19
32DSL104.B 4 - 1 IV. PSL-20 SPARE PARTS his chapter contains parts illustrations and lists for the Ricon PSL-20 Wheelchair and Standee Step-lift as in- stalled in transit vehicles. Each exploded view of a major lift assembly shows smaller assemblies, components, and kits referenced with numbers. The exploded view is followed by an associated parts list that contains the ref- erence numbers, part descriptions, quantities required for the major assembly shown, and Ricon part numbers. To order a part: Locate the part or assembly on an exploded view, and note its reference number. Find this number on the associated parts list (following page), and order the Ricon part number in the far right column. NOTE: Most items that are described as “kits” contain a single part (plus hardware). Therefore, you may need to order more than one kit if the part is used more than once on the assembly shown. Small, inexpensive hardware items are supplied in a minimum quantity of ten, and are packaged in a bag. A single bag may provide more parts than you need, or you may need multiple bags when working on a complex assembly. The QTY/ASSY column indicates how many individual parts are used on the assembly shown; you will need to de- termine the number of bags required for your task. FIGURE 4-1: DECAL PART NUMBERS AND LOCATIONS ............................................................... 4-2 FIGURE 4-2: STEP-LIFT ASSEMBLY ................................................................................................ 4-4 FIGURE 4-3: SAFETREAD ................................................................................................................. 4-6 FIGURE 4-4: PLATFORM-TO-SADDLE ASSEMBLY (SHEET 1) ....................................................... 4-8 FIGURE 4-5: PLATFORM TO SADDLE ASSEMBLY (SHEET 2) ..................................................... 4-10 FIGURE 4-6: FRAME AND SADDLE ASSEMBLY ........................................................................... 4-12 FIGURE 4-7: PUMP BOX ASSEMBLY ............................................................................................. 4-14 FIGURE 4-8: PUMP & PUMP PLATE ASSEMBLY .......................................................................... 4-16 APPENDIX 1: STEP-LIFT SPECIFICATIONS .................................................................................... 4-18 T TABLE OF CONTENTS

IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

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Page 1: IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

32DSL104.B 4 - 1

IV. PSL-20 SPARE PARTS his chapter contains parts illustrations and lists for the Ricon PSL-20 Wheelchair and Standee Step-lift as in-stalled in transit vehicles. Each exploded view of a major lift assembly shows smaller assemblies, components, and kits referenced with numbers. The exploded view is followed by an associated parts list that contains the ref-

erence numbers, part descriptions, quantities required for the major assembly shown, and Ricon part numbers.

To order a part: Locate the part or assembly on an exploded view, and note its reference number. Find this number on the associated parts list (following page), and order the Ricon part number in the far right column.

NOTE:

• Most items that are described as “kits” contain a single part (plus hardware). Therefore, you may need to order more than one kit if the part is used more than once on the assembly shown.

• Small, inexpensive hardware items are supplied in a minimum quantity of ten, and are packaged in a bag. A single bag may provide more parts than you need, or you may need multiple bags when working on a complex assembly. The QTY/ASSY column indicates how many individual parts are used on the assembly shown; you will need to de-termine the number of bags required for your task.

FIGURE 4-1: DECAL PART NUMBERS AND LOCATIONS ...............................................................4-2

FIGURE 4-2: STEP-LIFT ASSEMBLY ................................................................................................4-4

FIGURE 4-3: SAFETREAD .................................................................................................................4-6

FIGURE 4-4: PLATFORM-TO-SADDLE ASSEMBLY (SHEET 1) .......................................................4-8

FIGURE 4-5: PLATFORM TO SADDLE ASSEMBLY (SHEET 2) .....................................................4-10

FIGURE 4-6: FRAME AND SADDLE ASSEMBLY ...........................................................................4-12

FIGURE 4-7: PUMP BOX ASSEMBLY .............................................................................................4-14

FIGURE 4-8: PUMP & PUMP PLATE ASSEMBLY ..........................................................................4-16

APPENDIX 1: STEP-LIFT SPECIFICATIONS ....................................................................................4-18

T

TABLE OF CONTENTS

Page 2: IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

32DSL104.B 4 - 2 FIGURE 1-1: DECAL PART NUMBERS AND LOCATIONS

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Page 3: IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

32DSL104.B 4 - 3

This page intentionally left blank.

Page 4: IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

32DSL104.B 4 - 4

FIGURE 1-2: STEP-LIFT ASSEMBLY

3

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Page 5: IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

32DSL104.B 4 - 5

FIGURE 1-2: STEP-LIFT ASSEMBLY

REF DESCRIPTION QTY/ ASSY PART NO

1 KIT, CONTROL PANEL COVER 1 22048

2 KIT, CONTROL PANEL 1 22049

3 COVER, MODESTY PANEL 1 29934

4 KIT, FRAME COVER, LH 1 22050

5 KIT, HANDRAIL, LEFT TOWER 1 27500

6 KIT, COVER, PLATFORM LINK 2 30128

7 KIT, FRAME COVER, RH 1 30129

8 KIT, HANDRAIL, RIGHT TOWER 1 27501

9 KIT, BRUSH AND COVERS 2 27505

10 KIT, COVER, BOTTOM, REAR 1 30130

11 KIT, COVER, BOTTOM, FRONT, LH 1 30131

12 KIT, COVER, BOTTOM, FRONT, RH 1 30132

13 SCREW, BHS, ¼-20 X1/2 SST (BAG OF 10) 30 13311

14 SCREW, BHS, 10-24X 3/8 SST (BAG OF 10) 20 14425

15 CONTROLLER ASSY 1 18039

16 KIT, COVER, BOTTOM SIDE, LH 1 30139

17 KIT, COVER, BOTTOM SIDE, RH 1 30140

18 KIT, COVER, ROLLSTOP CYLINDER, LH 1 30141

19 KIT, COVER, ROLLSTOP CYLINDER, RH 1 30142

20 KIT, BRUSH HOLDER ASSY, DOOR 2 30150

Page 6: IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

32DSL104.B 4 - 6 FIGURE 1-3: SAFETREAD

2

15

3

4

6

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Page 7: IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

32DSL104.B 4 - 7

FIGURE 1-3: SAFETREAD

REF DESCRIPTION QTY/ ASSY PART NO

1 SAFETREAD, SADDLE, WITH FOOTPRINTS 1 29671

2 SAFETREAD, SADDLE, YELLOW 2 15356

3 SAFETREAD, RISER, BLACK 1 15354

4 SAFETREAD, BOTTOM TREAD, BLACK 1 15357

5 SAFETREAD, ROLLSTOP RAMP, BLACK 1 15359

6 SAFETREAD, ROLLSTOP, BLACK 1 15358

7 SAFETREAD, YELLOW, 2” X 60’ ROLL 90” 17250

Page 8: IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

32DSL104.B 4 - 8 FIGURE 1-4: PLATFORM-TO-SADDLE ASSEMBLY (SHEET 1)

1

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Page 9: IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

32DSL104.B 4 - 9

FIGURES 1-4: PLATFORM-TO-SADDLE ASSEMBLY (SHEET 1)

REF DESCRIPTION QTY/ ASSY PART NO

1 FOLDING CYLINDER, LH 1 18895

2 FOLDING CYLINDER, RH 1 18894

3 KIT, HANDRAIL W/HDWR, LH 1 22098

4 KIT, HANDRAIL W/HDWR, RH 1 22099

5 KIT, PLATFORM LINK 2 30133

6 KIT, ROLLSTOP LINK, LH 1 22092

7 CYLINDER ASSY, ROLLSTOP, LH 1 18896

8 CYLINDER ASSY, ROLLSTOP, RH 1 18892

9 KIT, ROLLSTOP ASSY 1 22051

10 KIT, ROLLSTOP LINK, RH 1 22093

11 KIT, SEAL, WEATHERSTRIP W/HDWR 1 22094

12 KIT, ROLLSTOP LINKAGE ASSY 1 27504

13 KIT, RISER W/HDWR 1 30143

Page 10: IV. PSL-20 SPARE PARTS · 2020. 4. 21. · 4 - 2 32dsl104.b figure 1-1: decal part numbers and locations metropolitan floor level barrier enabled barrier up barrier down platform

32DSL104.B 4 - 10 FIGURE 1-5: PLATFORM TO SADDLE ASSEMBLY (SHEET 2) HYDRAULIC LINE DETAIL

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9

15

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32DSL104.B 4 - 11

FIGURES 1-5: PLATFORM-TO-SADDLE ASSEMBLY (SHEET 2) HYDRAULIC LINE DETAIL

REF DESCRIPTION QTY/ ASSY PART NO

1 FITTING, SRT, 1/4J, STL 1 V2-SH-012

2 HOSE ASSY, HYD, 33.00” X ¼ JIC X ¼ JIC 2 29950

3 HOSE ASSY, HYD, 43.0” X ¼ JIC X ¼ JIC 2 29951

4 HOSE, ASSY, HYD, 96 “ X ¼ JIC X 1/8 ID, SST 2 15347

5 FITTING, BUN, ¼ J, 2.08L 6 V2-SH-981

6 HOSE ASSY, HYD, 28” X ¼ JIC X 1/8 ID, SST 2 15348

7 HOSE ASSY, HYD, 23.00” X ¼ JIC X 1/8 ID, SST 1 15349

8 HOSE ASSY, HYD, 31.00” X ¼ JIC X 1/8 ID, SST 1 15350

9 HOSE ASSY, HYD, 84.00” X ¼ JIC X 1/8 ID 2 15346

10 HOSE ASSY, HYD, 132.00” X ¼ JIC X 1/8 ID 2 29952

11 HARNESS ASSY, HYDRAULIC BLOCK 1 22499

12 HARNESS 2, SENSORS 1 18046

13 HOSE ASSY, HYD, 52.00” X ¼ JIC X ¼ JIC 4 20193

15 KIT, BLOCK, HYD, ROLLSTOP W/FIT 2 22052

16 HARNESS ASSY, CONTROL/BUS 1 18089

17 ADAPTER, ORB, 4XJIC STL 8 17208

18 KIT, COVER, HOSE PLTFRM, LH 1 30144

19 KIT, COVER, HOSE, PLTFRM, RH 1 30145

20 FITTING, ELBOW #4 STD, #4 JIC 6 18235

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32DSL104.B 4 - 12 FIGURE 1-6: FRAME AND SADDLE ASSEMBLY

1

2

3

4

5

14

67

1716

412 11

4

9

8

10

13

15

19

181921

20

22

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32DSL104.B 4 - 13

FIGURE 1-6: FRAME AND SADDLE ASSEMBLY

REF DESCRIPTION QTY/ ASSY PART NO

1 HYDRAULIC CYLINDER ASSY 2 18873

2 KIT, CHAIN ROLLER 2 22053

3 CHAIN, LIFTING 2 18558

4 CHAIN, LEVELING 2 18557

5 SPRING, EXTENSION, 17”L X .75” 2 18888

6 CAM ROLLER, SADDLE 10 17365

7 KIT, ADJUSTABLE ROLLER, LH 2 22056

8 KIT, ADJUSTABLE ROLLER, RH 2 22055

9 KIT, SADDLE GUIDE & BRACKET 2 27506

10 ADJUSTER, CHAIN, THREADED 6 18814

11 ROLLPIN, 5/23 X 1.00, SST (BAG OF 10) 2 19756

12 KIT, SPROCKET, 8T, W/PIN 2 22028

13 GEAR, ROLLER 2 17384

14 KIT, COVER, STRAP SLOT, LH 1 27502

15 KIT, COVER, STRAP SLOT, RH 1 27503

16 BUSHING, 12FDU 12, ¾ DIA X 3/4 2 25383

17 KIT, FLANGE BEARING, ¾ ID (KIT OF 10) 2 19576

18 KIT, BRACE, UPPER, CYLINDER 1 30146

19 KIT, SUPPORT, CYLINDER 1 30147

20 KIT, SLIDE, ROLLSTOP, REAR 1 30148

21 KIT, SADDLE GUIDE W/HDWR 1 30149

22 MASTER LINK ASSY 5 25049

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32DSL104.B 4 - 14

FIGURE 1-7: PUMP BOX ASSEMBLY

1

23 4

5

6

7

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32DSL104.B 4 - 15

FIGURE 1-7: PUMP BOX ASSEMBLY

REF DESCRIPTION QTY/ ASSY PART NO

1 KIT, PUMP BOX W/COVER 1 30135

2 HANDLE, MANUAL BACK-UP PUMP 1 V2-SH-111

3 KIT, SOLENOID PLATE ASSY, 24VDC PUMP 1 30136

4 KIT, PUMP BOX LOCK, W/BLOCK 1 19556

5 KIT, TOOL CLIP W/HDWR 2 19557

6 OIL, HYDRAULIC, TEXACO #15, 1 GAL 1 20-16-051

7 EDGING, PUSH-ON, VINYL N/A 29047

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32DSL104.B 4 - 16 FIGURE 1-8: PUMP & PUMP PLATE ASSEMBLY

3

74

2

1

5

68

9

1616

1715

8

12

19

1011

1114

1210

1310

1111

18G F

h g f

BA

CK

VIE

W

+ -

e

AB

CDE

FGH

JK

c

adhbj

f

k

g

Aa

Bb

Cc

E D

e d

K J

k j

H

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32DSL104.B 4 - 17

FIGURE 1-8: PUMP & PUMP PLATE ASSEMBLY

REF DESCRIPTION QTY/ ASSY PART NO

1 HYDRAULIC MANIFOLD ASSY 1 27962

2 MANUAL PUMP ASSY 1 27995

3 PUMP ASSY, HORIZONTAL, 24V, W/BRKTS 1 20139

4 FITTING, SNL, 1/4J, 1/4J 1 VS-SH-06

5 FITTING, STR, 1/4J 1 V2-SH-012

6 FITTING, BUN, 1/4J, 2.08L 5 V2-SH-981

7 SCREW, HEX, ¼-20 X 5/8 GR5 (BAG OF 10) 6 19755

8 BLOCK, PRESSURE SWITCH 1 21108

9 ADAPTER, ORB, #6SAE X #4JIC 6 26591

10 HYDRAULIC HOSE, 10” X ¼ JIC X 1/8” ID 3 29942

11 HYDRAULIC HOSE, 16” X 1/4 JIC X ¼ JIC 4 30441

12 HYDRAULIC HOSE, 17” X 1/4 JIC X ¼ JIC 1 VS-SH-09

13 HYDRAULIC HOSE, 12” X ¼ JIC X ¼ JIC 1 30443

14 HYDRAULIC HOSE, 21” X ¼ JIC X ¼ JIC 1 30442

15 GROUND STRAP 1 30439

16 SCREW, HEX, 5/16-18 X 5/8 GR5 (BAG OF 10) 8 14495

17 KIT, COUNTER ASSY, 24 VOLTS 1 30134

18 MOTOR ASSY, 24V 1 14333

19 RESERVOIR, PUMP, HORZ 1 30138

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32DSL104.B 4 - 18

APPENDIX 1

PSL- 20 WHEELCHAIR STEP-LIFT SPECIFICATIONS

Lifting power source ............................................................................................. Electro-mechanical hydraulic pump

Hydraulic pump rating...............................................................................................................................2500±25 PSI

Operating voltage ..............................................................................................................................................24VDC

Current usage, max .........................................................................................................................................71 amps

Load capacity, max...............................................................................................................................660 lbs (300kg)

Step-lift weight, approx .........................................................................................................................600 lbs (272kg)

DIMENSIONS – inches (cm)

MODEL A B C D E

Usable platform width Step lift width Platform width,

max (deployed) Width between

towers Useable platform

length (rollstop up)

31.25 (79.4) 48.5 (123.3) 36.0 (91.4) 35.75 (90.8) 48.35 (122.8)

F G H

Platform length (rollstop down)

Floor-to-ground travel, max

Right tower height (above floor)

PSL-20

57.60 (146.3) 34.00 (86.4) 35.63 (90.5)

D

C

A

H

E

F

G

B

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®