump idle time.
b0:0 With remote control:Heating mode/reducedmode: weather-compen-sated (only for weather-compensated controlunits; only change thecode for the heating cir-cuit with mixer)
b0:1 Heating mode: weather-compensatedReduced mode: with roomtemperature hook-up
b0:2 Heating mode: with roomtemperature hook-upReduced mode: weather-compensated
b0:3 Heating mode/reducedmode: with room tempera-ture hook-up
b2:8 With remote control andfor the heating circuit, op-eration with room temper-ature hook-up must beprogrammed: Room influ-ence factor 8 (only forweather-compensatedcontrol units; only changethe code for the heatingcircuit with mixer)
b2:0 Without room influenceb2:1to
Room influence factor ad-justable from 1 to 64. Thehigher the value, the great-er the room influence.
Code 2
"Heating circuit ..."/group 5 (cont.)
5772
909
GB
95
Coding in the delivered condition Possible changeb2:64
b5:0 With remote control: Noroom temperature-de-pendent heating circuitpump logic function (onlyfor weather-compensa-ted control units; onlychange the code for theheating circuit with mix-er)
b5:1tob5:8
For heating circuit pumplogic function, see the fol-lowing table:
Parameter ad-dress b5:...
With heating circuit pump logic function:Heating circuit pump "OFF" Heating circuit pump "ON"
1 RTactual > RTset + 5 K RTactual < RTset + 4 K2 RTactual > RTset + 4 K RTactual < RTset + 3 K3 RTactual > RTset + 3 K RTactual < RTset + 2 K4 RTactual > RTset + 2 K RTactual < RTset + 1 K5 RTactual > RTset + 1 K RTactual < RTset
6 RTactual > RTset RTactual < RTset – 1 K7 RTactual > RTset – 1 K RTactual < RTset – 2 K8 RTactual > RTset – 2 K RTactual < RTset – 3 K
Coding in the delivered condition Possible changeC5:20 Electronic minimum flow
temperature limit 20 °C(only for weather-com-pensated control units)
C5:1toC5:127
Minimum limit adjustablefrom 1 to 127 °C (limited byboiler-specific parameters)
C6:74 Electronic maximum flowtemperature limit 74 °C(only for weather-com-pensated control units)
C6:10toC6:127
Maximum limit adjustablefrom 10 to 127 °C (limitedby boiler-specific parame-ters)
d3:14 Heating curve slope =1.4
d3:2tod3:35
Heating curve slope adjust-able from 0.2 to 3.5 (seepage 54)
d4:0 Heating curve level = 0 d4:–13tod4:40
Heating curve level adjust-able from –13 to 40 (seepage 54)
Code 2
"Heating circuit ..."/group 5 (cont.)
5772
909
GB
Serv
ice
96
Coding in the delivered condition Possible changed5:0 The external heating pro-
gram changeoverswitches the heating pro-gram to "Constant opera-tion with reduced roomtemperature" or "Standbymode" (only for weather-compensated controlunits)
d5:1 The external heating pro-gram changeover switchesto "Constant operation withstandard room tempera-ture" (subject to coding ad-dress 3A, 3b and 3C)
d6:0 Heating circuit pumpstays in control mode atsignal "External block-ing"
d6:1 Heating circuit pump stopsat signal "External block-ing" (subject to coding ad-dresses 3A, 3b and 3C)
d6:2 Heating circuit pump startsat signal "External block-ing" (subject to coding ad-dresses 3A, 3b and 3C)
d7:0 Heating circuit pumpstays in control mode atsignal "External de-mand"
d7:1 Heating circuit pump stopsat signal "External de-mand" (subject to codingaddresses "3A", "3b" and"3C")
d7:2 Heating circuit pump startsat signal "External de-mand" (subject to codingaddresses "3A", "3b" and"3C")
d8:0 No heating programchangeover via extensionEA1
d8:1 Heating program change-over via input DE1 at ex-tension EA1
d8:2 Heating program change-over via input DE2 at ex-tension EA1
d8:3 Heating program change-over via input DE3 at ex-tension EA1
E1:1 Do not adjust
Code 2
"Heating circuit ..."/group 5 (cont.)
5772
909
GB
97
Coding in the delivered condition Possible changeE2:50 With remote control: No
display correction for theactual room temperature(only for weather-com-pensated control units)
E2:0toE2:49
Display correction –5 KtoDisplay correction –0.1 K
E2:51toE2:99
Display correction +0.1 KtoDisplay correction +4.9 K
E5:0 Without external variablespeed heating circuitpump (only for weather-compensated controlunits)
E5:1 With external variablespeed heating circuit pump(automatic recognition)
E6:... Maximum speed of thevariable speed heatingcircuit pump in % of themax. speed in standardmode. Value is specifiedby boiler-specific param-eters (only for weather-compensated controlunits).
E6:0toE6:100
Maximum speed adjusta-ble from 0 to 100 %
E7:30 Minimum speed of thevariable speed heatingcircuit pump: 30 % of themax. speed (only forweather-compensatedcontrol units)
E7:0toE7:100
Minimum speed adjustablefrom 0 to 100 % of the max-imum speed
E8:1 Minimum speed in opera-tion with reduced roomtemperature subject tothe setting in coding ad-dress "E9" (only forweather-compensatedcontrol units)
E8:0 Speed subject to the set-ting in coding address"E7"
E9:45 Speed of the variablespeed heating circuitpump: 45 % of the max.speed during operationwith reduced room tem-perature (only for weath-er-compensated controlunits)
E9:0toE9:100
Speed adjustable from 0 to100 % of the maximumspeed during operationwith reduced room temper-ature
Code 2
"Heating circuit ..."/group 5 (cont.)
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Coding in the delivered condition Possible changeF1:0 Screed drying disabled
(only for weather-com-pensated control units).
F1:1toF1:6
Screed drying adjustable inaccordance with 6 selecta-ble temperature/time pro-files (see page 151)
F1:15 Constant flow temperature20 °C
F2:8 Time limit for party modeor external heating pro-gram changeover via but-ton: 8 h (only for weather-compensated controlunits)*1
F2:0 No time limit for partymode*1
F2:1toF2:12
Time limit adjustable from 1to 12 h*1
F5:12 Run-on time of the inter-nal circulation pump inheating mode: 12 min(only for constant temper-ature control units)
F5:0 No run-on time for the in-ternal circulation pump
F5:1toF5:20
Run-on time of the internalcirculation pump adjusta-ble from 1 to 20 min
F6:25 In the "Only DHW" oper-ating mode, the internalcirculation pump is per-manently on (only forconstant temperaturecontrol units)
F6:0 In the "Only DHW" operat-ing mode, the internal cir-culation pump is perma-nently off
F6:1toF6:24
In operating mode "OnlyDHW", the internal circula-tion pump will be started 1to 24 times per day for10 min each time.
F7:25 In "Standby mode", theinternal circulation pumpis permanently on (onlyfor constant temperaturecontrol units)
F7:0 In "Standby mode", the in-ternal circulation pump ispermanently off
F7:1toF7:24
In "Standby mode", the in-ternal circulation pump willbe started 1 to 24 times perday for 10 min each time.
F8:–5 Temperature limit for ter-minating reduced mode–5 °C, see example onpage 153.
F8:+10toF8:–60
Temperature limit adjusta-ble from+10 to –60 °C
F8:–61 Function disabled
*1 In the "Heating and DHW" program, party mode ends automatically when thesystem changes over to operation with standard room temperature.
Code 2
"Heating circuit ..."/group 5 (cont.)
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Coding in the delivered condition Possible changeObserve the setting ofcoding address "A3". (on-ly for weather-compensa-ted control units)
F9:–14 Temperature limit for rais-ing the set reduced roomtemperature –14 °C, seeexample on page 153.(only for weather-com-pensated control units)
F9:+10toF9:–60
Temperature limit for rais-ing the set room tempera-ture to the value selectedfor standard mode adjusta-ble from+10 to –60 °C
FA:20 Raising the set boiler wa-ter or flow temperature by20 % when changingfrom operation with re-duced room temperatureto operation with stand-ard room temperature.See example onpage 154 (only forweather-compensatedcontrol units).
FA:0toFA:50
Temperature rise adjusta-ble from 0 to 50 %
Fb:60 Duration of the set boilerwater or flow temperaturerise (see coding address"FA") 60 min. See exam-ple on page 154 (only forweather-compensatedcontrol units).
Fb:0toFb:300
Duration adjustable from 0to 300 min.
Code 2
"Heating circuit ..."/group 5 (cont.)
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Weather-compensated control unit Constant temperature control unitCalling up the service levelService menu:1. Press OK and å simultaneously for
approx. 4 s.2. Select required menu. See the follow-
ing diagram.
Service menu:1. Press OK and å simultaneously for
approx. 4 s."Ü" flashes on the display.
2. Select required function. See the fol-lowing pages.
Exiting the service levelService menu:1. Select "Terminate service?".2. Select "Yes".3. Confirm with OK.
NoteThe system exits the service level auto-matically after 30 min.
Service menu:1. Select "Serv" 7 with Ú.2. Confirm with OK.
"OFF" flashes.3. Confirm with OK.
NoteThe system exits the service level auto-matically after 30 min.
Overview of service menu for weather-compensated mode
Service
Diagnosis
Actuator test
Coding level 1
Brief scan
GeneralHeating circuit 1 HC1Heating circuit 2 HC2
DHWSolar
Enter Vitocom PIN code
Subscriber checkService PIN
Heating circuit 3 HC3
Coding level 2
Fault history
Service functions
Terminate service?
Reset data
FillingVentingMax. output
Service reset
Multi-boiler system
Diagnosis and service scans
Service level
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NoteDo not adjust menu item "Multi-boilersystem".
The menu item turns a weather-compen-sated control unit into a constant tem-perature control unit.
Diagnosis
Operating data
Weather-compensated control unit Constant temperature control unitCalling up operating data■ Operating data can be scanned in six
areas. See "Diagnosis" in the servicemenu overview.
■ Operating data on heating circuits withmixers and solar can only be called upif the components are installed in thesystem.
■ For further information on operating da-ta, see chapter "Brief scan".
■ Operating data can be called up in the"i" menu.
■ For further information on operating da-ta, see chapter "Brief scan".
Calling up operating dataService menu:1. Press OK and å simultaneously for
approx. 4 s.2. "Diagnosis"3. Select required group, e.g. "General".
Note"- - -" appears on the display if a sensorthat has been scanned is faulty.
Service menu:1. Press OK and å simultaneously for
approx. 4 s.2. Select required information with / .
Note"- - -" appears on the display if a sensorthat has been scanned is faulty.
Diagnosis and service scans
Service level (cont.)
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Weather-compensated control unit Constant temperature control unitResetting operating dataSaved operating data (e.g. hours run) canbe reset to "0". The value "Adjusted outside temp" is re-set to the actual value.
Saved operating data (e.g. hours run) canbe reset to "0".
Service menu:1. Press OK and å simultaneously for
approx. 4 s.2. "Diagnosis"3. "Reset data"4. Select required value (e.g. "Burner
starts") or "All details".
Service menu:1. Press OK and å simultaneously for
approx. 4 s.2. Select required information with / .3. Confirm with OK; " " flashes.4. Confirm with OK; the value is reset.
Brief scan
In the brief scan, you can scan temper-atures, software versions and connectedcomponents, for example.
Brief scan for weather-compensated control units
Service menu:1. Press OK and å simultaneously for
approx. 4 s.2. "Diagnosis"3. "Brief scan".4. Press OK.
The display shows 9 lines with 6 fieldseach.
Diagnosis brief scan
2:1:
3:4:
Select with Ø
0001 F
000 0
000 A
000 0
001 2
000
Diagnosis and service scans
Diagnosis (cont.)
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For an explanation of the relevant values in the individual lines and fields, seethe following table:Line (briefscan)
Field
1 2 3 4 5 61: System schemes
01 to 10Software versionControl unit
Software versionProgramming unit
2: 0 0 Device version Device identificationZE-ID
3: 0 0 Number of KM BUSsubscribers
Software version, solarcontrol module SM1
4: Software versionBurner control unit
TypeBurner control unit
Burner control unit ver-sion
5: Internal details for calibration Softwareversion,exten-sion AM1
Softwareversion, ex-tensionEA1
6: 0 0 0 Switchingstate offlowswitch(only forcombiboilers)0: OFF1: Active
0 0
7: LONSubnet address/sys-tem number
LONNode address
0 0
8: LONSBVTconfigu-ration
LONSoftwareversioncommu-nicationcopro-cessor
LONNeuron chip softwareversion
Number of LON sub-scribers
Diagnosis and service scans
Diagnosis (cont.)
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Line (briefscan)
Field
1 2 3 4 5 69: Heating circuit A1/
HC1Heating circuit M2/HC2
Heating circuit M3/HC3
Remotecontrol0: With-out1: Vitotrol200A/200 RF2: Vitotrol300A/300 RForVitocom-fort
Softwareversion,remotecontrol
Remotecontrol0: With-out1: Vitotrol200A/200 RF2: Vitotrol300A/300 RForVitocom-fort
Softwareversion,remotecontrol
Remotecontrol0: With-out1: Vitotrol200A/200 RF2: Vitotrol300A/300 RForVitocom-fort
Softwareversion, re-mote con-trol
10:(only forKM BUScirculationpumps)
Heating circuitpump, heating cir-cuit A1/HC1
Heating circuitpump, heating cir-cuit M2/HC2
Heating circuit pump,heating circuit M3/HC3
Variablespeedpump0: With-out1: Wilo2: Grund-fos3: Ascoli
Softwareversion,variablespeedpump0: No var-iablespeedpump
Variablespeedpump0: With-out1: Wilo2: Grund-fos3: Ascoli
Softwareversion,variablespeedpump0: No var-iablespeedpump
Variablespeedpump0: With-out1: Wilo2: Grund-fos3: Ascoli
Softwareversion,variablespeedpump0: No varia-ble speedpump
11: 0 0 SoftwareversionMixer ex-tensionheatingcircuitM20: Nomixer ex-tension
0 SoftwareversionMixer ex-tensionheatingcircuitM30: Nomixer ex-tension
0
Diagnosis and service scans
Diagnosis (cont.)
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Brief scan for constant temperature control units
Service menu:1. Press OK and å simultaneously for
approx. 4 s.
"Ü" flashes on the display.2. Confirm with OK.3. Select the required scan with V/v.
For example, "A" for "Max. output"(see following table):
4. Confirm selected scan with OK.
For explanations of individual scans, see the following table:Brief scan Display
0 Systemscheme
Software versionControl unit
SoftwareversionProgram-ming unit
1 Adjusted outside temperature3 Set boiler water temperature4 Common demand temperature5 Set cylinder temperature6 Number of KM BUS sub-
scribersNumber of LON subscrib-ers
7 SNVT con-figuration0: Auto1: Tool
Software versionCommunication coproces-sor
Software versionLON module
8 Subnet address/systemnumber
Node address
9 Burner control unit type Device typeA Diverter
valve sta-tus1: Heating2: Centralposition3: DHWheating
Flow switchstatus0: OFF1: Active
Max. heating output in %
b Boiler coding card (hexadecimal)C Version
DeviceVersionBurner control unit
Diagnosis and service scans
Diagnosis (cont.)
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Brief scan Display
d Variablespeedpump1: Wilo2: Grundfos3: Ascoli
SoftwareversionVariablespeed pump0: No varia-ble speedpump
E1
SoftwareversionSolar con-trol mod-ule, typeSM1
Software versionBurner control unit
F1
Code 53setting
Internal details for calibration
Extension AM1F2
Softwareversion
Output A1configura-tion(value corre-sponds tocode 33 set-ting)
Output A1switchingstate0: OFF1: ON
Output A2configura-tion(value cor-responds tocode 34 set-ting)
Output A2switchingstate0: OFF1: ON
Extension EA1F3
Output 157configura-tion(value cor-respondsto setting ofcode 36 ingroup 1"General")
Output 157switchingstate0: OFF1: ON
Input DE1switchingstate0: Open1: Closed
Input DE2switchingstate0: Open1: Closed
Input DE3switchingstate0: Open1: Closed
F4
Softwareversion
External hook-up 0 - 10 VDisplay in %
Diagnosis and service scans
Diagnosis (cont.)
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Brief scan Display
Solar control module SM1F5
Stagnation time of the solar thermal system in h
F6
Night circulation, solar thermal system (number)
F7
Monitoring of differential temperature, solar thermal system
F8
Reheatingsuppres-sion0: Disabled1: Active
Output 22switchingstate0: OFF1: ON
OpenTherm extension (if installed)F9
Softwareversion
DHW heat-ing status
External hook-up 0 - 10 VDisplay in %
Checking outputs (actuator test)
Weather-compensated control unit
1. Press OK and å simultaneously forapprox. 4 s.
2. "Actuator test"
The following relay outputs can be controlled subject to system design:Display ExplanationAll actuators OFF All actuators are offBase load ON Burner operates at minimum output; internal pump startsFull load ON Burner operates at maximum output; internal pump startsOutput, internal ON Internal output sÖ (int. pump) active
Valve Heat-ing
Diverter valve set to heating mode
Valve Cen-tre
Diverter valve in central position (filling/draining)
Valve DHW Diverter valve set to DHW mode
Diagnosis and service scans
Diagnosis (cont.)
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Display ExplanationHtg circ pumpHC2
ON Heating circuit pump output active (extension to heatingcircuit with mixer)
Mixer HC2 Open "Mixer open" output active (extension to heating circuit withmixer)
Mixer HC2 Close "Mixer close" output active (extension to heating circuitwith mixer)
Htg circ pumpHC3
ON Heating circuit pump output active (extension to heatingcircuit with mixer)
Mixer HC3 Open "Mixer open" output active (extension to heating circuit withmixer)
Mixer HC3 Close "Mixer close" output active (extension to heating circuitwith mixer)
Outp. int. exten.H1
ON Output at internal extension active
AM1 output 1 ON Output A1 at extension AM1 activeAM1 output 2 ON Output A2 at extension AM1 activeEA1 output 1 ON Contact P - S at plug aBJ of extension EA1 closedSolar circuitpump
ON Solar circuit pump output sF on solar control module SM1active
Solar circ pmpmin
ON Solar circuit pump output on solar control module SM1switched to minimum speed
Solar circ pmpmax
ON Solar circuit pump output on solar control module SM1switched to maximum speed
SM1 output 22 ON Output sS on solar control module SM1 active
Constant temperature control unit
1. Press OK and å simultaneously forapprox. 4 s."Ü" flashes on the display.
2. Select " " with Ú and confirm withOK.
3. Select required actuator (output) withV/v (see following table):
4. Confirm selected actuator with OK.The display shows the number for theactivated actuator and "ON".
The following actuators (relay outputs) can be controlled subject to systemdesign:Display Explanation0 All actuators are off1 Burner operates at minimum output; internal pump starts2 Burner operates at maximum output; internal pump starts3 Internal output sÖ (int. pump) is active
Diagnosis and service scans
Checking outputs (actuator test) (cont.)
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Display Explanation4 Diverter valve set to heating mode5 Diverter valve in central position (filling/draining)6 Diverter valve set to DHW mode10 Internal extension output active15 Solar circuit pump output sF on solar control module SM1 active16 Solar circuit pump output on solar control module SM1 switched to min-
imum speed17 Solar circuit pump output on solar control module SM1 switched to
maximum speed18 Output sS on solar control module SM1 active19 Contact P - S at plug aBJ of extension EA1 closed20 Output A1 at extension AM1 active21 Output A2 at extension AM1 active
Diagnosis and service scans
Checking outputs (actuator test) (cont.)
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Weather-compensated control unit
In the event of a fault, red fault indicatorA flashes. " " flashes on the displayand "Fault" is shown.
R
bar
A
The fault code is displayed with OK. For an explanation of the fault code, seethe following pages.For some faults, the type of fault is alsodisplayed in plain text.
Acknowledging a fault
Follow the instructions on the display.
Note■ The fault message is transferred to the
standard menu.■ Any fault message facility, if connec-
ted, will be switched off.■ If an acknowledged fault is not rem-
edied, the fault message will be re-dis-played the following day and the faultmessage facility restarted.
Calling up acknowledged faults
Select "Fault" in the standard menu.The current faults will be displayed in alist.
Calling up fault codes from the faultmemory (fault history)
The 10 most recent faults (includingresolved ones) are saved and can bescanned.Faults are sorted by date.
1. Press OK and å simultaneouslyfor approx. 4 s.
2. "Fault history"
3. "Display?"
Deleting fault history
1. Press OK and å simultaneouslyfor approx. 4 s.
2. "Fault history"
3. "Delete?"
Troubleshooting
Fault display
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Constant temperature control unit
In the event of a fault, red fault indicatorA flashes. The two-digit fault code and(subject to the type of fault) " " or " "flash on the programming unit display.
R
bar
A
Other current faults can be displayedwith / . For an explanation of the faultcodes, see the following pages.
1 5 0
ã
Example: Fault code "50"
Acknowledge a fault
Press OK; the standard display is shownagain.
A fault message facility, if connected, willbe switched OFF.If an acknowledged fault is not remedied,the fault message will be re-displayedthe following day and the fault messagefacility restarted.
Calling up acknowledged faults
Press OK for approx. 4 s. The 10 most recent faults (includingresolved ones) are saved and can becalled up.
Calling up fault codes from the faultmemory (fault history)
The 10 most recent faults (includingthose remedied) are saved and can becalled up.Faults are sorted by date.
1. Press OK and å simultaneouslyfor approx. 4 s.
2. Select "ã" and activate fault historywith OK.
3. Select fault messages with / .
Deleting fault history
While the list is displayed, press OK until flashes. Confirm with OK.
Troubleshooting
Fault display (cont.)
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Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
10 X X Controls as ifthe outsidetemperaturewere 0 °C
Short circuit,outside tem-perature sen-sor
Check outside tem-perature sensor(see page 129)
18 X X Controls as ifthe outsidetemperaturewere 0 °C
Lead break,outside tem-perature sen-sor
Check outside tem-perature sensor(see page 129)
19 X X Controls as ifthe outsidetemperaturewere 0 °C
Communica-tion interrup-tion with wire-less outsidetemperaturesensor
Check wirelessconnection (placewireless outsidetemperature sen-sor close to thewireless base sta-tion).Log off outsidetemperature sen-sor then log onagain.
Wirelessbase sta-tion installa-tion andservice in-structions
Replace wirelessoutside tempera-ture sensor.
20 X X Regulates with-out flow tem-perature sen-sor (low lossheader)
Short circuit,flow tempera-ture sensor
Check low lossheader sensor (seepage 130)
Troubleshooting
Fault codes
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Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
28 X X Regulates with-out flow tem-perature sen-sor (low lossheader)
Lead break,flow tempera-ture sensor
Check low lossheader sensor (seepage 130)If no low loss head-er sensor is con-nected, set code52:0.
30 X X Burner blocked Short circuit,boiler watertemperaturesensor
Check the boilerwater temperaturesensor (seepage 130)
38 X X Burner blocked Lead break,boiler watertemperaturesensor
Check the boilerwater temperaturesensor (seepage 130)
40 X Mixer closes Short circuit,flow tempera-ture sensor,heating circuit2 (with mixer)
Check flow temper-ature sensor (seepage 138)
44 X Mixer closes Short circuit,flow tempera-ture sensor,heating circuit3 (with mixer)
Check flow temper-ature sensor (seepage 138)
48 X Mixer closes Lead break,flow tempera-ture sensor,heating circuit2 (with mixer)
Check flow temper-ature sensor (seepage 138)
4C X Mixer closes Lead break,flow tempera-ture sensor,heating circuit3 (with mixer)
Check flow temper-ature sensor (seepage 138)
Troubleshooting
Fault codes (cont.)
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Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
50 X X Onlytype B2HA:No DHW heat-ing by the boil-er
Short circuitin the cylindertemperaturesensor orcomfort sen-sor
Check cylindertemperature sen-sor (see page 130)or comfort sensor(see page 132)
51 X X No DHW heat-ing by the boil-er
Short circuit,outlet temper-ature sensor
Check sensor (seepage 132)
58 X X Onlytype B2HA:No DHW heat-ing by the boil-er
Lead break,cylinder tem-perature sen-sor or comfortsensor
Check cylindertemperature sen-sor (see page 130)or comfort sensor(see page 132)
59 X X No DHW heat-ing by the boil-er
Lead break,outlet temper-ature sensor
Check sensor (seepage 132)
90 X X Control mode Short circuit,temperaturesensor /
Check sensor /on solar controlmodule.
91 X X Control mode Short circuit,temperaturesensor aÖ
Check sensor aÖon solar controlmodule.
92 X X No solar DHWheating
Short circuit,collector tem-perature sen-sor
Check temperaturesensor & on thesolar control mod-ule or sensor onthe Vitosolic.
93 X X Control mode Short circuit,cylinder tem-perature sen-sor
Check temperaturesensor at connec-tion S3 on theVitosolic 100.
94 X X No solar DHWheating
Short circuit,cylinder tem-perature sen-sor
Check temperaturesensor % on solarcontrol module orsensor on theVitosolic.
Troubleshooting
Fault codes (cont.)
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Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
98 X X Control mode Lead break,temperaturesensor /
Check sensor /on solar controlmodule.
99 X X Control mode Lead break,temperaturesensor aÖ
Check sensor aÖon the solar controlmodule.
9A X X No solar DHWheating
Lead break,collector tem-perature sen-sor
Check temperaturesensor & on thesolar control mod-ule or sensor onthe Vitosolic.
9b X X Control mode Lead break,temperaturesensor
Check temperaturesensor at connec-tion S3 on theVitosolic 100.
9C X X No solar DHWheating
Lead break,cylinder tem-perature sen-sor
Check temperaturesensor % on solarcontrol module orsensor on theVitosolic.
9E X X Control mode No flow ratein collectorcircuit or flowrate too low,or tempera-ture limiterhas respon-ded
Check solar circuitpump and solar cir-cuit. Acknowledgefault message.
9F X X Control mode Solar controlmodule orVitosolic faul-ty
Replace solar con-trol module orVitosolic
A3 X Burner blocked Flue gas tem-perature sen-sor not posi-tioned cor-rectly.
Install flue gas tem-perature sensorcorrectly (seepage 134).
Troubleshooting
Fault codes (cont.)
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Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
A7 X Control modeas per deliv-ered condition
Programmingunit faulty
Replace program-ming unit
b0 X X Burner blocked Short circuit,flue gas tem-perature sen-sor
Check flue gastemperature sen-sor
b1 X X Control modeas per deliv-ered condition
Communica-tion fault, pro-grammingunit
Check connectionsand replace pro-gramming unit if re-quired
b5 X X Control modeas per deliv-ered condition
Internal fault Replace the controlunit
b7 X X Burner blocked Boiler codingcard faulty
Plug in boiler cod-ing card or replaceif faulty
b8 X X Burner blocked Lead break,flue gas tem-perature sen-sor
Check flue gastemperature sen-sor
bA X Mixer regulatesto 20 °C flowtemperature.
Communica-tion error, ex-tension kit forheating circuit 2(with mixer)
Check extensionkit connections andcode.
bb X Mixer regulatesto 20 °C flowtemperature.
Communica-tion error, ex-tension kit forheating circuit 3(with mixer)
Check extensionkit connections andcode.
Troubleshooting
Fault codes (cont.)
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Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
bC X Control modewithout remotecontrol
Communica-tion error, re-mote controlVitotrolheating circuit 1(without mix-er)
Check connec-tions, cable, codingaddress "A0" ingroup "Heatingcircuit" and re-mote control set-ting (seepage 156).For wireless re-mote controls:Check connec-tions, place remotecontrol unit close tothe boiler.
bd X Control modewithout remotecontrol
Communica-tion error, re-mote controlVitotrolheating circuit 2(with mixer)
Check connec-tions, cable, codingaddress "A0" ingroup "Heatingcircuit" and re-mote control set-ting (seepage 156).For wireless re-mote controls:Check connec-tions, place remotecontrol unit close tothe boiler.
Troubleshooting
Fault codes (cont.)
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Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
bE X Control modewithout remotecontrol
Communica-tion error, re-mote controlVitotrolheating circuit 3(with mixer)
Check connec-tions, cable, codingaddress "A0" ingroup "Heatingcircuit" and re-mote control set-ting (seepage 156).For wireless re-mote controls:Check connec-tions, place remotecontrol unit close tothe boiler.
bF X Control mode IncorrectLON commu-nication mod-ule
Replace LON com-munication module
C1 X X Control mode Communica-tion fault, ex-tension EA1
Check connec-tions
C2 X X Control mode Communica-tion error, so-lar controlmodule orVitosolic
Check solar controlmodule orVitosolic
C3 X X Control mode Communica-tion fault, ex-tension AM1
Check connec-tions
C4 X X Control mode Communica-tion fault,OpenThermextension
Check OpenThermextension
Troubleshooting
Fault codes (cont.)
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Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
C5 X X Control mode,max. pumpspeed
Communica-tion error, var-iable speedinternal pump
Check setting ofcoding address"30" in group "Boil-er" (weather-com-pensated controlunits) or group 2(constant tempera-ture control units)
C6 X Control mode,max. pumpspeed
Communica-tion error, ex-ternal varia-ble speedheating circuitpump,heating circuit 2(with mixer)
Check coding ad-dress setting "E5"in group "Heatingcircuit"
C7 X X Control mode,max. pumpspeed
Communica-tion error, ex-ternal varia-ble speedheating circuitpump,heating circuit 1(without mix-er)
Check coding ad-dress setting "E5"in group "Heatingcircuit"
C8 X Control mode,max. pumpspeed
Communica-tion error, ex-ternal varia-ble speedheating circuitpump,heating circuit 3(with mixer)
Check coding ad-dress setting "E5"in group "Heatingcircuit"
Troubleshooting
Fault codes (cont.)
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Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
Cd X X Control mode Communica-tion errorVitocom 100,type GSM(KM BUS)
Check connectionsfor Vitocom 100,type GSM and cod-ing address "95" ingroup "General"(weather-compen-sated control units)or group 1 (con-stant temperaturecontrol units)
CF X Control mode Communica-tion fault,LON commu-nication mod-ule
Replace LON com-munication module
d6 X X Control mode Input DE1 atextensionEA1 reports afault
Remove fault atappliance con-cerned
d7 X X Control mode Input DE2 atextensionEA1 reports afault
Remove fault atappliance con-cerned
d8 X X Control mode Input DE3fault at exten-sion EA1
Remove fault atappliance con-cerned
dA X Control modewithout roominfluence
Short circuit,room temper-ature sensor,heating circuit 1(without mix-er)
Check room tem-perature sensor,heating circuit 1
db X Control modewithout roominfluence
Short circuit,room temper-ature sensor,heating circuit 2(with mixer)
Check room tem-perature sensor,heating circuit 2
Troubleshooting
Fault codes (cont.)
5772
909
GB
121
Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
dC X Control modewithout roominfluence
Short circuit,room temper-ature sensor,heating circuit 3(with mixer)
Check room tem-perature sensor,heating circuit 3
dd X Control modewithout roominfluence
Lead break,room temper-ature sensor,heating circuit 1(without mix-er)
Check room tem-perature sensor,heating circuit 1and remote controlsettings (seepage 156)
dE X Control modewithout roominfluence
Lead break,room temper-ature sensor,heating circuit 2(with mixer)
Check room tem-perature sensor,heating circuit 2and remote controlsettings (seepage 156)
dF X Control modewithout roominfluence
Lead break,room temper-ature sensor,heating circuit 3(with mixer)
Check room tem-perature sensor,heating circuit 3and remote controlsettings (seepage 156)
E0 X Control mode Fault, exter-nal LON sub-scriber
Check connectionsand LON subscrib-ers
Troubleshooting
Fault codes (cont.)
5772
909
GB
Serv
ice
122
Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
E1 X X Burner in a faultstate
Ionisationcurrent toohigh duringcalibration
Check gap be-tween ionisationelectrode andburner gauze as-sembly (seepage 42).In open flue opera-tion, prevent highincidence of dust inthe combustionair.Press reset buttonR.
E3 X X Burner in a faultstate
Heat transfertoo low duringcalibration.Temperaturelimiter causedshutdown.
Ensure adequateheat transfer.Press reset buttonR.
E4 X X Burner blocked 24 V powersupply fault
Replace controlunit.
E5 X X Burner blocked Fault, flameamplifier
Replace controlunit.
Troubleshooting
Fault codes (cont.)
5772
909
GB
123
Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
E7 X X Burner in a faultstate
Ionisationcurrent toolow duringcalibration
Check ionisationelectrode:■ Distance to burn-
er gauze assem-bly (see page 42)
■ Contamination ofelectrode
■ Connecting leadand plug-in con-nections
Check flue system;remedy flue gas re-circulation if re-quired.Press reset buttonR.
E8 X X Burner in a faultstate
The ionisa-tion currentlies outsidethe permissi-ble range
Check gas supply(gas pressure andgas flow switch),gas train and con-necting lead.Check allocation ofgas type (seepage 35).
Check ionisationelectrode:■ Distance to burn-
er gauze assem-bly (see page 42)
■ Contamination ofelectrode
Press reset buttonR.
Troubleshooting
Fault codes (cont.)
5772
909
GB
Serv
ice
124
Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
EA X X Burner in a faultstate
Ionisationcurrent out-side permissi-ble range dur-ing calibration(deviationfrom previouslevel toogreat)
Check flue system;remedy flue gas re-circulation if re-quired.In open flue opera-tion, prevent highincidence of dust inthe combustionair.Press reset buttonR.Following severalunsuccessful resetattempts, replaceboiler coding cardand press resetbutton R.
Eb X X Burner in a faultstate
Repeatedflame lossduring cali-bration
Check gap be-tween ionisationelectrode andburner gauze as-sembly (seepage 42).Check allocation ofgas type (seepage 35).Check flue system;remedy flue gas re-circulation if re-quired.Press reset buttonR.
EC X X Burner in a faultstate
Parameterfault duringcalibration
Press reset buttonRorReplace boiler cod-ing card and pressreset button R.
Troubleshooting
Fault codes (cont.)
5772
909
GB
125
Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
Ed X X Burner in a faultstate
Internal fault Replace controlunit.
EE X X Burner in a faultstate
Flame signalis not presentor too weak atburner start.
Check gas supply(gas pressure andgas flow switch). Check gas train.Check ionisationelectrode and con-necting cable.
Check ignition:■ Connecting
leads to ignitionmodule and igni-tion electrode
■ Ignition elec-trode gap andcontamination(see page 42).
Check condensatedrain.Press reset buttonR.
Troubleshooting
Fault codes (cont.)
5772
909
GB
Serv
ice
126
Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
EF X X Burner in a faultstate
Flame is lostimmediatelyafter it hasformed (dur-ing the safetytime).
Check gas supply(gas pressure andgas flow switch).Check balancedflue system for fluegas recirculation.
Check ionisationelectrode (replaceif required):■ Distance to burn-
er gauze assem-bly (see page 42)
■ Contamination ofelectrode
Press reset buttonR.
F0 X X Burner blocked Internal fault Replace controlunit.
F1 X X Burner in a faultstate
Flue gas tem-perature limit-er has re-sponded.
Check heating sys-tem fill level. Ventthe system. Press reset buttonR after flue systemhas cooled down.
F2 X X Burner in a faultstate
Temperaturelimiter has re-sponded.
Check heating sys-tem fill level. Checkcirculation pump.Vent the system.Check temperaturelimiter and con-necting cables. Press reset buttonR.
Troubleshooting
Fault codes (cont.)
5772
909
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127
Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
F3 X X Burner in a faultstate
Flame signalis alreadypresent atburner start.
Check ionisationelectrode and con-necting cable. Press reset buttonR.
F8 X X Burner in a faultstate
Fuel valvecloses toolate.
Check gas train.Check both controlpaths.Press reset buttonR.
F9 X X Burner in a faultstate
Fan speedtoo low duringburner start
Check fan, fan con-necting cables andpower supply;check fan control.Press reset buttonR.
FA X X Burner in a faultstate
Fan not in idlestate
Check fan, fan con-necting cables andfan control.Press reset buttonR.
FC X X Burner in a faultstate
Gas train faul-ty, faulty mod-ulation valvecontrol or fluegas pathblocked
Check gas train.Check flue sys-tem.Press reset buttonR.
Fd X X Burner in a faultstate and faultmessage b7 isdisplayed
Boiler codingcard is miss-ing
Insert the boilercoding card.Press reset buttonR.Replace controlunit if fault per-sists.
Troubleshooting
Fault codes (cont.)
5772
909
GB
Serv
ice
128
Dis-playedfaultcode
Const. Weath.-comp.
System char-acteristics
Cause Measures
Fd X X Burner in a faultstate
Fault, burnercontrol unit
Check ignitionelectrodes andconnecting cables.Check whether astrong interference(EMC) field existsnear the appliance.
Press reset buttonR.Replace controlunit if fault per-sists.
FE X X Burner blockedor in a faultstate
Boiler codingcard or mainPCB faulty, orincorrect boil-er codingcard
Press reset buttonR. If the fault per-sists, check theboiler coding cardand replace boilercoding card or con-trol unit if necessa-ry.
FF X X Burner blockedor in a faultstate
Internal faultor reset but-ton Rblocked
Start the applianceagain. Replace thecontrol unit if theappliance will notrestart.
Troubleshooting
Fault codes (cont.)
5772
909
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129
Checking the outside temperature sensor
X3
100
10
-20 -10 0 10 20 30Temperature in °C
68
20
406080
200
Res
ista
nce
in k
Ω
Sensor type: NTC 10 kΩ
1. Pull plug "X3" from the control unit.
2. Test the resistance of the outsidetemperature sensor across terminals"X3.1" and "X3.2" on the disconnec-ted plug and compare it with thecurve.
3. Where actual values deviate severelyfrom the curve values, disconnect thewires at the sensor and repeat thetest on the sensor itself.
4. Depending on the result, replace thelead or the outside temperature sen-sor.
Troubleshooting
Repairs57
72 9
09 G
B
Serv
ice
130
Checking the boiler temperature sensor, cylinder temperaturesensor or low loss header flow temperature sensor
%
A
X3
Troubleshooting
Repairs (cont.)
5772
909
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131
10
1
10 30 50 70 90 110Temperature in °C
0.40.60.8
2
468
20
Res
ista
nce
in k
Ω
Sensor type: NTC 10 kΩ
1. ■ Boiler water temperature sensorPull the leads from boiler watertemperature sensor A and checkthe resistance.
■ Cylinder temperature sensorPull plug % from the cable har-ness at the control unit and checkthe resistance.
■ Low loss header flow tempera-ture sensorPull plug "X3" from the control unitand check the resistance acrossterminals "X3.4" and "X3.5".
2. Check the sensor resistance andcompare it with the curve.
3. Replace the sensor in the case ofsevere deviation.
DangerThe boiler water temperaturesensor is immersed in theheating water (risk of scald-ing).Drain the boiler on the heatingwater side before replacingthe sensor.
Troubleshooting
Repairs (cont.)
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Serv
ice
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Checking the outlet temperature sensor or comfort sensor(combi boilers only)
B
A
10
1
10 30 50 70 90 110Temperature in °C
0.40.60.8
2
468
20
Res
ista
nce
in k
Ω
Sensor type: NTC 10 kΩ
1. Disconnect the leads from outlet tem-perature sensor A or comfort sensorB.
2. Check the sensor resistance andcompare it with the curve.
3. Replace the sensor in the case ofsevere deviation.
NoteWater can leak when replacing theoutlet temperature sensor. Close thecold water shut-off valve. Drain theDHW line and the plate heatexchanger (DHW side).
Troubleshooting
Repairs (cont.)
5772
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133
Checking the plate heat exchanger
B
FG HK
EDC
A
F Heating returnG Cold waterH Heating flowK DHW
1. Shut off and drain the boiler on theheating water and DHW sides.
2. Release the side closures and pivotthe control unit forward.
3. Disconnect leads from comfort sen-sor A.
4. Remove the retaining clip and siphonB.
5. Remove thermal insulation C.
6. Undo screws D and remove plateheat exchanger E through thefront.
NoteDuring disassembly and onceremoved, small amounts of watermay escape from the plate heatexchanger.
7. Check the connections on the DHWside for scaling, and if required cleanor replace the plate heat exchanger.
8. Check the connections on the heat-ing water side for contamination, andif required clean or replace the plateheat exchanger.
9. Install in reverse order using newgaskets.
Troubleshooting
Repairs (cont.)
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ice
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10. DangerEscaping gas leads to a riskof explosion.Check all gas equipment fortightness.
Checking the flue gas temperature sensor
The flue gas temperature sensor locksout the boiler when the permissible fluegas temperature is exceeded. Reset theinterlock after the flue system has cooleddown by pressing reset button R.
A
10
1
10 30 50 70 90 110Temperature in °C
0.40.60.8
2
468
20
Res
ista
nce
in k
Ω
Sensor type: NTC 10 kΩ
1. Pull leads from flue gas temperaturesensor A.
2. Check the sensor resistance andcompare it with the curve.
3. Replace the sensor in the case ofsevere deviation.
Troubleshooting
Repairs (cont.)
5772
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135
Fault "A3" during commissioning
During commissioning, the control unitchecks whether the flue gas temperaturesensor is correctly positioned.If the flue gas temperature sensor is notpositioned correctly, commissioning iscancelled and fault message A3 is dis-played.
1. Check whether the flue gas temper-ature sensor is correctly inserted.See previous diagram.
2. If necessary, correct the position ofthe flue gas temperature sensor orreplace faulty flue gas temperaturesensor.
3. Press reset button R and repeat com-missioning.The check is repeated until it is com-pleted successfully.
Checking the temperature limiter
If the burner control unit cannot be resetafter a fault shutdown, although theboiler water temperature is belowapprox. 75 °C, check the following:
A
1. Pull the leads from temperature lim-iter A.
2. Check the continuity of the tempera-ture limiter with a multimeter.
3. Remove the faulty temperature lim-iter.
4. Coat the replacement temperaturelimiter with heat conducting pasteand install it.
5. After commissioning, press reset but-ton R on the control unit.
Troubleshooting
Repairs (cont.)
5772
909
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Serv
ice
136
Checking the fuse
F1A
1. Switch off the power.
2. Release the side closures and pivotthe control unit down.
3. Remove cover A.
4. Check fuse F1 (see connection andwiring diagram).
Extension kit for heating circuit with mixer
Checking the setting of rotary selec-tor S1
The rotary selector on the PCB of theextension kit defines the assignment tothe relevant heating circuit.
Heating circuit Rotary se-lector S1 set-ting
Heating circuit with mix-er M2(heating circuit 2)
2 2 3 45
6
109 87
Heating circuit with mix-er M3(heating circuit 3)
4 42 3
56
109 87
Troubleshooting
Repairs (cont.)
5772
909
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137
Checking the rotational direction ofthe mixer motor
After being switched on, the boiler imple-ments a self-test. During this, the mixeris opened and closed again.
NoteThe mixer motor can also be set inmotion via the actuator test (see chapter"Checking outputs").
Note the rotational direction of the mixermotor during its self-test.Then set the mixer manually to "Open"again.
NoteThe flow temperature sensor must nowcapture a higher temperature. If the tem-perature drops, either the motor is turn-ing in the wrong direction or the mixerinsert is incorrectly fitted.
Mixer installation instructions
Changing the rotational direction of the mixer motor (if required)
gS
BU|
~
1. Remove the upper casing cover ofthe extension kit.
DangerAn electric shock can be life-threatening.Before opening the boiler, dis-connect from the mains volt-age, for example at the fuse orthe mains isolator.
2. At plug gS, swap the cores at termi-nals "|" and "~".
3. Refit the casing cover.
Troubleshooting
Repairs (cont.)
5772
909
GB
Serv
ice
138
Checking flow temperature sensor
Pressure drop curve
10
1
10 30 50 70 90 110Temperature in °C
0.40.60.8
2
468
20
Res
ista
nce
in k
Ω
Sensor type: NTC 10 kΩ
1. Remove plug ? (flow temperaturesensor).
2. Check the sensor resistance andcompare it with the curve.Replace the sensor in the case ofsevere deviation.
Checking the Vitotronic 200-H (accessory)
The Vitotronic 200-H is connected to thecontrol unit via the LON cable. To test theconnection, carry out a subscriber checkat the boiler control unit (see page 57).
Troubleshooting
Repairs (cont.)
5772
909
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139
48°C
s A
Heating mode
The selected set boiler water tempera-ture will be maintained when a demandis being raised by the room thermostatand the heating program is set to DHWand central heating "G". The boiler water temperature will bemaintained at the default frost protectiontemperature when there is no demand.
The electronic temperature limiter insidethe burner control unit limits the boilerwater temperature.Flow temperature setting range: 20 to74 °C.
DHW heating with gas condensing combi boiler
If the flow switch detects that DHW isbeing drawn off (> 3 l/min), the burner,circulation pump and 3-way valve arestarted or changed over. The burnermodulates to reach the DHW outlet tem-perature and is limited on the boiler sideby the temperature limiter.
DHW heating with gas condensing boiler
The burner, the circulation pump and the3-way valve are started or changed overif the cylinder temperature lies 2.5 Kbelow the set cylinder temperature.
Function description
Constant temperature control unit57
72 9
09 G
B
Serv
ice
140
In the delivered condition, the set boilerwater temperature is 20 K above the setDHW temperature (adjustable via codingaddress "60" in group "DHW" (weather-compensated control units) or group 3(constant temperature control units).The burner will be switched off and thecirculation pump run-on time will begin,if the actual cylinder temperatureexceeds the set cylinder temperature by2.5 K.
Weather-compensated control unit
48 °CBoiler temperature
HC1
14°C 21°C
Heating mode
The control unit determines a set boilerwater temperature subject to outsidetemperature or room temperature (if aroom temperature-dependent remotecontrol is connected) and to the slope/level of the heating curve. The determined set boiler water temper-ature is transferred to the burner controlunit. From the set and actual boiler watertemperatures, the burner control unit cal-culates the modulation level and regu-lates the burner accordingly.
The electronic temperature limiter insidethe burner control unit limits the boilerwater temperature.
Function description
Constant temperature control unit (cont.)
5772
909
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141
DHW heating with gas condensing combi boiler
If the flow switch detects that DHW isbeing drawn off (> 3 l/min), the burner,circulation pump and 3-way valve arestarted or changed over. The burnermodulates to reach the DHW outlet tem-perature and is limited on the boiler sideby the temperature limiter.
DHW heating with gas condensing boiler
The burner, the circulation pump and the3-way valve are started or changed overif the cylinder temperature lies 2.5 Kbelow the set cylinder temperature.
In the delivered condition, the set boilerwater temperature is 20 K above the setDHW temperature (adjustable via codingaddress "60" in group "DHW" (weather-compensated control units) or group 3(constant temperature control units).The burner will be switched off and thecirculation pump run-on time will begin,if the actual cylinder temperatureexceeds the set cylinder temperature by2.5 K.
Boosting DHW heating
This function is activated by specifying asecond set DHW temperature via codingaddress 58 in group "DHW" and activat-ing the fourth DHW phase for DHW heat-ing.
Heating is boosted during the periodsselected in this time phase.
Function description
Weather-compensated control unit (cont.)
5772
909
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142
Internal extension H1
The internal extension is integrated intothe control unit casing. The followingalternative functions can be connectedto relay output sK. The function isassigned via coding address "53" ingroup "General":■ Central fault message (code "53:0")■ DHW circulation pump (code "53:1")
(only for weather-compensated oper-ation)
■ Heating circuit pump for heating circuitwithout mixer (code "53:2")
■ Circulation pump for cylinder heating(code "53:3")
An external gas isolation valve can beconnected to connection gD.
Function description
Internal extensions (accessories)
5772
909
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143
Internal extension H2
The internal extension is integrated intothe control unit casing. The followingalternative functions can be connectedto relay output sK. The function isassigned via coding address "53" ingroup "General":■ Central fault message (code "53:0")■ DHW circulation pump (code "53:1")
(only for weather-compensated oper-ation)
■ Heating circuit pump for heating circuitwithout mixer (code "53:2")
■ Circulation pump for cylinder heating(code 53:3)
An extractor fan can be switched off viaconnection aBJ when the burner starts.
Function description
Internal extensions (accessories) (cont.)
5772
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ice
144
Extension AM1
A1 Circulation pumpA2 Circulation pumpfÖ Power supply
fÖ A Power supply for additionalaccessories
aVG KM BUS
Function description
External extensions (accessories)
5772
909
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145
Functions
One of the following circulation pumpscan be connected to each of the connec-tions A1 and A2:■ Heating circuit pump for the heating
circuit without mixer■ Circulation pump for cylinder heating■ DHW circulation pump
Select the output functions by means ofthe codes on the boiler control unit.
Function assignmentFunction Code ("General" group) Output A1 Output A2DHW circulation pump sK 33:0 34:0 (delivered condi-
tion)Heating circuit pump sÖ 33:1 (delivered condi-
tion)34:1
Circulation pump for cylinderheating sA
33:2 34:2
Function description
External extensions (accessories) (cont.)
5772
909
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Serv
ice
146
Extension EA1
A1 PCBF1 Fuse/MCBDE1 Digital input 1DE2 Digital input 2DE3 Digital input 30 – 10 V 0 – 10 V inputfÖ Power supply
fÖ A Power supply for additionalaccessories
aBJ Central fault message/feedpump/DHW circulation pump(potential-free)
aVG KM BUS
Function description
External extensions (accessories) (cont.)
5772
909
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147
Digital data inputs DE1 to DE3
The following functions can be connec-ted alternatively:■ External operating program change-
over for each heating circuit■ External blocking■ External blocking with fault message
input■ External demand with minimum boiler
water temperature■ Fault message input■ Brief operation of the DHW circulation
pump
External contacts must be floating.When connecting external contacts,observe the requirements of safety cat-egory II, i.e. 8.0 mm air and creep pathor 2.0 mm insulation thickness to 'live'parts.
Input function assignment
Select the input functions by means ofcodes in the "General" group at theboiler control unit:■ DE1: Coding address 3A■ DE2: Coding address 3b■ DE3: Coding address 3C
Assigning the operating programchangeover function to the heatingcircuits
Assign the operating program change-over function for the relevant heating cir-cuit via coding address d8 in group"Heating circuit" at the boiler controlunit:■ Changeover via input DE1: Code d8:1■ Changeover via input DE2: Code d8:2■ Changeover via input DE3: Code d8:3
The effect of the operating programchangeover is selected via codingaddress d5 in the "Heating circuit"group. The duration of the changeover is set viacoding address F2 in the "Heating cir-cuit" group.
Effect of the external blocking func-tion on the pumps
The effect on the internal circulationpump is selected in coding address 3Ein the "General" group.The effect on the respective heating cir-cuit pump is selected in coding addressd6 in the "Heating circuit" group.The effect on a circulation pump for cyl-inder heating is selected in codingaddress 5E in the "DHW" group.
Effect of the external demand func-tion on the pumps
The effect on the internal circulationpump is selected in coding address 3F inthe "General" group.The effect on the respective heating cir-cuit pump is selected in coding addressd7 in the "Heating circuit" group.The effect on a circulation pump for cyl-inder heating is selected in codingaddress 5F in the "DHW" group.
DHW circulation pump runtime forbrief operation
The DHW circulation pump is started byclosing the contact at DE1, DE2 or DE3by means of a pushbutton. The runtimeis adjusted via coding address "3d" in the"General" group.
Function description
External extensions (accessories) (cont.)
5772
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Analogue input 0 – 10 V
The 0 – 10 V hook-up provides an addi-tional set boiler water temperature:0 – 1 V is taken as "no default for set
boiler water temperature".1 V ≙ Set value 10 °C10 V ≙ Set value 100 °CEnsure DC separation between the earthconductor and the negative pole of theon-site voltage source.
Output aBJ
The following functions can be connec-ted to output aBJ:■ Feed pump to substation
or■ DHW circulation pump
or■ Fault message facility
Function assignment
Select the function of output aBJ via cod-ing address "36" in the "General" groupat the boiler control unit.
Control functions
External heating program changeover
The "External heating program change-over" function is connected via extensionEA1. There are 3 inputs available atextension EA1 (DE1 to DE3).
The function is selected via the followingcoding addresses in the "General"group:
Heating program - changeover CodeInput DE1 3A:1Input DE2 3b:1Input DE3 3C:1
Assign the operating program change-over function for the relevant heating cir-cuit via coding address "d8" in group"Heating circuit" at the boiler controlunit:
Heating program - changeover CodeChangeover via input DE1 d8:1Changeover via input DE2 d8:2Changeover via input DE3 d8:3
Function description
External extensions (accessories) (cont.)
5772
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149
You can select which direction the heat-ing program changeover takes in codingaddress "d5" in the "Heating circuit"group:
Heating program - changeover CodeChangeover towards "Permanently reduced" or "Permanentstandby" mode (subject to the selected set value)
d5:0
Changeover towards "Constant heating mode" d5:1
The duration of the heating programchangeover is set via coding address"F2" in the "Heating circuit" group:
Heating program - changeover CodeNo operating program changeover F2:0Duration of the operating program changeover 1 to 12 hours F2:1 to
F2:12
The operating program changeoverstays enabled for as long as the contactremains closed, but at least as long asthe duration selected in coding address"F2".
External blocking
The "External blocking" and "Externalblocking and fault message input" func-tions are connected via extension EA1.There are 3 inputs available at extensionEA1 (DE1 to DE3).
The function is selected via the followingcoding addresses in the "General"group:
External blocking CodeInput DE1 3A:3Input DE2 3b:3Input DE3 3C:3
Function description
Control functions (cont.)
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External blocking and fault message input CodeInput DE1 3A:4Input DE2 3b:4Input DE3 3C:4
The effect on the internal circulationpump is selected in coding address"3E" in group "General".
The effect on the relevant heating circuitpump is selected in coding address"d6" in group "Heating circuit".
External demand
The "External demand" function is con-nected via extension EA1. There are 3inputs available at extension EA1 (DE1to DE3).
The function is selected via the followingcoding addresses in the "General"group:
External demand CodeInput DE1 3A:2Input DE2 3b:2Input DE3 3C:2
The effect on the internal circulationpump is selected in coding address"3F" in group "General".The effect on the relevant heating circuitpump is selected in coding address"d7" in group "Heating circuit".
The minimum set boiler water tempera-ture in case of external demand is selec-ted in coding address "9b" in group"General".
Venting program
During the venting program, the circula-tion pump will be alternately switched onand off for 30 s at a time over a period of20 min.For a certain period, the diverter valve isalternately set towards heating andDHW heating. The burner is switched offduring the venting program.
Activate venting program: See "Ventingthe heating system".
Function description
Control functions (cont.)
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Fill program
In the delivered condition, the divertervalve is set to its central position, ena-bling the system to be filled completely.After the control unit has been switchedon, the diverter valve no longer goes intoits central position.Afterwards, the diverter valve can bemoved via the fill function into the centralposition (see "Filling the heating sys-tem"). In this position, the control unit canbe switched off, and the system can befilled completely.
Filling with the control unit switchedon
If the system is to be filled with the controlunit switched on, the diverter valve ismoved in the fill program to its centralposition and the pump starts.When the function is enabled, the burnershuts down. The program is automati-cally disabled after 20 min.
Screed drying
When activating screed drying, observethe information provided by the screedmanufacturer.When the screed drying function is acti-vated, the heating circuit pump in theheating circuit with mixer is switched onand the flow temperature is held inaccordance with the selected profile. Oncompletion (30 days), the heating circuitwith mixer is regulated automatically viathe set parameters.Observe EN 1264. The report to be pro-vided by the heating contractor mustcontain the following heat-up details:
■ Heat-up data with respective flow tem-peratures
■ Max. flow temperature achieved■ Operating state and outside tempera-
ture during handoverThe various temperature profiles can beset via coding address "F1" in the "Heat-ing circuit" group.The function continues after power fail-ure or after the control unit has beenswitched off. "Heating and DHW" is star-ted when screed drying is finished or ifcode "F1:0" is set manually.
Temperature profile 1: (EN 1264-4) code "F1:1"
Flow
tem
pera
ture
°C
1 5 10 15 20 25 30Days
5040302010
Function description
Control functions (cont.)
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Temperature profile 2: (ZV parquet and flooring technology) code "F1:2"
Flow
tem
pera
ture
°C
Days
5040302010
1 5 10 15 20 25 30
Temperature profile 3: Code "F1:3"
Flow
tem
pera
ture
°C
Days
5040302010
1 5 10 15 20 25 30
Temperature profile 4: Code "F1:4"
Flow
tem
pera
ture
°C
Days
5040302010
1 5 10 15 20 25 30
Temperature profile 5: Code "F1:5"
Flow
tem
pera
ture
°C
1 5 10 15 20 25 30Days
5040302010
Function description
Control functions (cont.)
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Temperature profile 6: Code "F1:6"
Flow
tem
pera
ture
°C
1 5 10 15 20 25 30Days
5040302010
60
Temperature profile 7: Code "F1:15"
Flow
tem
pera
ture
°C
1 5 10 15 20 25 30Days
5040302010
Raising the reduced room temperature
During operation with reduced roomtemperature, the reduced set room tem-perature can be automatically raisedsubject to the outside temperature. Thetemperature is raised in accordance withthe selected heating curve, but no higherthan the set standard room tempera-ture.
The outside temperature limits for thestart and end of temperature raising canbe set in coding addresses "F8" and"F9" in the "Heating circuit" group.
Function description
Control functions (cont.)
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Example using the settings in the delivered condition
A
B
-20Outside temp. in °C
Boile
r wat
er o
rflo
w te
mpe
ratu
re in
°C 80
70
60
50
40
30
0 -5 -10 -15510
Set room temperature in °C
3530
2520
1510
50
90
A Heating curve for operation withstandard room temperature
B Heating curve for operation withreduced room temperature
Reducing the heat-up time
During the transition from operation withreduced room temperature to operationwith standard room temperature, theboiler water or flow temperature will beraised in accordance with the selectedheating curve. The boiler water or flowtemperature can be automaticallyincreased.
The value and duration of the additionalincrease in the set boiler water or flowtemperature can be set in codingaddresses "FA" and "Fb" in the "Heatingcircuit" group.
Function description
Control functions (cont.)
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Example using the settings in the delivered condition
10
0
20
3030
40
50
60
600 700 800 900
Set b
oile
r wat
er o
r flo
wte
mpe
ratu
re in
°C
Time in h
A
B
C
D
A Start of operation with standardroom temperature
B Set boiler water or flow temperaturein accordance with the selectedheating curve
C Set boiler water or flow temperaturein accordance with coding address"FA":50 °C + 20 % = 60 °C
D Duration of operation with raised setboiler water or flow temperature inaccordance with coding address"Fb":60 min
Function description
Control functions (cont.)
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The heating circuit allocation must beconfigured when commissioning theVitotrol.
Heating circuit Vitotrol configuration200A/200 RF 300A/300 RF
The remote control affects the heating circuit with-out mixer A1
H 1 HC 1
The remote control affects the heating circuit withmixer M2
H 2 HC 2
The remote control affects the heating circuit withmixer M3
H 3 HC 3
NoteOne heating circuit can be assigned tothe Vitotrol 200A/200 RF.Up to three heating circuits can beassigned to the Vitotrol 300A/300 RF.Up to 2 remote controls may be connec-ted to the control unit.If the heating circuit allocation is latercancelled, reset coding address A0 forthis heating circuit to 0 (fault messagebC, bd, bE).
Electronic combustion control unit
The electronic combustion controller uti-lises the physical correlation betweenthe level of the ionisation current and theair ratio λ. The maximum ionisation cur-rent is achieved at an air ratio of 1 for allgas qualities.The ionisation signal is evaluated by thecombustion controller and the air ratio isadjusted to a value between λ=1.24 and1.44. This range provides for an optimumcombustion quality. Thereafter, the elec-tronic gas valve regulates the requiredgas volume subject to the prevailing gasquality.
To check the combustion quality, theCO2 content or the O2 content of the fluegas is measured. The prevailing air ratiois determined with the measured values.The relationship between the CO2 or O2
content and air ratio λ is illustrated in thefollowing table.
Function description
Allocating heating circuits to the remote control
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Air ratio λ– CO2/O2 contentAir ratio λ O2 content
(%)CO2 content(%) for natu-
ral gas E
CO2 content(%) for natu-
ral gas LL
CO2 content(%) for LPG P
1.20 3.8 9.6 9.2 11.31.24 4.4 9.2 9.1 10.91.27 4.9 9.0 8.9 10.61.30 5.3 8.7 8.6 10.31.34 5.7 8.5 8.4 10.01.37 6.1 8.3 8.2 9.81.40 6.5 8.1 8.0 9.61.44 6.9 7.8 7.7 9.31.48 7.3 7.6 7.5 9.0
For optimum combustion control, thesystem regularly carries out an auto-matic self-calibration; also after a powerfailure (shutdown). For this, the combus-tion is briefly regulated to max. ionisationcurrent (corresponding to air ratio λ=1).Automatic calibration is carried outshortly after the burner start and lastsapprox. 5 s. During calibration, higherthan normal CO emissions may occurbriefly.
Function description
Electronic combustion control unit (cont.)
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A1 Main PCBX... Electrical interface§ Boiler water temperature sen-
sor
$ Only type B2KA:Outlet temperature sensor
aA Ionisation electrodeaG Flue gas temperature sensor
Designs
Connection and wiring diagram – Internal connections
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dÖ Stepper motor for diverter valvefJ Temperature limitergF Ignition unita-Ö Fan motor
a-Ö A Fan motor controlaVL Only type B2KA:
Flow switcha:Ö Modulation coil
Designs
Connection and wiring diagram – Internal… (cont.)
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A1 Main PCBA2 Power supply unitA3 Optolink
A4 Burner control unitA5 Programming unitA6 Coding card
Designs
Connection and wiring diagram – External connections
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A7 Connection adaptorA8 LON communication module
(Vitotronic 200)A9 Internal extension H1 or H2
(accessories)S1 ON/OFF switchS2 Reset buttonX... Electrical interface! Outside temperature sensor? Flow temperature sensor, low
loss header% Cylinder temperature sensor
(type B2HA)orComfort sensor (type B2KA)(plug on the cable harness)
sÖ Internal circulation pumpdG Gas solenoid valvefÖ Power supplylH Power supply for accessories
and Vitotrol 100a-Ö Fan motora-Ö A Fan motor controlaYA Gas pressure switchaVG KM BUS
Designs
Connection and wiring diagram – External… (cont.)
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ice
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The following information is required:■ Serial no. (see type plate A)■ Assembly (from this parts list)■ Position number of the individual part
within the assembly (from this partslist)
Standard parts are available from yourlocal dealer.
Parts lists
Ordering individual parts
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B
D
F E
C
A
0003
A Type plateB Casing assembly
C Heat cell assemblywith burner
D Control unit assembly
Parts lists
Overview of the assemblies57
72 9
09 G
B
Serv
ice
164
E Hydraulic assemblywith Aqua-plate
F Miscellaneous assembly
Casing
0001 Control unit support0002 Front panel0003 Viessmann logo
0004 Fixing clip (2 pce)0005 Safety guard0006 Diaphragm grommet DN 60
Parts lists
Overview of the assemblies (cont.)
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00030004
0004
0003 0002
0006
0001
0005
Heat cell
0001 Gasket DN 600002 Boiler flue connection 60/100
0003 Boiler flue connection plug0004 Flue gasket
Parts lists
Casing (cont.)
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0005 Flue gas temperature sensor0006 Heat exchanger0007 Condensate hose0008 O-ring 35.4 x 3.6 (5 pce)0009 Locking clip, condensate hose0010 Siphon0011 Condensate hose0012 Gas supply pipe retaining clip
0013 Cheese head screw M 6 x 16(5 pce)
0014 Gas supply pipe0015 Gas pipe gasket0016 Diaphragm grommet Ø 54/180017 Thermal insulation block0018 Heat exchanger mounting (set)0019 Matrix cylinder burner
Parts lists
Heat cell (cont.)
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0015
0017
00080009
00010003
0015
0019
0016
0014
0013 0012
0009
0010 0011
0008
0010
0007
0006
0017
0018
0004
0003
0005
0002
0001
Parts lists
Heat cell (cont.)
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0001 Burner gasket (wearing part)0002 Thermal insulation ring0003 Cylinder burner gauze assembly0004 Burner gauze assembly gasket0005 Ignition electrode (wearing part)0006 Ionisation electrode (wearing
part)0007 Burner door flange gasket (wear-
ing part)0008 Radial fan0009 Gas train0010 Burner door0011 Ignition unit
0012 Ionisation electrode gasket(5 pce)
0013 Ignition electrode gasket (5 pce)0014 Blade terminal0015 Mixture restrictor0016 Gas nozzle
■ 19 kW: 02 yellow■ 26 kW: 04 grey■ 35 kW: 06 black
0017 Venturi extension0018 Mounting plate, thermal insula-
tion ring (2 pce)0019 Gasket DN 65
Parts lists
Burner
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0019
00180004
0010
00010004000700120013
0007
0012
001300130005
0006
00120011
0014
0018
000800160009
00070017
0019
0015 0004
0003
0018
0002 0001
Hydraulics type B2HA
0001 Expansion vessel0002 Expansion vessel support
0003 Connection line, expansion ves-sel
Parts lists
Burner (cont.)
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0004 Clip Ø 8 (5 pce)0005 Thermal circuit breaker0006 Gasket set A 10 x 15 x 1.50007 Temperature sensor0008 Air vent valve G 3/80009 Heat exchanger connection pipe0010 Drain hose 10 x 1.5 x 15000011 O-ring 20.6 x 2.6 (set)0012 Diaphragm grommet0013 Plug-in connector retainer (set)0014 Pressure gauge0015 Heating water return connection
elbow
0016 Hose clip DN 250017 Heating water return connection
pipe0018 Heating water return connection
elbow0019 Quick-action air vent valve G 3/80020 Locking pin0021 Diaphragm grommet0022 Plug-in connector gasket (set)0023 Round sealing ring 8 x 2 (5 pce)0024 Clip Ø 10 (5 pce)0025 Aqua-plate
Parts lists
Hydraulics type B2HA (cont.)
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00080022
0024
0020
001100160020
000400060023
00110016
0006
0023
0004
0003
0006
0004
0007
0011
00080005
0022
0013
0009
0012
0024
0014 0025
0021
0011
0018
0019
0016
0017
0016
00150011
0010
0001
0002
00110016
00070005
00110004
Parts lists
Hydraulics type B2HA (cont.)
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ice
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Aqua-plate type B2HA
0001 Circulation pump motor0002 Linear stepper motor0003 Return unit0004 Adaptor for stepper motor0005 Screw 50 x 14 (5 pce)0006 Heating water flow connection
pipe
0007 DHW connection pipe0008 Heating water return connection
pipe0009 Locking pin Ø 18 (5 pce)
00040003
0009
00070006
0008
0005
0001
0004
0002
Hydraulics type B2KA
0001 Expansion vessel0002 Expansion vessel support0003 Connection line, expansion ves-
sel0004 Clip Ø 8 (5 pce)
0005 Thermal circuit breaker0006 Gasket set A 10 x 15 x 1.50007 Temperature sensor0008 Air vent valve G 3/80009 Heat exchanger connection pipe
Parts lists
Hydraulics type B2HA (cont.)
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0010 Drain hose 10 x 1.5 x 15000011 O-ring 20.6 x 2.6 (set)0012 Diaphragm grommet0013 Plug-in connector retainer (set)0014 Pressure gauge0015 Heating water return connection
elbow0016 Hose clip DN 250017 Heating water return connection
pipe
0018 Heating water return connectionelbow
0019 Quick-action air vent valve G 3/80020 Locking pin0021 Diaphragm grommet0022 Plug-in connector gasket (set)0023 Round sealing ring 8 x 2 (5 pce)0024 Clip Ø 10 (5 pce)0025 Aqua-plate
Parts lists
Hydraulics type B2KA (cont.)
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ice
174
0020
0025
00080022
0024
001100160020
000400060023
00110016
0006
0023
0004
0003
0006
0004
0007
0011
00080005
0022
0013
0009
0012
0024
0014
0021
0011
0018
0019
0016
0017
0016
00150011
0010
0001
0002
00110016
00070005
00110004
Parts lists
Hydraulics type B2KA (cont.)
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Aqua-plate type B2KA
0001 Circulation pump motor0002 Linear stepper motor0003 Return unit0004 Adaptor for stepper motor0005 Screw 50 x 14 (5 pce)0007 Flow switch0008 Water volume controller0009 Temperature sensor0010 Plate heat exchanger gasket
(set)0012 Plate heat exchanger0013 Temperature sensor NTC0014 Thermal insulation, plate heat ex-
changer
0015 Flow switch connection assem-bly
0016 Locking pin Ø 18 (5 pce)0017 Heating water flow connection
pipe0018 DHW connection pipe0019 Heating water return connection
pipe0020 Plate heat exchanger connection
elbow0021 Clip Ø 8 (5 pce)0022 Non-return valve DN 15
00080007
0004
0022
00100012
0021
00180017
0016
0020
0003
0015
0005
0008000700190004
00020001
0009
002100100013
0014
Parts lists
Hydraulics type B2KA (cont.)
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ice
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0001 Control unit0002 Control unit casing back panel0003 Coding card0004 Fuse 6.3 A (slow) (10 pce)0005 Fuse holder0006 Programming unit for constant
temperature mode0007 Programming unit for weather-
compensated mode0008 LON module0009 PCB adaptor0010 Cable harness X8/X9/ionisation0011 Cable harness 100/35/54/PE
0012 Power cable, stepper motor0013 Mating plug (set)0014 Cable fixing0015 Locking bolts, left and right0017 Wireless outside temperature
sensor0018 Outside temperature sensor
(hardwired)0019 KM BUS connecting cable 1450020 Internal extension H10021 Internal extension H20022 Programming unit for room tem-
perature-dependent mode
Parts lists
Control unit
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0009
0006
0002
002000150005 0009
001900110010
0021
0003
0008
0018
0017
0014
0004
0005
0015
0015
0001
0007
0012
0022
0013
Miscellaneous
0001 Spray paint, Vitowhite0002 Touch-up paint stick, Vitowhite0003 Special grease0004 Installation and service instruc-
tions
0005 Operating instructions for con-stant temperature mode
0006 Operating instructions for weath-er-compensated mode
Parts lists
Control unit (cont.)
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ice
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0004
0005
0006
0002
0003
0001
Parts lists
Miscellaneous (cont.)
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Settings and actual values Set value Commis-sioning
Mainte-nance/Service
Date Signature Static pressure mbar
kPa≤ 57.5≤ 5.75
Supply pressure (flow pres-sure)
= for natural gas E mbarkPa
17.4-251.74-2.5
= for natural gas LL mbarkPa
17.4-251.74-2.5
= for LPG mbarkPa
42.5-57.54.25-5.75
Tick gas type Carbon dioxide contentCO2
For natural gas
■ At lower heating output % by vol. 7.5-9.5 ■ At upper heating output % by vol. 7.5-9.5 For LPG ■ At lower heating output % by vol. 8.8-11.1 ■ At upper heating output % by vol. 8.8-11.1 Oxygen content O2 ■ At lower heating output % by vol. 4.0-7.6 ■ At upper heating output % by vol. 4.0-7.6 Carbon monoxide contentCO
■ At lower heating output ppm < 1000 ■ At upper heating output ppm < 1000
Commissioning/service reports
Commissioning/service reports57
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ice
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Rated voltage 230 VRated frequency 50 HzRated current 6 ASafety category IIP rating IP X 4 D to
EN 60529Permissible ambient temperature■ During operation 0 to +40 °C■ During storage and
transport –20 to +65 °C
Electronic tempera-ture limiter setting 82 °CTemperature limitersetting 100 °C (fixed)Backup fuse (powersupply) max. 16 A
System boiler (type B2HA)Rated heating output rangeat TV/TR 50/30 °C kW 3.2 - 19
(4.8 - 19)*25.2 - 26
(8.8 - 26)*25.2 - 30
(8.8 - 30)*25.2 - 35
(8.8 - 35)*2
at TV/TR 80/60 °C kW 2.9 - 17.5(4.3 -
17.5)*2
4.7 - 24.1(8.0 -
24.1)*2
4.7 - 27.8(8.0 -
27.8)*2
4.7 - 32.2(8.0 - 32.2)*2
for DHW heating kW 2.9 - 17.5(4.3 -
17.5)*2
4.7 - 24.1(8.0 -
24.1)*2
4.7 - 27.8(8.0 -
27.8)*2
4.7 - 32.2(8.0 - 32.2)*2
Rated heat input range kW 3.1 - 17.9
(4.5 -17.9)*2
4.9 - 24.7(8.3 -
24.7)*2
4.9 - 28.5(8.3 -
28.5)*2
4.9 - 33.0(8.3 - 33.0)*2
Power consumption In the delivered con-dition
W 53 68 76 89
Maximum W 65 103 106 119Connection values relative to the max. load Natural gas E m3/h 1.89 2.61 3.02 3.49LPG P kg/h 1.40 1.93 2.23 2.58Product ID _-0085CN0050
*2 Only when operating with LPG.
Specification
Specification
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Combi boiler (type B2KA)Rated heating outputrange
at TV/TR 50/30 °C kW 5.2 - 26(8.8 - 26)*2
5.2 - 30(8.8 - 30)*2
5.2 - 35(8.8 - 35)*2
at TV/TR 80/60 °C kW 4.7 - 24.1(8.0 - 24.1)*2
4.7 - 27.8(8.0 - 27.8)*2
4.7 - 32.2(8.0 - 32.2)*2
for DHW heating kW 4.7 - 29.7(8.0 - 29.7)*2
4.7 - 30.5(8.0 - 30.5)*2
4.7 - 34.0(8.0 - 34.0)*2
Rated heat inputrange
kW 4.9 - 30.5(8.3 - 30.5)*2
4.9 - 31.3(8.3 - 31.3)*2
4.9 - 34.9(8.3 - 34.9)*2
Power consumption In the delivered condi-tion
W 68 76 89
Maximum W 114 116 126Connection values Relative to the max. load
Natural gas E m3/h 3.23 3.31 3.69LPG P kg/h 2.38 2.45 2.73DHW flow rate at 35Crise
l/min 10.6 12.3 14.3
min DHW inlet pressure bar 1 min DHW flow rate l/min 2.5 Product ID _-0085CN0050
NoteThe connection values are only for doc-umentation purposes (e.g. in the gascontract application) or to estimate asupplementary volumetric settingscheck. Due to the factory settings, thegas pressure must not be altered fromthese values. Reference: 15 °C,1013 mbar.
*2 Only when operating with LPG.
Specification
Specification (cont.)
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ice
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We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, declare as sole respon-sible body that the product Vitodens 200-W, type B2HA and B2KA, complies withthe following standards:
DIN 4753 EN 60 335-1EN 483 EN 60 335-2-102EN 625 EN 61 000-3-2EN 677 EN 61 000-3-3EN 806 EN 62 233EN 55 014
In accordance with the following Directives, this product is designated with_-0085:
92/42/EEC 2006/95/EC2004/108/EC 2009/142/EC
This product meets the requirements of the Efficiency Directive (92/42/EEC) for con-densing boilers.
Allendorf, 01 June 2012 Viessmann Werke GmbH&Co KG
Authorised signatory Manfred Sommer
Manufacturer's certificate according to the 1st BImSchV [Ger-many]
We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, confirm that the productVitodens 200-W complies with the NOx limits specified by the1st BImSchV Paragraph 6 [Germany].
Allendorf, 01 June 2012 Viessmann Werke GmbH&Co KG
Authorised signatory Manfred Sommer
Certificates
Declaration of conformity
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AAcknowledging a fault display..........110Actuator test.....................................107Assembly.........................................162
BBoiler water temperature sensor......130Boosting DHW heating.....................141Brief scans.......................................102Burner gasket.....................................41Burner gauze assembly.....................41Burner removal..................................40
CCalling up fault messages................111Codes for commissioning...................49Coding level 1, calling up...................60Coding level 2, calling up...................73Combustion chamber, cleaning.........45Combustion controller......................156Combustion quality, checking............47Comfort sensor................................132Commissioning..................................29Condensate drain...............................43Control unit.......................................139Cylinder temperature sensor............130
DDate, setting.......................................30Diaphragm expansion vessel.............29
EElectronic combustion controller......156Expansion vessel...............................46Extension■ AM1..............................................144■ EA1...............................................146■ Internal H1....................................142■ Internal H2....................................143Extension kit for heating circuit withmixer ...............................................136External blocking..............................149External demand..............................150
FFault codes......................................112Fault history.....................................110Fault manager....................................57Fault memory...........................110, 111Fault messages, calling up..............110Faults...............................................110Fill function.......................................151Filling the system...............................29Fill water.............................................29Flow limiter.........................................46Flow temperature sensor.................130Flue gas temperature sensor...........134Function descriptions.......................139Function sequence.............................37Function testing................................107Fuse.................................................136
GGas supply pressure..........................36Gas train ...........................................36Gas type.............................................34Gas type conversion..........................35
HHeating circuit allocation..................156Heating curve.....................................54Heating curve level............................56Heating curve slope...........................56Heating output, setting.......................39Heating program changeover..........148Heating surfaces, cleaning.................45Heat-up time....................................154
IIgnition...............................................42Ignition electrodes..............................42Ionisation electrode............................42
Keyword index
Keyword index57
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LLanguage selection............................30LON....................................................57■ Fault monitoring..............................58■ Setting subscriber numbers............57■ Subscriber check............................58LON communication module..............57
MManufacturer's certificate ................182Mixer open/close..............................137
OOperating conditions, scanning........101Operating data, scanning.................101Outlet temperature sensor...............132Outside temperature sensor............129
PPlate heat exchanger.......................133
RRaising the reduced room tempera-ture...................................................153Reduced set room temperature.........56Reducing the heat-up output............153Reducing the heat-up time...............154Relay test.........................................107Remote control.................................156Removing a fault display..................110Report..............................................179Rotational direction of mixer motor■ Changing......................................137■ Checking.......................................137
SSafety chain ....................................135Screed drying...................................151Screed drying function.....................151Service, calling up..............................59Service level, calling up...................100Service menu, calling up..................100Set room temperature selection.........55Siphon..........................................33, 43Specification ....................................180Standard set room temperature.........55Static pressure...................................36Supply pressure.................................35System pressure................................29System schemes..........................49, 60
TTemperature limiter..........................135Tightness test, balanced flue system.39Time, setting......................................30
VVenting...............................................31Venting program..............................150Vitocom 200.......................................57Vitotronic 200-H.................................57Vitotronic 200-H...............................138
WWiring diagram.................................158
Keyword index
Keyword index (cont.)
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Applicability
Serial No.:7454869 7454870 7454871 74548727454873 7454874
Viessmann LimitedHortonwood 30, TelfordShropshire, TF1 7YP, GBTelephone: +44 1952 675000Fax: +44 1952 675040E-mail: [email protected]
Viessmann Werke GmbH&Co KGD-35107 AllendorfTelephone: +49 6452 70-0Fax: +49 6452 70-2780www.viessmann.com
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