Operator’s Manual - Arctic Cat€¦ · Do not remove this Operator’s Manual from this ATV ... 0 1 0 400 H1 TRV 550 H1 TRV 700 H1 TRV 1000 H2 TRV ... Break-In Procedure

Operator’s Manual

Do not remove this Operator’s Manual from this ATVaccording to the guidelines and agreement with the U.S.Consumer Product Safety Commission.Read this manual carefully.It contains important safety information.

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20102010 400 H1 TRV550 H1 TRV700 H1 TRV

1000 H2 TRV700 H1 Cruiser

1000 H2 Cruiser

Your 2-Up ATV can be hazardous to operate.A collision or rollover can occurquickly, even during routine maneuverssuch as turning and driving on hills orover obstacles, if you fail to takeproper precautions.

For your safety and the safety of a pas-senger, understand and follow all thewarnings contained in this Operator’sManual and the labels on your ATV.

Keep this Operator’s Manual with yourATV at all times.

FAILURE TO FOLLOW THE WARN-INGS CONTAINED IN THIS MAN-UAL CAN RESULT IN SERIOUSINJURY OR DEATH.

Training is available: Canadian own-ers, call 1-613-739-1535.

Un cours d’instruction est disponible:pour les propriétaires canadiens, com-posez le 1-613-739-1535.

Particularly important information isdistinguished in this manual by the fol-lowing notations:

California Proposition 65

!The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED.

! WARNING Failure to follow WARNING instructions could result in serious injury or death to the operator, a passenger, a bystander, or a person inspecting or repairing the ATV.

CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the ATV.

NOTE: A NOTE provides key information to make procedures easier or more clear.

! WARNINGThis product contains or emits chemicals known to the State of Californiato cause cancer and birth defects or other reproductive harm.

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ForewordCongratulations and thank you fromArctic Cat Inc. for purchasing an ARC-TIC CAT® TRV. Built with Americanengineering and manufacturing know-how, it is designed to provide superiorride, comfort, and utility.

This Operator’s Manual is furnished tomake sure that the operator and passen-ger are aware of safe operating proce-dures. It also includes informationabout the general care and maintenanceof your ATV.

Carefully read the following pages. Ifyou have any questions regarding thisATV, contact an authorized Arctic CatATV dealer for assistance. Remember,only authorized Arctic Cat ATV deal-ers have the knowledge and facilities toprovide you with the best service possi-ble.

• Know all local, state/provincial ridinglaws,

• Respect your ATV, and• Respect the environment

We also advise you to strictly followthe recommended maintenance pro-gram as outlined. This preventivemaintenance program is designed toensure that all critical components onthis ATV are thoroughly inspected atvarious intervals.

All information in this manual is basedon the latest product data and specifica-tions available at the time of printing.Arctic Cat Inc. reserves the right tomake product changes and improve-ments which may affect illustrations orexplanations without notice.

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Protect Your Sport

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Table of ContentsFOREWORD......................................... 1

DIVISION I - SAFETY2-UP ATV SAFETY ALERT.................. 5RIDER TRAINING COURSE ................ 6HANGTAGS ......................................... 7WARNING LABELS &

iNFORMATION .............................. 8-9WARNINGS ................................... 10-19PREVENTION................................ 20-24Safe Riding Clothing and Gear ........... 20Condition of the TRV........................... 22First Aid and Survival .......................... 23ACTIVE RIDING ................................. 25SOUND JUDGMENT..................... 26-31Environment ........................................ 26Those Around You............................... 28Equipment........................................... 28Load Capacity Ratings Chart .............. 29Speedrack ........................................... 29Personal Choices ................................ 29SUPERVISION.................................... 32Taking Responsibility........................... 32

DIVISION II - OPERATION/MAINTENANCEPREFACE ........................................... 33PARTS AND ACCESSORIES ............ 33TRV SPECIFICATIONS ................. 34-36LOCATION OF PARTS AND

CONTROLS .................................... 37ATV OPERATION .......................... 38-49Basic Operating Maneuvers................ 38How to Handle the TRV

(Active Riding Techniques) .......... 41Tips ..................................................... 47GENERAL INFORMATION ........... 50-65TRV Identification Numbers ................ 50Ignition Switch Key.............................. 50Control Locations and Functions ........ 50Speedometer/LCD (Digital) ................. 55Speedometer/LCD (Analog/Digital)..... 57Primer (400) ........................................ 59Gas/Vent Hoses .................................. 60Carburetor Float Bowl Drain (400) ...... 60Oil Level Stick ..................................... 60Windshield (Cruiser) ........................... 61Mirrors (Cruiser) .................................. 61Rear Seat Lock ................................... 61Front Seat Lock ................................... 62Storage Box (Cruiser) ......................... 62Safety Flag Bracket ............................. 62

Rack Loading.......................................62Trailering and Towing...........................63Transporting TRV.................................63Gasoline-Oil-Lubricant.........................64Break-In Procedure .............................65GENERAL MAINTENANCE ..........66-84Maintenance Schedule ........................67Liquid Cooling System (EFI Models) ...68Oil Cooler (400/700/1000) ...................69Shock Absorbers .................................69General Lubrication .............................69Hydraulic Hand Brake..........................71Auxiliary Brake.....................................72Protective Rubber Boots......................72Battery .................................................73Spark Plug(s).......................................77Engine Idle RPM Adjustment (400) .....78Throttle Cable Adjustment ...................78Air Filter ...............................................78Air Filter Housing Drains......................80Draining V-Belt Cover ..........................80Tires.....................................................80Wheels.................................................81Muffler/Spark Arrester .........................81Light Bulb Replacement ......................82Checking/Adjusting Headlight Aim.......83Fuses...................................................83Electrical Output Terminals..................84Tool Storage Tray/Battery Hold-Down..84PREPARATION FOR STORAGE ........85PREPARATION AFTER STORAGE....86MAINTENANCE RECORD .................87LIMITED WARRANTY ........................89WARRANTY PROCEDURE/OWNER

RESPONSIBILITY...........................90CHANGE OF ADDRESS,

OWNERSHIP, OR WARRANTY TRANSFER .....................................91

ARCTIC CAT ATV EMISSION CONTROL WARRANTYSTATEMENT ...................................93

ARCTIC CAT EMISSION CONTROL SYSTEM LIMITED WARRANTY.....94

U.S. EPA EMISSION CONTROL STATEMENT/WARRANTY COVERAGE...............95

INDEX .................................................96DECLARATION OF CONFORMITY..100IDENTIFICATION NUMBERS

RECORD .............. Inside Back Cover

! WARNING Indicates a potential hazard that could result in a serious injury or death. 3

DIVISION I - SAFETYA 2-Up ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

• Always go slowly and be extra care-ful when operating on unfamiliar ter-rain. Always be alert to changingterrain conditions when operatingthe ATV.

• Never operate on excessivelyrough, slippery, or loose terrain.

• Always follow proper procedures forturning as described in this manual.Practice turning at slow speedsbefore attempting to turn at fasterspeeds. Do not turn at excessivespeed.

• Always have the ATV checked by anauthorized Arctic Cat ATV dealer if ithas been involved in an accident.

• Never operate the ATV on hills toosteep for the ATV or for your abili-ties. Practice on smaller hills beforeattempting larger hills. Never oper-ate up or down hills steeper than25°.

• Always follow proper procedures forclimbing hills as described in thismanual. Check the terrain carefullybefore you start up any hill. Neverclimb hills with slippery or loose sur-faces. Shift your weight forward.Never open the throttle suddenly ormake sudden gear changes. Nevergo over the top of any hill at highspeed.

• Always follow proper procedures forgoing down hills and for braking onhills as described in this manual.Check the terrain carefully beforeyou start down any hill. Shift yourweight backward. Never go down ahill at high speed. Avoid going downa hill at an angle which would causethe ATV to lean sharply to one side.Go straight down the hill where pos-sible.

• Always follow proper procedures forcrossing the side of a hill asdescribed in this manual. Avoid hillswith slippery or loose surfaces. Shiftyour weight to the uphill side of theATV. Never attempt to turn the ATVaround on any hill until you havemastered the turning techniquesdescribed in this manual on levelground. Avoid crossing the side of asteep hill if possible.

• Always use proper procedures if youstall or roll backward when climbinga hill. To avoid stalling, maintain asteady speed when climbing a hill. Ifyou stall or roll backwards, followthe special procedure for brakingdescribed in this manual. Dismounton the uphill side or to either side ifpointed straight uphill. Turn the ATVaround and mount following the pro-cedure described in this manual.

• Always check for obstacles beforeoperating in a new area. Neverattempt to operate over large obsta-cles, such as large rocks or fallentrees. Always follow proper proce-dures when operating over obsta-cles as described in this manual.

• Always be careful of skidding or slid-ing. On slippery surfaces, such asice, go slowly and be very cautiousin order to reduce the chance ofskidding or sliding out of control.

• Never operate the ATV in fast flow-ing water or in water deeper thanthe footrests. Remember that wetbrakes may have reduced stoppingcapability. Test your brakes afterleaving water. If necessary, applythem lightly several times to let fric-tion dry out the pads.

• Always be sure there are no obsta-cles or people behind you when youoperate in reverse. When it is safe toproceed in reverse, go slowly. Avoidturning at sharp angles in reverse.

• Always use the size and type tiresspecified in this manual. Alwaysmaintain proper tire pressure asdescribed in this manual.

• Never improperly install or improp-erly use accessories on this ATV.

• Never install a twist grip throttle onthis ATV.

• Never exceed the stated loadcapacity for this ATV. Cargo shouldbe properly distributed and securelyattached. Reduce speed and followinstructions in this manual for carry-ing cargo or pulling a trailer andallow greater distance for braking.


A 2-Up ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

• No one under the age of 16 shouldoperate this ATV. Some operators atthe age of 16 may not be able tooperate the ATV safely. Parentsshould supervise the use of the ATVat all times. Parents should permitcontinued use only if they determinethat the operator has the ability tooperate the ATV safely.

• Never carry a passenger under theage of 12.

• Never carry a passenger who can-not place both feet on the footrestsand who cannot securely hold ontothe handholds.

FOR MORE INFORMATIONABOUT TRV SAFETY, contact yourlocal Arctic Cat ATV dealer or 1-613-739-1535 (Canada).

TRV PASSENGER INSTRUCTIONS

Operator, tell your passenger to:

• Hold firmly onto the handholds.• Keep both feet on the footrests even

when stopped.• Stay directly behind you leaning as

you lean.


2-Up ATV SAFETY ALERTYou should be aware that A 2-Up ATVIS NOT A TOY AND CAN BE HAZ-ARDOUS TO OPERATE. A TRV han-dles differently from other vehicles,including motorcycles and cars. A col-lision or rollover can occur quickly,even during routine maneuvers such asturning and driving on hills and overobstacles, if you fail to take proper pre-cautions.

TO AVOID DEATH OR SEVERE PERSONAL INJURY:

* Always read the Operator’s Man-ual carefully and follow the oper-ating procedures described. Payspecial attention to the warningscontained in the manual and on alllabels.

* Never operate the ATV or ride as apassenger without proper instruc-tion. Take a training course.Beginners should complete a train-ing course.

* Never allow anyone under 16years old to operate an Arctic CatTRV.

* Never carry a passenger under theage of 12 on the ATV.

* Never operate the ATV on pave-ment. The ATV is not designed tobe used on paved surfaces and maybe difficult to control.

* Never operate the ATV on a publicroad, even a dirt or gravel one,because you may not be able toavoid colliding with another ATV.Also, operating the ATV on a pub-lic road may be against the law.

* Never operate the ATV or ride as apassenger without an approvedmotorcycle helmet, eye protection,boots, gloves, long pants, and along-sleeved shirt or jacket.

* Never consume alcohol or drugsbefore or while operating the ATVor riding as a passenger.

* Never operate the ATV at exces-sive speeds. Go at a speed which isproper for the terrain, visibilityconditions, and your experience.

* Never attempt to do wheelies,jumps, or other stunts.

* Always be careful when operatingthe ATV, especially whenapproaching hills, turns, and obsta-cles and when operating on unfa-miliar or rough terrain.

* Never lend the ATV to anyonewho has not taken a trainingcourse.

* Always inspect the ATV each timeyou use it to make sure it is in safeoperating condition. Always fol-low the inspection and mainte-nance procedures and schedulesdescribed in this manual.

* Always keep both hands on thehandlebar grips (operator)/hand-holds (passenger) and both feetfirmly planted on the footrests ofthe ATV during operation.


Rider Training CourseArctic Cat sponsors a free Rider Train-ing Course to teach ATV riding skillsor to reinforce current riding skills.First-time purchasers without any pre-vious ATV riding experience willreceive a $100.00 coupon from ArcticCat through the SVIA/ASI after com-pleting the training course (U.S. own-ers only, one incentive, and free ridertraining courses for appropriate imme-diate family members per ATV pur-chase). See an authorized Arctic CatATV dealer for details or call (800)887-2887 for training course informa-tion.

In Canada, the Canada Safety Council(CSC) provides an ATV Rider’sCourse to teach safe ATV operatingskills. They also provide a special ATVRider’s Course for children under 14years of age with parental supervision.Call the CSC at 1-613-739-1535 ext.227 for more details. Also available isa bilingual computer-based safetytraining program on a CD-ROM fromCATV - call toll-free at 1-877-470-2288.

Au canada, le conseil canadien de lasécurité (CSC) offre un cours de con-duite de VTT pour enseigner les habi-letés d’opération sécuritaires de VTT.Un cours spécial de conduite de VTTest également offert aux enfants demoins de 14 ans avec la surveillanced’un parent. Communiquez avec leCSC en composant le: 1-613-739-1535, poste 227 pour de plus amplesinformations. Un programme de forma-tion bilingue informatisé sur la sécuritéest aussi disponible sur disque optiquecompact par CATV; composez sansfrais le: 1-877-470-2288.

FOR MORE INFORMATION ABOUT ATV SAFETY, in the U.S., call the Consumer Product Safety Commission at (800) 638-2772 or the ATV Distibutors’ Safety Hotline at (800) 852-5344 or in Canada, call the Canada Safety Council at 1-613-739-1535 ext. 227.

Visit the Arctic Cat Inc. website atwww.arcticcat.com for additional prod-uct information.


Hangtags This Arctic Cat TRV comes with hang-tags containing important safety infor-mation. Anyone who rides the ATVshould read and understand this infor-mation before riding.

Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détail-lant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344.

2257-220 2258-417

400 H1


Warning Labels & InformationAn Arctic Cat ATV comes with several labels containing important safety infor-mation. Anyone who rides the ATV should read and understand this informationbefore riding.

The labels should be considered as permanent parts of the ATV. If a label comesoff or becomes hard to read, contact your Arctic Cat ATV dealer for a replace-ment.

NOTE: The location and content of labels on the ATV you have pur-chased may differ from those shown on this page.

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Warning Labels & Information (cont)

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Warnings

NOTE: The illustrations in this Warnings sub-section apply to an oper-ator and a passenger even though some may show only the operator.

! WARNINGPOTENTIAL HAZARD Operating this ATV without proper instruction.

WHAT CAN HAPPENThe risk of an accident is greatly increased if the operator does not know howto operate the ATV properly in different situations and on different types of ter-rain.

HOW TO AVOID THE HAZARDBeginning and inexperienced operators should complete the certified trainingcourse offered. They should then regularly practice the skills learned in thecourse and the operating techniques described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDAllowing anyone under age 16 to operate this ATV.

WHAT CAN HAPPENUse of the ATV by children can lead to severe injury or death of the child.Children under the age of 16 may not have the skills, abilities, or judgmentneeded to operate the ATV safely and may be involved in a serious accident.

HOW TO AVOID THE HAZARDA child under 16 should never operate this ATV.

! WARNINGPOTENTIAL HAZARDOperating this ATV on paved surfaces.

WHAT CAN HAPPENThe ATV’s tires are designed for off-road use only,not for use on pavement. Paved surfaces may seri-ously affect handling and control of the ATV andmay cause the ATV to go out of control.

HOW TO AVOID THE HAZARDNever operate the ATV on any paved surfaces, including sidewalks, driveways,parking lots, and streets.

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Warnings

NEVER CARRY MORE THAN ONE PASSENGER.

! WARNINGPOTENTIAL HAZARDCarrying a passenger under the age of 12 onthis ATV.

WHAT CAN HAPPENCould cause an accident, resulting in injuryor death to you and/or your passenger.

HOW TO AVOID THE HAZARDNever carry a passenger under the age of12. The passenger must allow the operatorto shift positions as needed during operation,must always keep feet on the footrests, andmust always keep hands on handholds.

! WARNINGPOTENTIAL HAZARDOperating this ATV on public streets, roads, or high-ways.

WHAT CAN HAPPENYou can collide with another ATV.

HOW TO AVOID THE HAZARDNever operate this ATV on any public street, road,or highway, even a dirt or gravel one.In many states it is illegal to operate the ATV on public streets, roads, or high-ways.

! WARNINGPOTENTIAL HAZARDAttempting wheelies, jumps, and other stunts.

WHAT CAN HAPPENIncreases the chance of an accident including arollover.

HOW TO AVOID THE HAZARDNever attempt stunts, such as wheelies or jumps.Don’t try to show off.


Warnings! WARNING

POTENTIAL HAZARDOperating this ATV after or while consuming alcohol or drugs.

WHAT CAN HAPPENCould seriously affect your judgment.Could cause you to react more slowly.Could affect your balance and perception.Could result in an accident.

HOW TO AVOID THE HAZARDNever consume alcohol or drugs before or while driving this ATV.

! WARNINGPOTENTIAL HAZARDOperating or riding as a passenger on this ATV withoutwearing an approved helmet, eye protection, and pro-tective clothing.

WHAT CAN HAPPENOperating or riding as a passenger on this ATV withoutan approved helmet increases your chances of asevere head injury or death in the event of an accident.Operating or riding as a passenger on this ATV withouteye protection can result in an accident and increasesyour chances of a severe injury in the event of an acci-dent.Operating or riding as a passenger on this ATV withoutprotective clothing increases your chances of severeinjury in the event of an accident.

HOW TO AVOID THE HAZARDAlways wear an approved helmet that fits properly.You should also wear: Eye protection (goggles or face shield)

GlovesBootsLong sleeved shirt or jacketLong pants

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Warnings

! WARNINGPOTENTIAL HAZARDOperating this ATV at excessive speeds.

WHAT CAN HAPPENIncreases your chances or losing control of the ATV, which can result in an acci-dent.

HOW TO AVOID THE HAZARDAlways ride at a speed that is proper for the terrain, visibility and operating con-ditions, and your experience.

! WARNINGPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.

WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.

HOW TO AVOID THE HAZARDAlways inspect your ATV each time you use it to make sure the ATV is in safeoperating condition.Always follow the inspection and maintenance procedures and schedulesdescribed in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDRemoving hands from handlebar grips (operator)/handholds (passenger) orfeet from the footrests during operation.

WHAT CAN HAPPENRemoving even one hand or foot can reduce your ability to control the ATV orcould cause you to lose your balance and fall off the ATV. If you remove a footfrom the footrest, your foot or leg may come into contact with the wheels, whichcould injure you or cause an accident.

HOW TO AVOID THE HAZARDAlways keep both hands on the handlebar grips (operator)/handholds (passen-ger) and both feet on the footrests of your ATV during operation.


Warnings

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating the ATV onunfamiliar terrain.

WHAT CAN HAPPENYou can come upon hidden rocks, bumps, or holeswithout enough time to react.Could result in the ATV overturning or going out ofcontrol.

HOW TO AVOID THE HAZARDGo slowly and be extra careful when operating on unfamiliar terrain.Always be alert to changing terrain conditions when operating the ATV.

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating on rough,slippery, or loose terrain.

WHAT CAN HAPPENCould cause loss of traction or control, which couldresult in an accident including a rollover.

HOW TO AVOID THE HAZARDDo not operate on rough, slippery, or loose terrain until you have learned andpracticed the skills necessary to control the ATV on such terrain.Always be especially cautious on these kinds of terrain.

! WARNINGPOTENTIAL HAZARDTurning improperly.

WHAT CAN HAPPENThe ATV could go out of control, causing a collision or rollover.

HOW TO AVOID THE HAZARDAlways follow proper procedures for turning as described in this Operator’sManual.Practice turning at slow speeds before attempting to turn at faster speeds.Do not turn at excessive speed.

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Warnings

NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25°.

! WARNINGPOTENTIAL HAZARDOperating on steep hills.

WHAT CAN HAPPENThe ATV can overturn more easily on steep hillsthan on level surfaces or small hills.

HOW TO AVOID THE HAZARDNever operate the ATV on hills too steep for theATV or for your abilities.Practice on smaller hills before attempting larger hills.

! WARNINGPOTENTIAL HAZARDClimbing hills improperly.

WHAT CAN HAPPENCould cause loss of control or cause the ATV tooverturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for climbing hills as described in this Opera-tor’s Manual.Always check the terrain carefully before you start up any hill.Never climb hills with slippery or loose surfaces.Shift your weight forward.Never open the throttle suddenly or make sudden gear changes. The ATVcould flip over backwards.Never go over the top of any hill at high speed. An obstacle, a sharp drop, oranother ATV or person could be on the other side of the hill.


Warnings

! WARNINGPOTENTIAL HAZARDGoing down a hill improperly.


HOW TO AVOID THE HAZARDAlways follow proper procedures for going downhills as described in this Operator’s Manual.Always check the terrain carefully before you start down any hill.Shift your weight backward.Never go down a hill at high speed.Avoid going down a hill at an angle that would cause the ATV to lean sharply toone side. Go straight down the hill where possible.

! WARNINGPOTENTIAL HAZARDImproperly operating in reverse.

WHAT CAN HAPPENYou could hit an obstacle or person behind you, resulting in serious injury.

HOW TO AVOID THE HAZARDBefore you engage reverse gear, make sure there are no obstacles or peoplebehind you. When it is safe to proceed, go slowly.

! WARNINGPOTENTIAL HAZARDImproperly operating over obstacles.

WHAT CAN HAPPENCould cause loss of control or a collision. Could cause the ATV to overturn.

HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Never attempt to ride over large obstacles, such as large rocks or fallen trees.When you go over obstacles, always follow proper procedures as described inthis Operator’s Manual.

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Warnings

! WARNINGPOTENTIAL HAZARDStalling, rolling backwards, or improperly dismount-ing while climbing a hill.

WHAT CAN HAPPENCould result in the ATV overturning.

HOW TO AVOID THE HAZARDUse proper gear and maintain steady speed whenclimbing a hill.If you lose all forward speed:

Keep weight uphill.Apply the brakes.Engage the brake lever lock after you are stopped.

If you begin rolling backwards:Keep weight uphill.Apply the brakes while rolling backwards.When fully stopped, engage the brake lever lock.Have the passenger dismount on uphill side or to a side if pointed straightuphill; then the operator should dismount on uphill side or to a side ifpointed straight uphill.Turn the ATV around and mount following the procedure described in thisOperator’s Manual.

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying or towing cargo improperly.

WHAT CAN HAPPENCould cause changes in handling, which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity for the ATV.Cargo should be properly distributed and securely attached.Reduce speed when carrying cargo or pulling a trailer. Allow greater distancefor braking.Always follow the instructions in this Operator’s Manual for carrying cargo orpulling a trailer.


Warnings

! WARNINGPOTENTIAL HAZARDSkidding or sliding.

WHAT CAN HAPPENYou may lose control of the ATV.You may also regain traction unexpectedly, which may cause the ATV to over-turn.

HOW TO AVOID THE HAZARDLearn to safely control skidding or sliding by practicing at slow speeds and onlevel, smooth terrain.On extremely slippery surfaces, such as ice, go slowly and be very cautious inorder to reduce the chance of skidding or sliding out of control.

! WARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast flowing water.

WHAT CAN HAPPENTires may float, causing loss of traction and loss of control, which could lead toan accident.

HOW TO AVOID THE HAZARDNever operate the ATV in fast flowing water or in water deeper than the foot-rests.Remember that wet brakes may have reduced stopping capability.Test your brakes after leaving water. If necessary, apply them several times todry out the pads.

! WARNINGPOTENTIAL HAZARDApplication of excessive throttle.

WHAT CAN HAPPENMay cause wheelies, flip-overs, or loss of controlresulting in serious injury or death.

HOW TO AVOID THE HAZARDDo not accelerate rapidly or in an uncontrolled man-ner on any terrain. Use extra care when going uphill.Slowly apply throttle in a controlled manner. Release throttle lever as necessaryto maintain control.

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Warnings

! WARNINGPOTENTIAL HAZARDImproperly crossing hills or turning on hills.


HOW TO AVOID THE HAZARDNever attempt to turn the ATV around on any hilluntil you have mastered the turning technique asdescribed in this Operator’s Manual. Practice first onlevel ground. Be very careful when turning on any hill.Avoid crossing the side of a steep hill, if possible.When crossing the side of a hill:Always follow proper procedures as described in this Operator’s Manual.Avoid hills with slippery or loose surfaces.Shift your weight to the uphill side of the ATV.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper tires or with improper or uneven tire pressure.

WHAT CAN HAPPENUse of improper tires on the ATV, or operation of the ATV with improper oruneven tire pressure, may cause loss of control increasing your risk of accident.

HOW TO AVOID THE HAZARDAlways use the size and type tires specified in this Operator’s Manual for thisATV.Always maintain proper tire pressure as described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper modifications.

WHAT CAN HAPPENImproper installation of accessories or modification of the ATV may causechanges in handling which, in some situations, could lead to an accident.

HOW TO AVOID THE HAZARDNever modify the ATV through improper installation or improper use of acces-sories. All parts and accessories added to this ATV should be genuine ArcticCat components designed for use on the ATV and should be installed and usedaccording to instructions. Never install a twist grip throttle. If you have ques-tions, consult an authorized Arctic Cat ATV dealer.


PreventionOverview

When using this ATV, prevention is thename of the game. “Had you onlyknown” something could go wrong,you would have prevented it. If youdon’t notice your conditions and sur-roundings before riding your ATV, yougive up control over the situation.Using ATV prevention techniqueshelps you forecast potential hazardsbefore they injure you or damage yourATV.

Following the safety instructions andwarnings in this manual will help you“P.A.S.S.” the safety test. P.A.S.S.stands for “Prevention,” “Active Rid-ing,” “Sound Judgment,” and “Super-vision.” Remembering P.A.S.S. andwhat it stands for will help you have asafe, predictable ride every time you goout on your ATV.

Always wear clothing suited to the typeof riding you are doing. TRV ridingrequires special protective clothingwhich will make you feel more com-fortable and reduce chances of injury.

You’ll find it important to dress cor-rectly for riding in order to preventscraped skin and serious head injuries.It’s easy and could save you time in thelong run not having to contend with aninjury. Of course, it also makes sense toremember the seasons. Wear a hatunder your helmet and a snowmobilesuit in the winter and lighter, protectiveclothing in the summer. Following isthe minimum protection you need towear during every ride:

ATV-0004

Gloves

Your hands are targets for flyingobjects and branches. Along with pro-viding skin protection, gloves willshield your hands from harsh weather.Wear gloves that are weather resistantand have a gripping surface to keepthem from sliding off the handlebars.Off-road style gloves with knucklepads are the best for comfort and pro-tection.

Boots/Ankle Protection

Wear a boot that covers the largest pos-sible area of your leg (preferably up toyour knee) and can handle significantimpact. Choosing boots with low heelsand a good tread will help prevent yourfeet from slipping off the footrests inwet or rugged conditions or gettinghurt if they get hit by rocks, dirt, orbranches.

Safe Riding Clothing and Gear (Operator and Passenger)

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! WARNING Indicates a potential hazard that could result in a serious injury or death.

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PreventionHelmet

Your helmet is the most importantpiece of protective gear for safe riding.A helmet can prevent a severe headinjury. There are several types of hel-mets on the market, but make sure youwear a helmet that complies with thecurrent standards of the U.S. Depart-ment of Transportation (DOT), TheSnell Memorial Foundation, or theAmerican National Standards Institute(ANSI). Helmets that comply with oneor more of these agency’s standardshave a sticker on the inside or outsideof the helmet.

These helmets should provide full-faceprotection.

If you drop or damage your helmet, geta new one immediately. Your helmetmay not protect your head from injuryif it has cracks, fissures, or other dam-age to its outside or core padding.

Remember, your helmet won’t do youany good if the chin strap isn’t fas-tened.

Eye Protection

Wear eye protection, such as goggles,to completely surround your eyes toprevent getting dirt or other items inyour eyes. Do not depend on sun-glasses for proper eye protection. Sun-glasses are not recommended; theydon’t prevent objects from flying inthrough the sides.

Long Pants and Long Sleeved Shirt

The goal is to protect your body frombranches, long grass, airborne objects,or anything else that could scrape yourskin. The more thick and durable thematerial, the better protection it’ll pro-vide. Riding pants with kneepads, a jer-sey, and shoulder pads provide the bestprotection.

Helmets should have one of these:1. DOT label2. Snell label3. ANSI Z90.1 label


Prevention

The second step in Prevention is check-ing the condition of your ATV. Chancesare good that you’ll be using your ATVin some rough terrain, and there’s noway you want your brakes to go outwhen riding downhill. You need tocheck the following parts on your ATVbefore every ride.

1. Tires and Wheels

2. Controls and Cable

3. Lights and Electrical

4. Oil and Fuel

5. Chassis and Drive Train

6. Miscellaneous Items

One easy way to remember what parts you need to check is by using the acronym“T-CLOC.” It stands for:

1. TIRES AND WHEELS

Correct tire pressure is crucial. Consultthe General Maintenance section ofthis Operator’s Manual for tire pressureguidelines. Incorrect tire pressure cancause poor handling, instability, and aloss of ATV control.

While checking the tire pressure,inspect the tread and sidewalls of thetires for cracks, cuts, or other damagethat could indicate they need to bereplaced.

2. CONTROLS AND CABLE

With the engine running and brakeapplied, check all transmission posi-tions: forward, neutral, and reverse.

A. Brakes

Squeeze your hand brake lever. If itfeels soft or “squishy,” it could be lowon fluid or have a leak — refer to theGeneral Maintenance section of thisOperator’s Manual for instructions.Don’t use the ATV until the brakes areoperating normally.

Test the brake lever lock and see if itlocks the hand brake lever into posi-tion; then disengage it to release thebrake. Be sure that the auxiliary brakenear the footrest is working; yourbrakes could fail during a ride ifthey’re not maintained.

Condition of the TRV

T C L O CTIRES AND WHEELS

CONTROLS AND CABLE

LIGHTS AND ELECTRICAL

OIL AND FUEL

CHASSISAND DRIVE TRAIN

Check:1. Tire pressure2. Tire surface (tread and sidewalls)

Check:1. Forward2. Neutral3. Reverse

Check:1. Hand brake lever2. Auxiliary brake pedal3. Brake lever lock

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PreventionB. Throttle

The throttle should have a free, smoothrange of motion. If it seems to “stick”at any point, refer to the General Main-tenance section of this Operator’s Man-ual for instructions. Driving your ATVwith a sticking throttle can turn yourleisurely ride into an unwelcome acci-dent. Don’t drive your ATV if the throt-tle sticks.

3. LIGHTS AND ELECTRICAL

Turn the hi-beam and lo-beam on andoff to make sure they work. At thesame time, check that the taillight andbrakelight work. Also, check the status/warning indicators (reverse, neutral,and HI-LO beam) on the LCD whenyou start the ATV. Don’t drive the ATVunless all systems are working. Checkthe ignition switch and engine stopswitch.

4. OIL AND FUEL

Start with a full tank of gas beforeevery ride, and while you’re at it, topoff the oil. Don’t forget to check forfluid leaks around the ATV. Watch theoverheat lamp to ensure the enginecoolant level is adequate.

5. CHASSIS AND DRIVE TRAINGrass and leaves can gum-up your sus-pension and shocks. Clear and cleanthe suspension arms, shock springs,and fenders. Check smoothness byturning the handlebar full-left and full-right. Check that there is no binding,restrictions, free-play, or looseness insteering components.

6. MISCELLANEOUS ITEMSInspect your air filter. Look for debrisor damage that may indicate you needto replace it. A clogged filter can stopan engine. Check your battery termi-nals for corrosion. Also, be sure totighten any loose parts, nuts, or bolts.

You need to prepare for the unexpected.Emergencies and accidents are traumaticenough, but they’re even worse whenyou’re not prepared for them. At the min-imum during every ATV ride, you shouldhave the following items on board:

• Tools• Water• Identification• First Aid Kit

For rides that are longer in duration anddistance, the following additional itemsare recommended:

• Cellular Phone• Maps/GPS• Emergency Kit with Flashlight and

First Aid Kit

Check:1. Hi-beam2. Lo-beam3. Taillight/brakelight4. Status/warning indicators5. Ignition switch6. Stop switch

Check:1. Gas2. Oil3. Fluid leaks

Check:1. Free, smooth range of motion

Check:1. Suspension arms2. Shock springs3. Fenders4. Steering

Check:1. Air filter2. Battery3. Tighten parts, nuts, and bolts

First Aid and Survival


PreventionTools

Routine maintenance will generallyeliminate the need for emergencyrepairs. Riding on rough terrain couldcause loosening of nuts, bolts, and fas-teners. Especially on long rides, carry-ing the right tools can prevent aninconvenience from becoming a crisis.

Water

Water is so important that you need tocarry it regardless of the duration ofyour ride. Heat exhaustion and heatstroke can creep up suddenly and cantake you out of commission. If youbecome dehydrated, you could findyourself physically unable to safelyoperate your ATV.

Identification

If something does happen to you, theemergency personnel will want toknow who you are and whom to con-tact. It’s possible you may be in nocondition to give them that informa-tion. Put your I.D. in your pocketbefore you ride. Without it, you’reanonymous.

Cellular Phone

It may be necessary to make an urgentphone call.

Maps/GPS (Global Positioning System)

Maps may be unnecessary when you’refamiliar with the area. But when you’reriding on unfamiliar trails, it’s good toknow where you are, what’s comingup, and how to get back.

Emergency Kit with Flashlight and First Aid Kit

You’ll need several items in yourEmergency Kit including a flashlight.The matches will come in handy if youneed to start a fire to stay warm. Flaresare appropriate for signaling help. Afirst aid kit is very important if aninjury of some type should happen. Agood First Aid Kit should include ban-dages, antiseptic spray, gauze, tape, etc.

Carry these items on your ATV:1. Bulbs2. Duct tape3. Rope4. Spark plugs5. Spare parts6. Tool Kit

Carry these items:1. Flashlight2. Matches3. Flares4. First Aid Kit5. Money

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Active RidingOverview

“Active Riding” is the second part of “P.A.S.S.” It involves an understanding ofhow your body weight, balance, gravity, and physical forces affect the handlingof the ATV. For example, when you drive a car quickly into a sharp turn, yourbody is pulled to the outside of the turn by centrifugal force. Although a car isrelatively stable, enough centrifugal force can cause the ATV to overturn. Con-stantly shifting operator and passenger weight is one major difference betweendriving a car and riding the ATV. Knowing how to shift your weight is necessaryto avoid rolling or flipping the ATV.

For complete operating instructions, see ATV OPERATION section in this man-ual.


Sound JudgmentOverview

You are not invincible. Knowing thatthe first “S” in “P.A.S.S.” stands for“Sound Judgment” means you need touse yours.

Do you consider yourself to be prettyconservative, or are you a heavy risk-taker? Before continuing with this sec-tion on sound judgment, check yourRisk Factor by doing this short sur-vey:

1. Do you drive over the speed limit?1 2 3

Never Sometimes Often

2. Are you more daring around yourfriends than you are when alone?

1 2 3Never Sometimes Often

3. Do you drive your car when thegas gauge is on empty?


4. Do you feel that no matter whatyou do, you won’t get hurt?


5. Do you drink or use drugs beforeyou drive your car?


6. Do you drive your car even if ithas a major problem with thebrakes, tires, or engine?


7. Do you thrive on the adrenalinerush you get from speeding anddangerous situations?


8. Do you hurt yourself because youdo things that are out of yourability range?


9. Do you tailgate other drivers whenyou think they’re driving tooslow?


10. Do you ignore weather reportsbefore you do outside activitieslike swimming, camping, fishing,or boating?


Add the totals from lines 1-10. YOURRISK FACTOR IS:

10-15: You’re pretty conservative.Chances are good that the consistentlysafe choices you make will help youavoid hurting yourself and the peoplearound you.

16-20: You’re straddling the fence.Depending on your mood or whomyou’re with, the choices you make mayhelp you or hurt you.

21-30: You’re taking your chances.Time to reconsider a lot of the judg-ments you make. You’re destined toput yourself in dangerous situationsand potentially hurt yourself and thepeople around you.

The environment you operate an ATVin is often harsh and sometimes dan-gerous if you don’t take proper precau-tions.

Environment

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Sound JudgmentWeather

You need to consider the weather. It isdangerous to ride your ATV when theweather is bad or potentially bad. Keepabreast with weather forecasts.

Terrain

Always pay close attention to the ter-rain you’re on, even if it is familiar toyou. You can’t assume that the land-scape you’re used to doesn’t change.Changes to landscape can happen atnearly any time. Fences can be con-structed and excavations dug in a shortperiod of time. Weather, climate, anddevelopment take their toll.

Night Riding

Riding at night can be very hazardous.Obstacles and other hazards (that areeasily identified during daytime) aremuch more difficult to see and avoid.When night riding, make sure the lightsare properly adjusted and in goodworking order. Reduce speed; do notover-drive the headlights. Never travelin an unfamiliar area or blaze a newtrail at night. Always carry a flashlightor flare for signaling an emergency.

Paved Surfaces

Don’t do it! The ATV isn’t designedfor pavement. Its handling becomesmore difficult on paved surfaces.

Trail Riding

Use sound judgment when trail riding;that means riding on a trail that fitsyour ability level. If the trail is prettyrugged, standing up on your footrestswill make it easier for you to endurethe rough terrain.

Make yourself visible by using head-lights and taillights, and pull com-pletely off the trail if you need to stop.

Outsloped trails (trails that slant toallow rain to run off) make trail ridinga bit more challenging.

It also helps to know which trails youcan ride and who else might be onthose same trails. These are signs cur-rently used in some areas to designatetrail types and restrictions.

ATV-0068

Trail Signs


Sound Judgment

People do all kinds of things that youcan’t predict or control.

Passenger

Never carry a passenger under the ageof 12. Never carry a passenger whocannot place both feet on the footrestsand who cannot securely hold onto thehandholds.

You are responsible for the passengerand you must instruct the passenger onthe correct procedures for riding.

Riding Companions

Leave a lot of space between you andother riders, especially in dusty anddirty conditions, because it’ll be diffi-cult to see the riders in front of youstopping.

Riding with companions on severalvehicles is not the same as riding oneATV with a passenger.

Other Vehicles

Depending on where you’re riding, youmight encounter ATV’s, bikes, ormotor vehicles on public lands.Respect the presence of cars if you’recrossing roads or riding in public areasand make yourself be seen. If you can’tsee other vehicles coming, that meansyou’re invisible, too.

Hikers

With the renewed interest in hiking,camping, and other outdoor activities,people can show up in remote areaswhere you would never expect them.For their sake, keep your eyes open.

Animals and Nature

Respect the outdoors that you love.Don’t use your ATV to chase animalsor birds. Drive around young treesrather than over them. Keep clear ofstreams and ditches with standingwater.

Tread Lightly and leave it as youfound it.

The last thing you expected was thatyour ATV would break down in themiddle of the field . . . it’s usually soreliable that sometimes you forget theATV has its limits.

Maintenance

You have to maintain your ATV. TheGeneral Maintenance section of thisOperator’s Manual tells you about tak-ing care of your ATV. If, at any time,abnormal noises, vibrations, orimproper functioning of any compo-nent of this ATV is detected, DO NOTOPERATE THE ATV. Take the ATV toan authorized Arctic Cat ATV dealerfor inspection and adjustment or repair.

Cargo Limitations

Limit the ATV to the load capacity rat-ings identified in the Load CapacityRatings chart. So if you and your pas-senger combined weigh in at over 500lb (226 kg), leave some of that extracargo at home. The combined weightlimit, including you, your passenger,your rack cargo, and your trailer, is aspecified amount, so consult the chartand monitor it carefully.

Extra weight on the ATV will alsothrow you off balance if it’s not distrib-uted evenly, side-to-side and front-to-rear.

Those Around You

Equipment

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Sound JudgmentCargo has such a huge affect on han-dling that you need to pay a lot ofattention to your speed. Even on reallylevel areas, you should keep it under 10mph (16 kph) if you’ve got a trailerattached. Avoid uneven terrain. Also,consider that your braking distance isgoing to increase with the more weightyou carry.

Load Capacity Ratings Chart

Max Load Capacity - Total weight ofoperator and passenger, accessoryweight, tongue weight, and cargo on thefront and rear rack.

Tongue Weight - Weight on trailertongue.

Towing Capacity - Total weight oftrailer and all cargo in the trailer.

Speedrack

When installing Speedrack accesso-ries, make sure to read and carefullyfollow the instructions provided ineach kit including all weight restric-tions as noted on placards and decals.

NOTE: Use extra caution whenoperating this ATV with additionalloads such as passenger, accesso-ries, and/or cargo. Handling of theATV may be adversely affected.Reduce speed when adding addi-tional loads.

A safe, enjoyable ride is dependent onmany personal choices. An ATV, likeall motorized vehicles, can be danger-ous to operate if you choose to ignoresafety precautions, take unnecessarychances, or ride beyond your ability oryour vehicle’s capability. Don’t allowthe thrill of freedom or adventure toaffect your ability to make good, safechoices.

Think about these when dealing with cargo:

1. Rack weight limit2. Trailer weight limit3. Weight distribution4. Speed

ARCTIC CAT LOAD CAPACITY RATINGS

Item Specifications

(lb) (kg)

Max Load Capacity 600 272

Front Rack (Max) 100 45

Rear Rack (Max) 50 23

Storage Box (Max) 35 16

Tongue Weight 35 16

Rear Rack, Storage Box, and Tongue Weight

(Max)

50 23

Towing Capacity 1050 477

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying ortowing cargo improperly.

WHAT CAN HAPPENCould cause changes in handling,which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity.Cargo should be properly distributedand securely attached.Reduce speed when carrying cargo orpulling a trailer. Allow greater distancefor braking.Always follow the instructions in thisOperator’s Manual for carrying cargoor pulling a trailer.

Personal Choices


Sound JudgmentAlcohol and Drug Consumption (Operator and/or Passenger)

Alcohol is related to a high percentageof all hospital admissions due to acci-dents in the U.S. It’s extremely danger-ous to drink alcoholic beverages andride . . . it’s also very foolish.

Be aware of prescription and over-the-counter medications. Drowsiness andimpaired judgment can be caused by awide variety of medications. The sameis true of allergy, cold, flu, and head-ache medications. Your physical sizeand weight can’t protect you . . . justone antihistamine tablet can affect yourjudgment.

If your sense of adventure persuadesyou to do illegal drugs when you’reriding your ATV, this is a reality check.Something to think about—there canbe legal consequences that will takeaway all that freedom you love. Don’tuse alcohol or drugs before or duringyour ride.

Your Physical Condition

Being physically exhausted is likebeing drunk. Try to do something that’sdetail-oriented when you’re reallytired, and you’ll feel totally uncoordi-nated.

Reckless Riding

If you are involved in an accident whenyou’re speeding, you have a 25%chance of landing yourself in the hospi-tal. The faster you go, the more likelyyou are to destroy your head and inter-nal organs, and skip the wheelies,jumps, stunts, and any other showboat-ing.

Substances to avoid when riding:1. Alcohol2. Over-the-counter or prescription drugs3. Illegal/mood altering drugs

THE EFFECTS OF ALCOHOL*

The Number of Drinks that Impair Mental and Physical Abilities

1-2 DRINKS

Mental processes such as restraint,awareness, concentration, and judg-ment affected; reaction time slowed;inability to perform complicated tasks.

3-4 DRINKS

Depth perception, glare recovery, eyemovement, and focus affected;decreased judgment and control.

5+ DRINKS

Coordination deteriorates, loss of crit-ical judgment, and impaired memoryand comprehension.

*According to the ATV Safety Institute.

Don’t ride:1. When you’re tired

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Sound JudgmentLaws and Regulations

Any police officer will tell you thatignorance of the law is no defense.Your best defense is to check out yourlocal, state, or provincial laws beforeriding. It’ll also make sure that you cancontinue to ride in your favorite areas.The quickest way to have a land areaclosed is by riding over the regulations.

Group Behavior

People always do crazier and riskierthings in a group than they would con-sider doing by themselves. Whenyou’re riding with others and thingsstart to get out of hand, decide whetheryou’re willing to be injured or see yourfriends injured.

SIPDE

By themselves, none of these safebehaviors and sound judgments will govery far. But when you put them alltogether . . . when you’re paying atten-tion to how you feel, when you’remonitoring the movements of yourATV, and when you’re constantly eval-uating your environment, then you’repracticing SIPDE. SIPDE is an acro-nym that stands for:

S I P D ESCAN/

SEARCHIDENTIFY HAZARDS

PREDICT WHAT WILL HAPPEN

DECIDE WHAT TO DO

EXECUTE THE DECISION


SupervisionOverview

You’re responsible for supervisingthose who ride your ATV. Your wisdomis valuable . . . it’ll bring them all backsafely—your friends, your family, yourrelatives, and your ATV. It’s crucialthat you consider yourself a supervisorfor all riders of your ATV. Whether youaccept responsibility or not, the truth isthat you are responsible for others rid-ing your ATV.

You’re to the last letter in “PASS” . . .“Supervision.” You’ve just gonethrough the manual, and you’ve seenwhat’s involved. That puts you in agood position to be confident aboutwhat you know. So now it’s time to useyour knowledge and supervise otherswho ride your ATV.

Inexperienced/Untrained Riders

You can’t let people ride your ATVwho don’t know what they’re doing.Unless they’ve had over a year of expe-rience with riding an all-terrain ATV ortaken a training course, it’s yourresponsibility to keep them off yourATV. It can be dangerous (especiallyfor underaged children)—all the morereason for you to be firm.

Experienced/Trained Riders

If anyone is going to borrow your ATV,you are responsible for their supervi-sion. Before they ride, have them takethe training course, have them watchthe safety video, and have them readthe Operator’s Manual. You train them.It doesn’t matter how you do it, as longas you do it.

TRV’s are a little different from thehandling to the stability to the controls.So regardless of how much experienceyour family members have, they don’thave experience with your ATV. Letexperienced riders get familiar withyour ATV—show them the basicsbefore they take off. You don’t want iton your conscience that someone gothurt because you didn’t tell them howto use your ATV.

Remember that regardless ofexperience, you should never letanyone under the age of 16 oper-ate your ATV.

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Taking Responsibility

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DIVISION II - OPERATION/MAINTENANCEPreface

This Arctic Cat TRV Operator’s Man-ual should be considered a permanentpart of the ATV and must remain withthe ATV at the time of resale. If theATV changes ownership more thanonce, contact Arctic Cat Inc., ServiceDepartment, P.O. Box 810, Thief RiverFalls, MN 56701, for proper registra-tion information.

You have chosen a quality Arctic CatTRV designed and manufactured togive dependable service. Be sure, asthe owner/operator of an Arctic CatTRV, to become thoroughly familiarwith its basic operation, maintenance,and storage procedures. Read, under-stand, and follow the entire Operator’sManual before operating the ATV toensure safe and proper use of your newArctic Cat ATV. Always operate theATV within your level of skill and cur-rent terrain conditions.

Division II of this manual covers oper-ator-related maintenance, operatinginstructions, and storage instructions. Ifmajor repair or service is ever required,contact an authorized Arctic Cat ATVdealer for professional service.

At the time of publication, all informa-tion and illustrations in Division IIwere technically correct. Some illustra-tions used in Division II are used forclarity purposes only and are notdesigned to depict actual conditions.Because Arctic Cat Inc. constantlyrefines and improves its products, noretroactive obligation is incurred.

PARTS AND ACCESSORIES

When in need of replacement parts, oil, or accessories for your Arctic Cat TRV,be sure to use only GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO-RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered tomeet the standards and requirements of your Arctic Cat TRV. For a completelist of accessories, refer to the current Arctic Cat Accessory Catalog.

To aid in service and maintenance procedures on this ATV, a Service Manualand an Illustrated Parts Manual are available through your local Arctic CatATV dealer.

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TRV SPECIFICATIONS*

* Specifications subject to change without notice.

ENGINE AND DRIVE 400 H1

Type Four-Cycle/Oil Cooled

Bore x Stroke 81.0 mm x 71.2 mm (3.19 x 2.80 in.)

Displacement 366 cc (22.33 cu in.)

Spark Plug Type NGK CR8E

Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.)

Brake Type Hydraulic Disc Service/Hydraulic Disc Auxiliary

Carburetor Type Keihin CVK36

CHASSIS

Length (Overall) 250.4 cm (98.6 in.)

Height (Overall) 127.8 cm (50.3 in.)

Width (Overall) 120.6 cm (47.5 in.)

Suspension Travel 25.4 cm (10.0 in.)

Tire Size (Front) AT25 x 8-12

Tire Size (Rear) AT25 x 10-12

Tire Inflation Pressure 0.35 kg/cm² (5.0 psi)

MISCELLANY

Dry Weight (Approx) 315.7 kg (696 lb)

Gas Tank Capacity 20.1 L (5.3 U.S. gal.)

Coolant Capacity N/A

Differential Capacity 275 ml (9.3 fl oz)

Rear Drive Capacity 250 ml (8.5 fl oz)

Engine Oil Capacity 2.8 L (3.0 U.S. qt)

Gasoline (Recommended) 87 Octane Regular Unleaded

Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic)

Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid

Taillight/Brakelight 12V/8W/27W

Headlight 12V/27W (4)

Starting System Electric

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TRV SPECIFICATIONS*


ENGINE AND DRIVE 550 H1 700 H1 1000 H2Type Four-Cycle/Liquid

CooledFour-Cycle/Liquid Cooled

Four-Cycle/Liquid-Cooled V-Twin

Bore x Stroke 92 mm x 82 mm (3.62 x 3.22 in.)

102 mm x 85 mm (4.01 x 3.35 in.)

92 mm x 71.6 mm (3.66 x 2.81 in.)

Displacement 545 cc (33.3 cu in.) 695 cc (42.4 cu in.) 952 cc (58 cu in.)

Spark Plug Type NGK CPR8E NGK CPR8E NGK CPR8E (2)


Brake Types Hydraulic w/Brake Lever Lock and Auxiliary Brake

CHASSISLength (Overall) 250.4 cm (98.6 in.) 250.4 cm (98.6 in.)

Height (Overall) 127.8 cm (50.3 in.) 127.8 cm (50.3 in.)






MISCELLANYDry Weight (Approx) 326 kg (719 lb) 328 kg (724 lb) 356 kg (785 lb)


Coolant Capacity 2.9 L (3.0 U.S. qt) 2.9 L (3.0 U.S. qt) 3.3 L (3.5 U.S. qt)



Engine Oil Capacity 2.5 L (2.6 U.S. qt) 2.5 L (2.6 U.S. qt) 2.8 L (3.0 U.S. qt)

Gasoline (Recommended)

87 Octane Regular Unleaded

Engine Oil (Recommended)

Arctic Cat ACX All Weather (Synthetic)

Differential/Rear Drive Lubricant

SAE Approved 80W-90 Hypoid




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TRV SPECIFICATIONS*


ENGINE AND DRIVE 700 H1 Cruiser 1000 H2 CruiserType Four-Cycle/

Liquid CooledFour-Cycle/Liquid-Cooled V-Twin

Bore x Stroke 102 mm x 85 mm (4.01 x 3.35 in.)

92 mm x 71.6 mm (3.66 x 2.81 in.)

Displacement 695 cc (42.4 cu in.) 952 cc (58 cu in.)

Spark Plug Type NGK CPR8E NGK CPR8E (2)


Brake Types Hydraulic w/Brake Lever Lock and Auxiliary Brake

CHASSISLength (Overall) 256.5 cm (101.0 in.)

Height (Overall) 139.7 cm (55.0 in)






MISCELLANYDry Weight (Approx) 354.7 kg (782 lb) 362 kg (798 lb)


Coolant Capacity 2.9 L (3.0 U.S. qt) 3.3 L (3.5 U.S. qt)



Engine Oil Capacity 2.5 L (2.6 U.S. qt) 2.8 L (3.0 U.S. qt)

Gasoline (Recommended)

87 Octane Regular Unleaded

Engine Oil (Recommended)

Arctic Cat ACX All Weather (Synthetic)

Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid




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Location of Parts and Controls

CR037A

CR036A

CR028C

1. Battery

2. Headlights

3. Hand Brake Lever

4. Passenger Seat Latch Handles

5. Reverse Override Switch

6. Seat Lock Lever

7. Storage Compartment

8. Auxiliary Brake Pedal

9. Taillight/Brakelight

10. Brake Lever Lock

11. Key Switch

12. Shift Lever

13. Throttle Limiter

14. Throttle Lever

15. Operator’s Manual Location

16. Drive Select Switch

17. Handwarmer/ThumbwarmerSwitch (Cruiser)

18. Headlight HI/LO Switch

19. Emergency Starter Button

20. Engine Stop Switch

21. Digital Gauge

NOTE: The ATV you have pur-chased may differ slightly fromthose shown in the figures of thismanual.

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ATV Operation

Active riding and basic maneuvers arethe foundation of your ride. Withoutbasic skills, it’s impossible to move tothis level — active riding. These areyour basic maneuvers:

• Mounting the TRV (Operator)• Mounting the TRV (Passenger)• Starting the Engine• Starting a Cold Engine• Varying Temperature Adjustments• Shifting• Braking/Stopping• Parking• Dismounting the TRV

Mounting the TRV (Operator)

1. From the left side, grab the left-side handlebar, apply the brake,and put your left foot on the foot-rest.

2. Grab the right-side handlebar.

3. Swing your leg over the seat andset your right foot down on theright-side footrest.

4. Get seated in a comfortable position.

5. Always keep your feet planted onthe footrests.

Mounting the TRV (Passenger)

1. After the operator is seated and hasthe brake firmly applied, with yourleft hand, grasp the left shoulder ofthe operator, and with your righthand grasp the backrest; thenswing your leg over the seat andset your right foot down on theright-side footrest.

2. Get seated in a comfortable posi-tion and keep hands firmly on thehandholds.

3. Always keep your feet planted onthe footrests.

Starting the Engine

Always start with the ATV on a flat,level surface. Carbon monoxide poi-soning can kill you, so keep your ATVoutside while it’s running. Follow thesesteps to start it up:

1. Mount the ATV and sit down.

2. Engage the brake lever lock.

3. Turn on the ignition.

4. Shift into neutral.

5. Move the emergency stop switchto RUN.

6. Press the starter button.

7. Let the engine warm up.

Another way to remember the startingprocedure is by using the acronym“BONE-C.” It stands for:

Basic Operating Maneuvers

CAUTIONDo not run the starter motor formore than eight seconds per start-ing attempt. The starter motor mayoverheat causing severe startermotor damage. Allow 15 secondsbetween starting attempts to allowthe starter motor to cool.

B O N E CBRAKES LOCKED

ON KEY SWITCH

NEUTRAL TRANSMISSION

ENGINE STOP SWITCH ON

CHOKE AUTO-MATIC

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ATV OperationStarting A Cold Engine (EFI Models)

NOTE: It is very important not totouch or compress the throttle leverduring the starting procedures.

1. Turn off all electrical accessories(hand warmer, lights, etc.); thenrotate the ignition switch key tothe first position (ON) leaving theheadlights OFF. Note that the N isindicated on the LCD.


NOTE: Do not touch the throttlelever until the engine has run for atleast 3 minutes.

3. Allow the engine to warm up forapproximately 2-3 minutes or untilthe ATV will accelerate withouthesitating.

Starting A Cold Engine (Carbureted Model)

NOTE: It is very important not totouch or compress the throttlelever during the starting proce-dures.

1. Turn off all electrical accessories(hand warmer, lights, etc.); thenrotate the ignition switch key tothe first position (ON) leaving theheadlights OFF. Note that the N isindicated on the LCD.

NOTE: Pump the primer threetimes when the temperature is at0° C (32° F) or colder. To accessthe primer, the seat and right-sideheat shield must be removed.

735-887C

738-436A


3. If the engine does not start, pressthe starter button again for eightseconds.

NOTE: At this point if the enginedoes not start, pump the primerthree more times; then press thestarter button again.



40

ATV Operation4. Allow the engine to warm up for

approximately 2-3 minutes or untilthe ATV will accelerate withouthesitating.

Varying Temperature Adjustments

To ensure proper starting and operatingperformance, adjustments should bemade for varying ambient tempera-tures. See an authorized Arctic CatATV dealer for recommended tempera-ture adjustements.

NOTE: These recommendedadjustments are the owner’sresponsibility.

Shifting

CF130B

The automatic transmission has a dual-range transmission with reverse. Toshift the transmission, follow thesesteps:

1. To engage the high range fromneutral, move the shift lever for-ward.

2. To engage the low range from highrange, move the shift lever out-ward and forward.

NOTE: The high range is for nor-mal riding with light loads. The lowrange is for carrying heavy loadsor trailer towing. Compared toHIGH range, the LOW range posi-tion provides slower speed andgreater torque to the wheels.

3. To engage reverse gear from neu-tral, move the shift lever outwardand rearward into the R position.

Braking/Stopping

Always allow plenty of room and timeto stop safely. Sometimes quick stopsare inevitable, so always be prepared.Whether you’re stopping slowly orstopping quickly, do this:

1. Squeeze the brake lever on the lefthandlebar to apply both the frontand rear brakes.

2. If your wheels lock, release themfor a second; then apply themagain.

3. Never “ride” the brake. Evenmaintaining minimal pressure onthe brake lever will cause thebrake pads to drag on the disc andmay overheat the brake fluid.

CAUTIONAlways shift into low range whenoperating on wet or uneven terrain,when towing or pushing heavyloads, and when using a plow. Fail-ure to follow this caution mayresult in premature V-belt failure orin damage to related drive systemcomponents.

CAUTIONAlways come to a complete stopbefore attempting to shift from onerange to the other or into reverse.Always shift on level ground, orengage the brake lever lock beforeshifting into another range or intoreverse.

! WARNINGDo not start the engine or operatethis ATV with the clutch shieldremoved. Severe injury couldresult.

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ATV Operation

Parking

Parking involves following the previ-ous rules for braking; then:

1. After the ATV stops, shift intoneutral.

2. Stop the engine using the enginestop switch.

3. Turn off the ignition.

4. If you have to park on a hill, shiftthe ATV into low gear; otherwise,try to park only on level surfaces.


Dismounting the TRV

After you’ve followed the procedurefor parking, it’s time to dismount:

1. The operator should double checkthat the brake lever lock is engaged.

2. The passenger should grasp theleft shoulder of the operator withthe right hand and with the lefthand grasp the left-side handhold;then swing the right leg over theseat and step to the ground on theleft side of the ATV.

3. The operator should swing theright leg over to the left side of theseat.

4. The operator should step to theground on the left side of the ATV.

Active riding involves moving yourbody. You and your passenger mustlearn to lean and shift body weight intoturns to maintain control.

Safe riding techniques include:

• Riding• Leaning, Weight Shift, and Balance• Wide Turns• Sharp Turns• Quick Turns• K-Turns• Riding Uphill• Riding Downhill• Sidehilling/Traversing• Swerving• Crossing Obstacles

Riding

Once the engine’s warm, the ATV isready to go.

ATV-0012

1. Keep your feet on the footrests andboth hands on the handlebar.

2. Hold the brake lever, and releasethe brake lever lock.

3. Shift into gear.

4. Release the brake slowly andapply the throttle.

! WARNINGExcessive repetitive use of thehydraulic brake for high speedstops will cause overheating of thebrake fluid and premature brakepad wear which will result in anunexpected loss of brakes.

! WARNINGUse only Arctic Cat approved brakefluid. Never substitute or mix differ-ent types or grades of brake fluid.Brake loss can result. Check brakefluid level and pad wear beforeeach use. Brake loss can result insevere injury or even death.

How to Handle the TRV (Active Riding Techniques)

42

ATV OperationLeaning, Weight Shift, and Balance

When you turn, the trick is to moveforward and slide over to the side of theseat that’s on the inside of the turn.Support your body weight on the out-side footrest. At the same time, leanyour body and the passenger body tothe inside of the turn. Pay attention tothe handling—if you feel the tires com-ing off the ground, reduce speed, shiftmore of your body weight and passen-ger’s body weight to the side that’s lift-ing, and make the turn wider ifpossible.

ATV-0013

ATV-0024

ATV-0025

Wide Turns

Many accidents happen during turns. Ifyou don’t understand turning tech-niques, it’s easy for the ATV to getaway from you by losing traction,plowing, or tipping. Use this methodfor wide turns:

ATV-0046

ATV-0045

ATV-0044

1. Ease off the throttle as youapproach the turn to slow down.

2. Use the principles of leaning,weight shifting, and balancing—shift your body weight and passen-ger’s body weight to the inside ofthe turn.

3. Gradually increase your speed asyou come out of the turn.

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ATV OperationSharp Turns

After mastering wide turns, practicethe advanced skill of sharp turns.

ATV-202


2. Use the principles of leaning,weight shifting, and balancing—shift your body weight to theinside of the turn.

3. You might have to lean into theturn more than you do in a wideturn.

4. If shifting your weight and balancearen’t enough to keep the ATVtires on the ground, straighten outthe handlebar as much as you can.

5. Gradually increase your speed asyou come out of the turn.

Quick Turns

Quick turns are the most difficult turnsand should only be done after you areexperienced with your ATV.

ATV-203


2. Turn the handlebar and shiftweight and balance at the sametime as you enter the turn (use theprinciples of leaning, weight shift-ing, and balancing—shift yourbody weight and passenger’s bodyweight to the inside of the turn).

3. Follow this with slight acceleration.

4. For multiple turns, repeat thismovement as needed.

5. To make your turn quicker, tryraising yourself off the seat a fewinches as you shift your weight.

44

ATV OperationK-Turns

Use K-turns if you accidentally stallwhile riding uphill; you need to takeaction before the ATV rolls backwarddown the hill.

ATV-0020

ATV-0034

ATV-0035

ATV-0036

ATV-0037

1. Stop where you are, apply thebrakes, and shift to neutral.

2. Shut off the engine.

3. Keep your body weight shiftedforward.

4. Ask the passenger to dismount.

5. Get off the ATV on the uphill side.

6. If you’re to the left of the ATV,turn the handlebar all the way left.

7. Partially release the brake, butlightly hold the brake lever.

8. Let the ATV roll to your right sideuntil it faces slightly downhill.

9. Reapply the brakes.

10. Get back on the ATV from theuphill side, have your passengermount the ATV from the uphillside, and keep your body weightand the passenger’s body weightshifted uphill when you sit down.

11. Start the engine and follow themethod for riding downhill.

Riding UphillMany accidents happen while riding onhills and as a result of the ATV rollingor flipping. So, obviously, use extremecaution and follow this method for rid-ing uphill.

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ATV Operation

ATV-207

1. Accelerate before you start climb-ing; then maintain a steady pace.

2. Both the operator and the passen-ger should lean as far forward aspossible. For steeper hills, theoperator should come off the seatto stand and lean forward.

3. If you lose speed, release the throttle(so your front tires don’t lift), OR

4. If that doesn’t work and you stillhave forward motion and the ter-rain permits, do a U-turn, go backdown, and try climbing again, OR

5. If you have lost all forward motion,follow the K-turn procedure.

Never Operate Up Or Down Hills Steeper Than 25°

Riding Downhill

Success in riding downhill depends onhow well you know your brakes—takeit easy on them, or you could flip over.

1. Shift your body weight and pas-senger’s body weight as far backon the seat as possible.

2. Keep it in a gear; stay out of neu-tral.

3. Lightly apply the brake and easeup on the throttle.

ATV-208

Sidehilling/Traversing

Sidehilling is considered an advancedskill; it’s really tricky and unpredict-able. So, whether your skills areadvanced or not, try to avoid this kindof riding. If you’re in a situation whereyou absolutely have to sidehill, followthis method:

46

ATV Operation

ATV-0017

ATV-0028

ATV-0029

1. Keep your speed low and consis-tent.

2. Shift all your body weight andpassenger’s body weight to theuphill side of the seat; also, sup-port weight on the uphill footrest.

3. Steer like you’re driving into thehill.

4. If the ATV feels like it’s tipping,turn the handlebar downhill. Ifthat’s not possible because of theterrain or other conditions or if itjust doesn’t work, stop and get off.Have the passenger dismount onthe uphill side first; then youshould dismount on the uphill side.

Swerving

Swerving is usually an emergencyreaction to avoid an obstacle but is sim-ilar to quick turns. The difference isthat quick turns involve slight accelera-tion in the turn; don’t accelerate if youswerve.

ATV-0043

ATV-0042

ATV-0041

1. Ease off the throttle as youapproach the obstacle.

2. Turn the handlebar. At the sametime, shift weight and balance asyou swerve. Use the principles ofleaning, weight shifting, and bal-ancing—shift your body weightand the passenger’s body weight tothe inside of the turn.

3. Keep your hand off the brake untilthe emergency is over and you’reback in control.

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ATV OperationCrossing Obstacles

Crossing obstacles is risky; avoid it ifpossible. Riding over logs, rocks, andruts means combining all the active rid-ing skills into one big motion. YourATV will respond differently for differ-ent obstacles (logs, ruts, etc.), but theseare general guidelines for overcomingtwo-track (both tires contacting theobstacle at the same time) obstacles:

ATV-0016

ATV-0026

ATV-0027

1. Stop the ATV.

2. Have the passenger dismount.

3. Keep your speed way down; lessthan 5 mph.

4. Approach the obstacle head-on.

5. Come up off the seat.

6. Keep your weight on the footrests.

7. Apply a little throttle when thefront tires make contact with theobstacle.

8. Lean forward and release the throt-tle when the front tires clear theobstacle.

9. Keep your body loose to absorbany shock.

10. If the ATV starts tipping, shift yourbody weight to keep it in balance.

To clear a single-track (only one tirecontacts) obstacle, follow the samerules except:

1. Use the ATV’s momentum to clearthe obstacle.

2. Don’t pull up on the handlebar.

3. Don’t apply the throttle.

Driving an ATV and a car have somesimilarities; however, there are alwaysexceptions to the rules. Here are a fewsituations that require special attention:

• Reversing• Skidding or Sliding• Parking on a Hill• Stalling on a Hill• Crossing Water• Crossing Roads• Driving in Cold Weather• Stopping the TRV• Stopping the Engine

Reversing

It’s tough to see things behind you.

1. Go slowly. It’s hard to see behindyou.

2. Keep your handlebar straight.

3. Backing down hills is a bad idea;do a U-turn or K-turn instead toturn around.

Tips

48

ATV OperationSkidding or SlidingIf you lose control after hitting sand,ice, mud, or water:

1. Turn your handlebar into the direc-tion of the slide.

2. Keep your hand off the brakesuntil you’re out of the skid.

3. Shift your weight forward.

Sometimes your ATV may not respondand goes straight ahead instead of let-ting you turn. Here’s how to handle it:

1. Slow down.

2. Move forward on the seat.

3. Lean to inside of turn and haveyour passenger lean to the insideof the turn.

4. Turn handlebar.

Parking on a HillThis shouldn’t be necessary, but if it is:

1. Keep it in gear.


3. Find something to block the reartires.

Stalling on a HillIf you use the right method for ridinguphill, this shouldn’t happen. But ifyou have a problem, do this:

1. If the ATV hasn’t started rollingbackwards yet, follow the proce-dure for the K-turn, OR

2. If the ATV is already rolling back-ward, both the operator and thepassenger should lean as far for-ward as possible and the operatorcan be standing up on the footrests.

3. Nice and easy, apply the handbrake lever.

4. When you come to a stop, followthe procedure for the K-turn.

Crossing Water

This ATV can only handle water up toits footrests. Any more than that andyou risk engine damage and/or per-sonal injury. Stay away from fast mov-ing rivers. Tires can be buoyant, so ifthe water is too deep, you might findthe ATV suddenly afloat.

1. Physically check the depth andcurrent of the water, especially ifyou can’t see the bottom. You’realso checking for boulders, logs, orany other hidden obstacles.

2. Keep ATV speed slow.

3. Make sure you have a way out onthe other side of the water.

4. If you get stuck in the sludge ormud, try rocking the ATV fromside to side.

5. Once you’ve cleared the water,briefly apply the brakes to makesure they work.

Crossing Roads

Crossing roads on your ATV is also abad idea, so avoid it. If you can’t:

1. Stop completely on the shoulder ofthe road.

2. Check both directions for traffic.

3. Crossing near a blind corner orintersection is dangerous; don’t doit.

4. Drive straight across to the oppo-site shoulder.

5. Take into account that your ATVcould stall while crossing; giveyourself and your passengerenough time to get off the road.

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ATV Operation6. You have to assume that oncoming

cars don’t see you, and if they do,they won’t be able to predict youractions.

7. It’s illegal to cross public roads insome places. Know your locallaws.

Driving In Cold Weather

NOTE: Check that all controllevers move freely. Make sure thatthe footrest, shift lever, and auxil-iary brake pedal are free of ice andsnow.

1. With the transmission in neutral,move the ATV forward and back-ward to check that the wheels rollfreely. If the ATV will not roll, thetires may be frozen to the groundor the brake pads may be frozen tothe discs.

2. If the tires are frozen to theground, pour warm water aroundthem to melt the ice.

3. If the brakes are frozen, use a suit-able heating device to thaw out thebrakes.

NOTE: After the brakes thaw, drythem by applying them severaltimes while riding slowly.

NOTE: After riding throughwater, mud, snow, or slush, it isimportant to dry both brake sys-tems before parking the ATV.

4. Practice driving in an open snow-covered or ice-covered area at slowspeeds before driving on snow-cov-ered or ice-covered trails.

5. Learn how the ATV responds tosteering and braking on the type ofterrain to be encountered on theride.

Stopping The TRV

To stop the ATV, first release the throt-tle lever. Next, apply the brake.

Stopping The Engine

To stop the engine, turn the ignitionswitch key to the OFF position or setthe emergency stop switch to the OFFposition.

! WARNINGFor your personal safety, it is veryimportant to wear the type andamount of cold-weather clothingaccording to the coldest antici-pated temperatures.

CAUTIONBefore riding, manually move theATV forward and backward to makecertain that all wheels roll freely.

! WARNINGDo not attempt to free frozenbrakes by pouring warm water onthe brake pads and housings.

! WARNINGGo slowly and be extra carefulwhen riding on snow-covered orice-covered terrain. Always be alertto changing terrain conditionswhen operating the ATV.

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GENERAL INFORMATIONTRV IDENTIFICATION NUMBERS

This ATV has two identification num-bers: Vehicle Identification Number(VIN) and Engine Serial Number(ESN).

The VIN is located on the frame sup-port rail.

AF968B

The ESN is located on the left-side ofthe engine crankcase.

KC287A

CF109L

GZ001C

These numbers are required by thedealer to complete warranty claimsproperly. No warranty will be allowedby Arctic Cat if the VIN or ESN isremoved or mutilated in any way.

Always provide the ATV name, VIN,and ESN when contacting an autho-rized Arctic Cat ATV dealer for parts,service, accessories, or warranty. If acomplete engine must be replaced, askthe dealer to notify Arctic Cat for cor-rect registration information.

IGNITION SWITCH KEY

Two keys come with the ATV. Keep thespare key in a safe place. An identify-ing number is stamped on each key.Use this number when ordering areplacement key.

CONTROL LOCATIONS AND FUNCTIONS

Ignition Switch

The ignition switch has three positions.

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ATV-0056

OFF position — All electrical circuitsexcept the accessory plug are off. Theengine will not start. The key can beremoved in this position.

NOTE: The accessory plug ispowered by the battery at all times.

ON position — The ignition circuit iscomplete and the engine can run. Thekey cannot be removed in this position.

LIGHTS position — The ignition cir-cuit is complete and the headlights andtaillight are on. The key cannot beremoved in this position.

Shift Lever

This ATV has a dual-range automatictransmission with reverse. To shift theATV, follow these steps:

CF130A

1. To engage the high range fromneutral, move the shift lever for-ward.

2. To engage the low range from highrange, move the shift lever out-ward and forward.

NOTE: The high range is for nor-mal riding with light loads. The lowrange is for carrying heavy loadsor trailer towing. Compared toHIGH range, the LOW range posi-tion provides slower speed andgreater torque to the wheels.

3. To engage reverse gear from neu-tral, move the shift lever outwardand rearward into the R position.

Drive Select Switch

FI475A

CAUTIONLeaving the ignition switch in theON or LIGHTS position for a longperiod of time when the engine isnot running may cause the batteryto discharge. Always leave theignition switch in the OFF positionwhen engine is not running.

CAUTIONAlways shift into low range whenoperating on wet or uneven terrain,when towing or pushing heavyloads, and when using a plow. Fail-ure to follow this caution mayresult in premature V-belt failure orin damage to related drive systemcomponents.

CAUTIONAlways come to a complete stopbefore attempting to shift from onerange to the other or into reverse.Always shift on level ground, orengage the brake lever lock beforeshifting into another range or intoreverse.

52

This switch allows the operator tooperate the ATV in either 2-wheeldrive (rear wheels) or 4-wheel drive(all wheels). For normal riding on flat,dry, hard surfaces, 2-wheel driveshould be sufficient. In situations ofaggressive trail conditions, 4-wheeldrive would be the desired choice.

To either engage or disengage the frontwheels, move the switch to the 4WDposition or to the 2WD position.

The 4WD lock allows the operator tomechanically lock the front differentialto apply equal power to both frontwheels.

To engage the lock from 4WD, slidethe switch up and move it fully to theleft. To disengage the lock, move theswitch lever to the right.

Handwarmers/Thumbwarmer (Cruiser)The operator’s handwarmers/thumb-warmer are controlled by a rocker-type switch on the instrument pod.There are three positions on the switch(Low/Off/High).

CR027C

The passenger’s handwarmers are con-trolled by a rocker-type switch locatedbeneath the right-side handgrip. Thereare three positions on the switch (Low/Off/High).

CR009A

NOTE: Operating handwarmers,lights, and/or other accessories atlow engine RPM for extended timemay cause excessive battery dis-charge resulting in erratic engineoperation.

Hand Brake

The hand brake is considered to be thenormal operating (main) brake. Itshould be applied whenever a brakingsituation is needed.

Apply the brake by compressing thebrake lever toward the handlebar.

CAUTIONDo not attempt to either engage ordisengage the 4WD lock while theATV is moving.

! WARNINGThe 4WD lock is intended for usewhere minimum traction is available.NEVER EXCEED 10 MPH (16 kph)with the lock engaged. Maneuver-ability and handling characteristicswill differ with the lock engaged.ALWAYS shift into four-wheel driveprior to engaging the front differen-tial lock. Failure to follow this proce-dure may result in loss of control.Control loss can result in severeinjury or even death.

CAUTIONAlways charge a discharged bat-tery prior to storage or severe bat-tery damage may occur (SeeGENERAL MAINTENANCE - BAT-TERY in this manual.

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Brake Lever Lock

To engage and release the brake leverlock, use the following procedure.

738-420B

1. Squeeze the hand brake two orthree times and release it.

2. Depress and hold the brake leverlock.

3. While holding in on the brakelever lock, squeeze the brake lever.

NOTE: It will click as it engagesand the brake lever will not returnto its released position.

4. Release the brake lever lock bysqueezing the brake lever. It willreturn to its released position.

Check to make sure the brake lever lockengages properly and that the brake(when engaged) locks the wheels.

1. Pump the brake lever 2 or 3 times.


3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, takethe ATV to an authorized Arctic CatATV dealer for service.

Headlight HI/LO Switch

Use the headlight HI/LO switch toselect the high or low headlight beamwhen the ignition switch is in theLIGHTS position. When the switch isin the HI position, the high beam willilluminate. When the switch is in theLO position, the low beam will illumi-nate.

CF245A

Engine Emergency Stop Switch

OFF position — The ignition circuit isoff. The engine cannot be started orwill not run. If the emergency stopswitch is used to stop engine withoutturning off ignition switch, the batterymay discharge.

RUN position — The ignition circuit ison. The engine can start and run.

! WARNINGAlways check to be sure that thebrake lever lock has been disen-gaged before operating the ATV. Anaccident could result if the brakelever lock is left engaged while theATV is operated. The brake mayrelax if left engaged for a longperiod of time. This could cause anaccident; therefore, do not leavethe ATV on a hill depending on thebrake lever lock. Always block thedownhill side of the wheels if leav-ing the ATV on a hill or park theATV in a sidehill position.

54

Electric Starter Button

Pushing in on this button activates thestarter motor. Before starting theengine, make sure the ignition switch isin the ON position, the transmission isin neutral, the reverse shift lever is inthe forward position, and the brakelever lock is engaged.

NOTE: This ATV has safety inter-lock switches which prevent thestarter motor from activating whenthe transmission is not in neutral.To start the ATV while in gear,depress the auxiliary brake pedalor compress the brake lever; thendepress the starter button.

Reverse Override Switch

This ATV is equipped with a reversespeed limiter system. When additionalRPM is needed in reverse, depress andhold the override switch.

NOTE: On the EFI models, theoverride is active only when 4WDis selected.

Throttle Lever

FI475B

Control engine RPM with the positionof the throttle lever. Operate this leverwith the thumb. Pushing it forwardincreases engine RPM and allowing itto retract decreases engine RPM.

Throttle Limiter Screw

Throttle lever travel may be limited byadjusting the throttle limiter screw. Thethrottle limiter should be adjustedaccording to the operator’s skill andexperience. To adjust the throttle lim-iter, use the following procedure.

1. Loosen the jam nut.

ATV-0053

2. Turn the throttle limiter screwclockwise to decrease engine RPMmaximum or counterclockwise toincrease engine RPM maximum.

3. Tighten the jam nut securely.

NOTE: This ATV is equipped withan RPM limiter that retards ignitiontiming when maximum RPM isapproached. When the RPM lim-iter is activated, it could be misin-terpreted as a high-speed misfire.

Auxiliary Brake Pedal

CF223

! WARNINGNever activate the override switchwhile the throttle is open as a lossof control may result.

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Pressing the auxiliary brake pedaldownward will apply the brake to therear wheels.

SPEEDOMETER/LCD (Digital)

CF236A

1. Clock/Engine Hour Meter - Theclock function indicates time in the12-hour mode; the hour meterindicates the total time the ATVhas run and cannot be reset to zero.To set the clock, use the followingprocedure.

A. With the ignition switch ON,press and release the ModeButton (3) until the Clock/Engine Hour Meter (1) is dis-played; then (if necessary)press and release the Set/ResetButton (4) to select the clockdisplay.

B. Press and hold the Set/ResetButton (4) until the minutesstop scrolling and the hour dis-play starts to scroll. Momen-tarily release when the correcthour is displayed; then repeat-edly press and release the Set/Reset Button (4) until the cor-rect minutes are displayed.

NOTE: Clock memory power issupplied through the 15-ampaccessory fuse and verified duringgauge “power-up” and reset. In theevent of clock memory power fail-ure (blown fuse, etc.), the gaugewill “power-up,” reset, and shutdown repeatedly until clock mem-ory power is restored. Alwayscheck the 15-amp accessory fuseif this gauge condition is noted.

NOTE: The engine hour meterwill not activate until engine speedexceeds 500 RPM.

2. Temperature Indicator - If theengine coolant temperatureexceeds the normal operatingrange, the temperature icon willbegin flashing and the LCD willgo blank for 30 seconds; then theLCD will return to normal. How-ever, the temperature icon willcontinue to flash.

NOTE: High engine RPM, lowvehicle speed, or heavy load canraise engine temperature. Decreas-ing engine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the tempera-ture.

NOTE: Debris in front of theengine (or packed between thecooling fins of the radiator) canreduce cooling capacity. Using agarden hose, wash the radiatorand the engine to remove anydebris restricting air flow.

CAUTIONContinued operation with highengine temperature may result inengine damage or premature wear.

56

3. Mode Button - Shifts the gaugethrough three set-up modes: speed-ometer/tachometer, distance, andtime.

NOTE: The Mode Button must bepressed and released to shiftmodes. Approximately two sec-onds after the Mode Button isreleased, the digital gauge willreturn to full display.

4. Set/Reset Button - In conjunctionwith the Mode Button, sets andresets various displays on the digi-tal gauge. Also used to shift fromspeedometer function to tachome-ter function on the speedometer/tachometer gauge.

5. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

NOTE: When the bottom seg-ment flashes, approximately 3.5 L(0.92 U.S. gal.) of gasoline remainsin the tank.

6. Low Oil Pressure - Will be dis-played during self-test at start-up.It will not be displayed during nor-mal operation as oil pressure is notmonitored on these models.

7. Odometer/Trip Meter - Odometerregisters the total distance thevehicle has traveled. The tripmeter is resetable and can be usedto measure trip or trip legs. Theodometer cannot be reset.

NOTE: To shift between theodometer (ODO) or trip meter(TRIP), press the Mode Button (3)to select the distance mode; thenpress the Set/Reset Button (4) toselect the desired display. Hold theSet/Reset Button down to reset thetrip meter.

8. Gear Position Indicator - Indicateswhich gear is selected.

• R (reverse)/N (neutral)/L (lowrange)/H (high range).

NOTE: An E will be displayed ifthere is an error caused by a no-shift position signal.

9. High Beam Indicator - The HighBeam icon will appear only whenthe headlights are on high beam.

10. 4WD Lock Indicator - DisplaysLOCK when the front differentiallock has been engaged.

11. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the 4WDlock is engaged. The display isblank when in 2WD.

12. Speedometer - Indicates theapproximate vehicle speed inmiles per hour (MPH) or kilome-ters per hour (km/h).

NOTE: To change mph/km/h dis-play, press and release Mode But-ton (3) until the icon (MPH/km/h)appears; then press the Set Button(4) to change the display.

Condition Warning Display - Usesodometer/trip meter display of theLCD to warn of a system error condi-tion requiring attention.

CAUTIONArctic Cat does not recommendusing a pressure washer to cleanthe radiator core. The pressure maybend or flatten the fins causingrestricted air flow, and electricalcomponents on the radiator couldbe damaged. Use only a gardenhose with spray nozzle at normal tappressure.

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A. Volt - The LCD will go blankexcept the word VOLT willflash on the LCD whenever alow voltage (< 9 DC volts) or ahigh voltage (> 16 DC volts) isdetected. When voltage returnsto normal, the gauge must bereset by turning the ignitionkey to the OFF position andthen to the ON position.

B. EFI - The LCD will go blankexcept the letters EFI will flashon the LCD whenever an elec-tronic fuel injection error isdetected. After 30 seconds, theLCD will return to normal;however, the letters EFI willcontinue to flash.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe EFI error corrected and to havethe gauge reset as soon as possible.

SPEEDOMETER/LCD (Analog/Digital)

CF094A

1. Clock/Engine Hour Meter - Theclock function indicates time in the12 hour mode; the hour meter indi-cates the total time the ATV hasrun and cannot be reset to zero. Toset the clock, use the followingprocedure.

A. With the ignition switch ON,press and release the ModeButton (3) until the Clock/Engine Hour Meter (1) is dis-played; then (if necessary)press and release the Set/ResetButton (4) to the clock display.

B. Press and hold the Set/ResetButton (4) until the minutesstop scrolling and the hour dis-play starts to scroll. Momen-tarily release when the correcthour is displayed; then repeat-edly press and release the Set/Reset Button (4) until the cor-rect minutes are displayed.

NOTE: Approximately two sec-onds after releasing either Button,the LCD will return to normal oper-ation.

NOTE: Clock memory power issupplied through the 15-ampaccessory fuse and verified duringgauge “power-up” and reset. In theevent of clock memory power fail-ure (blown fuse, etc.), the gaugewill “power-up,” reset, and shutdown repeatedly until clock mem-ory power is restored. Alwayscheck the 15-amp accessory fuseif this gauge condition is noted.

NOTE: The engine hour meterwill not activate until engine speedexceeds 500 RPM.

2. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

NOTE: When the bottom seg-ment flashes, approximately 3.5 L(0.92 U.S. gal.) of gasoline remainsin the tank.

3. Mode Button - Shifts the gaugethrough three set-up modes: speed-ometer/tachometer, distance, andtime.

NOTE: The Mode Button must bepressed and released to shiftmodes. Approximately two sec-onds after the Mode Button isreleased, the digital gauge willreturn to full display.

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4. Set/Reset Button - In conjunctionwith the Mode Button, sets andresets various displays on the digi-tal gauge. Also used to shift fromspeedometer function to tachome-ter function on the speedometer/tachometer gauge.

5. Odometer/Trip Meter (T1 and T2)- Odometer registers the total dis-tance the vehicle has traveled. Tripmeters can register two distances(for instance, T1 could register tripdistance and T2 could register dis-tance between stops). The tripmeters can be reset while theodometer only registers accumu-lated miles/kilometers and theodometer cannot be reset to zero.

All distances correspond to speedome-ter function selected (MPH or km/h).

NOTE: To select the odometer(ODO), trip #1 (T1), or trip #2 (T2),press the Mode Button (3) to selectthe distance mode; then press theSet/Reset Button (4) to select thedesired display. Hold the Set/Resetbutton down to reset trip meters.

6. Gear Position Indicator - Indicateswhich gear is selected.

• R (reverse)/N (neutral)/H (highrange)/L (low range).

NOTE: An E will be displayed ifthere is an error caused by a no-shift position signal.

7. Speedometer/Tachometer - A nee-dle indicates approximate vehiclespeed in mph or km/h when speed-ometer function is selected or rpmwhen tachometer function isselected.

8. Needle Indicator Display - Dis-plays which speedometer function(MPH or km/h) or tachometerfunction (RPM) is selected.

NOTE: The speedometer andtachometer functions may beswitched by pressing the Set/Reset Button.

9. 4WD Lock Indicator - DisplaysLOCK when the front differentiallock has been engaged.

10. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the 4WDlock is engaged. The display isblank when in 2WD.

11. High Beam Indicator - The HighBeam icon will appear only whenthe headlights are on high beam.

CF101A

12. Battery Condition Indicator - Thespeedometer/tachometer needlewill not function and the LCD willgo blank except the word VOLTwill flash on the LCD whenever alow voltage (< 9 DC volts) or highvoltage (>16 DC volts) is detected.When voltage returns to normal,the gauge must be reset by turningthe ignition key to OFF; then backto ON.

CF098A

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13. Temperature Indicator - The speed-ometer/tachometer needle willsweep full scale and the LCD will goblank except the high temperatureicon will flash. After 30 seconds, thespeedometer/tachometer needle andLCD will return to normal, but thetemperature icon will continue toflash. The icon should not be visibleduring normal operation.

CF099A

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

NOTE: Debris in front of theengine (or packed between thecooling fins of the radiator) canreduce cooling capacity. Using agarden hose, wash the radiatorand the engine to remove anydebris restricting air flow.

14. EFI Error Indicator - The speed-ometer/tachometer needle willsweep full scale and the LCD willgo blank except the letters EFI willflash on the LCD whenever anelectronic fuel injection error codeis detected. After 30 seconds, theLCD and speedometer/tachometerneedle will return to normal, butthe letters EFI will continue toflash on the LCD.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe error corrected and the systemerror reset as soon as possible.

FI001B

PRIMER (400)

The primer is used to pump smallamounts of gasoline into the carburetorto aid in cold-weather starting. Theprimer is located on the carburetor nearthe intake boot.

1. Remove the rear seat; then removethe front seat.

2. Remove the right-side heat shield.

CAUTIONContinued operation with highengine temperature may result inengine damage or premature wear.

CAUTIONArctic Cat does not recommendusing a pressure washer to cleanthe radiator core. The pressuremay bend or flatten the fins caus-ing restricted air flow, and electri-cal components on the radiatorcould be damaged. Use only a gar-den hose with spray nozzle at nor-mal tap pressure.

60

NOTE: The heat shield can beremoved after seat removal bypulling outward at the top to disen-gage the mounting lugs from therubber grommets.

CF237A

3. Pump the primer as recommended;then install the heat shield, frontseat, and rear seat making sure theseats lock securely.

CF123A

GAS/VENT HOSES

Replace the gas hose every two years.Damage from aging may not always bevisible. Do not bend or obstruct therouting of the carburetor vent hose.Make certain that the vent hose issecurely connected to the carburetorand hose holder and the opposite end isalways open.

CARBURETOR FLOAT BOWL DRAIN (400)

Periodically, the float bowl should bedrained to remove condensation. Todrain the float bowl, use the followingprocedure:

AF925

1. Attach a hose to the float bowldrain and direct it into a container.

2. Loosen the drain screw and allowthe gasoline and condensation toflow out.

3. Tighten the drain screw securelyand remove the hose.

OIL LEVEL STICK

There is an oil level stick for checkingthe engine oil level. To check the oillevel, use the following procedure.

NOTE: The ATV should be onlevel ground when checking theengine oil level.

1. Unscrew the oil level stick andwipe it with a clean cloth.

2. Install the oil level stick and threadit completely into the engine case.

3. Remove the oil level stick; theengine oil level should be abovethe “L” mark but not higher thanthe “F” mark.

! WARNINGDo not drain float bowl contentsdirectly onto the engine. Gasolineis highly flammable and couldignite. Use a hose.

! WARNINGIt is very important that the drainscrew be tightened securely. If it isnot tightened securely, gasolinecould drip onto the engine.

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ATV-0100AA

WINDSHIELD (Cruiser)

To remove the windshield, loosen theleft and right plastic knobs and removethe windshield assembly. Tighten theknobs securely or remove them com-pletely to prevent loss.

CR003

To install the windshield, loosen theleft and right plastic knobs; then installthe tapered windshield pins into themounts and tighten knobs securely.

MIRRORS (Cruiser)

The mirrors can be adjusted to thedesired viewing angle or moved to astowed position when operating intrees or brush.

REAR SEAT LOCK

1. To remove the rear seat, pull thetwo latch handles to the rear androtate them to the vertical position.

CR017D

2. Lift the rear of the seat up; thenpull slightly to the rear and lift theseat off the mountings.

3. To lock the seat into position,engage the two front mountinglugs into the mounting rack; then,holding down firmly on the frontof the seat, push the seat forwarduntil the rear tabs engage the rearmounting latches.

4. Lock the seat into position byrotating the latch handles to thehorizontal position; then push thehandles forward to lock.

CR017E

CAUTIONDo not overfill the engine with oil.Always make sure the oil level isabove the “L” mark but not higherthan the “F” mark.

CAUTIONRemove the windshield beforetrailering the ATV or damage to thewindshield may occur.

! WARNINGAlways adjust the mirrors to a posi-tion that will not catch treebranches or under-brush whichcould cause a loss of control andsevere injury or death.

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FRONT SEAT LOCK

NOTE: On the TRV models, therear seat must be removed prior toremoving the front seat. On theCruiser models, it is necessaryonly to elevate the front of the rearseat.

CR010A

1. To remove the front seat, pull theseat lock lever up (located at therear of the seat). Raise the rear endof the seat and slide it rearward.

2. To lock the seat into position, slidethe front of the seat into the seatretainers and push down firmly onrear of seat. The seat should auto-matically lock into position.

STORAGE BOX (Cruiser)

To open the storage box, unlock thestorage box latch and turn the knobclockwise; then open the lid by liftingup on the rear.

CR011A

To close the storage box, close the lidcompletely; then rotate the knob coun-terclockwise and lock with the key.

1411-877

SAFETY FLAG BRACKET

A bracket is provided for mounting aflag at the rear of the ATV.

RACK LOADING

The racks are designed to carry speci-fied load capacity. Always refer to theLoad Capacity Ratings Chart forproper capacity.

! WARNINGMake sure the seat is secure beforemounting the ATV. Severe personalinjury may result if the seat is notproperly secured.

! WARNINGMake sure the seat is secure beforemounting the ATV. Severe personalinjury may result if the seat is notproperly secured.

CAUTIONDo not operate or trailer the ATVwith lock unlocked or damage tothe box will occur.

! WARNINGMake sure the load on the rack willnot interfere with the controls orobstruct the view of the operator.Also, make sure the load is evenlydistributed, properly secured, andwill not shift while operating theATV.

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TRAILERING AND TOWING

The TRV is equipped with a frame-mounted receiver for a standard 5.1 cm(2 in.) receiver hitch. The standardreceiver hitch must be purchased sepa-rately.

738-424A

When loading a trailer properly, twoitems are critical: Gross Trailer Weight(the weight of the trailer plus cargo)and Trailer Tongue Weight.

Trailer Tongue Weight is the down-ward force exerted on the hitch by thetrailer coupler when the trailer is fullyloaded and the coupler is at its normaltowing height.

Always maintain a slow speed whentrailering and towing and avoid suddenaccelerations, quick maneuvers, andsudden stops. Braking distance will beaffected when towing a trailer. Whentowing a trailer, always maintain slowspeed and allow more stopping dis-tance than when not towing a trailer.

TRANSPORTING TRV

When transporting the ATV, Arctic Catrecommends that the ATV be in its nor-mal operating position (on all fourwheels) and the following procedure beused.


2. Secure the ATV with load ratedhold-down straps.

NOTE: Suitable hold-down strapsare available from your Arctic CatATV dealer. Ordinary rope is not rec-ommended because it can stretchunder load.

! WARNINGNever use the front rack or rearbackrest support as towing ortrailering points.

! WARNINGMake sure that the load in thetrailer is properly secured and willnot shift while moving. Also, do notoverload the trailer.

! WARNINGNever exceed any of the recom-mended weight restrictions.

! WARNINGRiding an ATV without extra cautionwhen towing a trailer will be hazard-ous. Trailer towing can affect thehandling and braking of the ATV.Never tow a trailer without a rigidtongue and never exceed 10 mph.Avoid sudden accelerations andstopping of the ATV. Do not makequick maneuvers. Avoid uneven sur-faces and do not tow on hills. Nevercarry passengers in a trailer unlessthe trailer is designed for such use.Allow more stopping distance thanwhen not towing a trailer.

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GASOLINE-OIL-LUBRICANT

Recommended Gasoline

The recommended gasoline to use is 87minimum octane regular unleaded. Inmany areas, oxygenates (either ethanolor MTBE) are added to the gasoline.Oxygenated gasolines containing up to10% ethanol, 5% methane, or MTBEare acceptable gasolines.

When using ethanol blended gasoline, itis not necessary to add a gasoline anti-freeze since ethanol will prevent theaccumulation of moisture in the fuelsystem.

Recommended Engine/Transmission Oil

The recommended oil to use is ArcticCat ACX All Weather synthetic engineoil, which has been specifically formu-lated for use in this Arctic Cat engine.Although Arctic Cat ACX All Weathersynthetic engine oil is the only oil rec-ommended for use in this engine, useof any API certified SM 5W-50 oil isacceptable.

OILCHARTI

Recommended Front Differential/Rear Drive Lubricant

NOTE: Arctic Cat recommendsthe use of genuine Arctic Cat lubri-cants.

The recommended lubricant (front dif-ferential and rear drive) is SAEapproved 80W-90 hypoid. This lubri-cant meets all of the lubricationrequirements of the ATV.

Filling Gas Tank

CAUTIONWhen using hold-down straps, caremust be taken not to damage theATV.

CAUTIONWhen transporting the ATV, makesure the brake lever lock is engagedand the ATV is properly secured.

CAUTIONDo not use white gas. Only ArcticCat approved gasoline additivesshould be used.

CAUTIONAny oil used in place of the recom-mended oil could cause seriousengine damage. Do not use oilswhich contain graphite or molyb-denum additives. These oils canadversely affect clutch operation.Also, not recommended are racing,vegetable, non-detergent, and cas-tor-based oils.

CAUTIONAny lubricant used in place of therecommended lubricant couldcause serious front differential/rear drive damage.

! WARNINGAlways fill the gas tank in a well-ventilated area. Never add gasolineto the gas tank near any openflames or with the engine runningor hot. DO NOT SMOKE while fillingthe gas tank.

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Since gasoline expands as its tempera-ture increases, the gas tank must befilled to its rated capacity only. Expan-sion room must be maintained in thetank particularly if the tank is filledwith cold gasoline and then moved to awarm area.

ATV-049D

Allow the engine to cool before fillingthe gas tank. Care must be taken not tooverfill the tank. If overfilled, gas mayleak onto the engine creating a fire haz-ard.

Tighten the gas tank cap securely afterfilling the tank.

BREAK-IN PROCEDURE

After the completion of the break-inperiod, the engine oil and oil filter shouldbe changed. Other maintenance afterbreak-in should include checking of allprescribed adjustments and tightening ofall fasteners. At the discretion andexpense of the owner/operator, the ATVmay be taken to an authorized Arctic CatATV dealer for this initial service.

Engine

New vehicles and renewed enginesrequire a “break-in” period. The firstmonth is most critical to the life of thisATV. Proper operation during this break-in period will help assure maximum lifeand performance from the ATV.

During the first 10 hours of operation,always use less than ½ throttle. Varyingthe engine RPM during the break-inperiod allows the components to “load”(aiding the engine/transmission compo-nent mating process) and then “unload”(allowing components to cool).Although it is essential to place somestress on the engine components duringbreak-in, care should be taken not tooverload the engine too often. Do notpull a trailer during the break-in period.

When the engine starts, allow it towarm up properly. Idle the engine sev-eral minutes until the engine hasreached normal operating temperature.Do not idle the engine for excessivelylong periods of time.

Brakes

Brake pads must be burnished toachieve full braking effectiveness.Braking distance will be extended untilbrake pads are properly burnished.Toproperly burnish the brake pads, usethe following procedure:

! WARNINGDo not overfill the gas tank.

CAUTIONTO PROPERLY BURNISH THEBRAKES, USE FOLLOWING PRO-CEDURE:• Choose an area sufficiently large

to safely accelerate to 30 mphand brake to a stop.

• Accelerate to 30 mph; then com-press brake lever to decelerate to0-5 mph.

• Repeat procedure 5 times untilbrakes are burnished.

! WARNINGDo not attempt sudden stops or putyourself into a situation in which asudden stop will be required untilthe brake pads are properly bur-nished.

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GENERAL MAINTENANCENOTE: Proper maintenance ofthis ATV is important for optimumperformance. Follow the Mainte-nance Schedule and all ensuingmaintenance instructions/informa-tion.

If, at any time, abnormal noises, vibra-tions, or improper functioning of anycomponent of this ATV is detected, DONOT OPERATE THE ATV. Take theATV to an authorized Arctic Cat ATVdealer for inspection and adjustment orrepair.

If the owner/operator does not feelqualified to perform any of these main-tenance procedures or checks, take theATV to an authorized Arctic Cat ATVdealer for professional service.

NOTE: The following instruc-tions and information refer to spe-cific items in the maintenance andcare of this ATV.

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I=Inspect and clean, adjust, lubricate, replace as necessary* = Dealer maintenanceT=Tighten R = Replace C = Clean

LIQUID COOLING SYSTEM (EFI Models)

The cooling system should beinspected daily for leakage and dam-age. If leakage or damage is detected,

take the ATV to an authorized ArcticCat ATV dealer for service. Also, thecoolant level should be checked peri-odically.

MAINTENANCE SCHEDULE

Item Page After break-in 1 month 3 months 6 months

Battery 73 I I

* Engine nuts and bolts — I I

* Valve clearance — I I

Spark plug(s) 77 I I I

77 Replace every 18 months

Liquid cooling system 68 I I

Idle speed (400) 78 I

Throttle cable 78 I Inspect every time before riding

Gas/vent hoses 60 I Inspect every time before riding

60 Replace every 2 years

Engine/transmission oil and filter 70 R R

Air filter 78 I I C

Gear lubricant (Front differential - rear drive)

70 I I

70 Replace every 4 years

V-Belt Cover 80 I I

Muffler/spark arrester 81 C

Tires/air pressure 80 I Inspect every time before riding

34-36 I Inspect every time before riding

* Brake components 71/72 I Inspect every time before riding

Brake fluid 71 I *Replace every 2 years

Brake hoses 72 I *Replace every 4 years

* Steering — I Inspect every time before riding

* Suspension (Ball joint boots, drive axle boots front and rear, tie rods, differential and rear drive bellows)

— I Inspect every time before riding

* Chassis nuts and bolts — I T

Frame/welds/racks — I I

Electrical connections — I I

Headlights/taillight-brakelight 82 I Inspect every time before riding

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When filling the cooling system, use acoolant/water mixture which will sat-isfy the coldest anticipated weatherconditions of the area in accordancewith the coolant manufacturer’s recom-mendations. While the cooling systemis being filled, air pockets maydevelop; therefore, run the engine forfive minutes after the initial fill, shutthe engine off, and then fill the coolingsystem to the bottom of the stand pipein the radiator neck.

NOTE: Use a good quality, biode-gradable glycol-based, automo-tive-type antifreeze.

NOTE: High engine RPM, lowvehicle speed, or heavy load canraise engine temperature.Decreasing engine RPM, reducingload, and selecting an appropriatetransmission gear can lower thetemperature.

To check/add coolant, use the follow-ing procedure.

1. Remove the two reinstallable riv-ets from the front of the radiatoraccess panel.

CF134A

2. Lift the front of the access panel;then slide the panel forward to dis-engage the two rear tabs.

CF133A

3. Move the panel rearward until freeof the rack.

4. Carefully rotate the radiator capcounterclockwise to release pres-sure; then remove the cap.

CF142A

5. Add coolant as necessary; theninstall the radiator cap and accesspanel.

CAUTIONAfter operating the ATV for the ini-tial 5-10 minutes, stop the engine,allow the engine to cool down, andcheck the coolant level. Add cool-ant as necessary.

! WARNINGNever check the coolant level whenthe engine is hot or the coolingsystem is under pressure.

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OIL COOLER(400/700/1000)

KC0083

NOTE: Dirt and debris must becleaned from the cooling fins regu-larly to ensure proper engine oilcooling.

NOTE: High engine RPM, lowvehicle speed, or heavy load canraise engine temperature. Decreas-ing engine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the tempera-ture.

SHOCK ABSORBERS

Each shock absorber should be visiblychecked weekly for excessive fluidleakage (some seal leakage may beobserved but it does not indicate theshock is in need of replacement),cracks or breaks in the lower case, or abent shock rod. If any one of these con-ditions is detected, replacement is nec-essary.

NOTE: When the ATV is operated inextremely cold weather (-23°C/-10°For colder), a small amount of leakagemay be present. Unless the leakage isexcessive, replacement is not neces-sary.

The shock absorber has a spring forceadjustment sleeve with five adjustmentpositions to allow the spring to beadjusted for different riding and load-ing conditions. If the spring action istoo soft or too stiff, adjust it accordingto the chart.

CD453

NOTE: Before attempting toadjust suspension, clean dirt anddebris from the sleeve and removeload from the suspension; thenuse the spanner wrench to adjustthe sleeve to the desired position.

NOTE: It is recommended that allATV weight be taken off the sus-pension prior to adjusting shockabsorber sleeves.

GENERAL LUBRICATION

Cables

None of the cables require lubrication;however, it is advisable to lubricate theends of the cables periodically with agood cable lubricant.

CAUTIONContinued operation of the ATVwith high engine temperature mayresult in engine damage or prema-ture wear.

Position Spring Force Setting Load

1

Stronger

Soft

Stiff

Light

Heavy

2

3

4

5

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Engine/Transmission Oil and Filter Change the engine oil and oil filter atthe scheduled intervals. The engineshould always be warm when the oil ischanged so the oil will drain easily andcompletely.

1. Park the ATV on level ground.

2. Remove the oil level stick/fillerplug. Be careful not to allow con-taminates to enter the opening.

CF109A

GZ007C

3. Remove the drain plug from thebottom of the engine and drain theoil into a drain pan.

733-441A

4. Using the oil filter wrench and aratchet handle (or a socket or box-end wrench), remove the old oilfilter and dispose of properly. Donot re-use oil filter.

NOTE: Clean up any excess oilafter removing the filter.

5. Apply oil to the new filter seal andcheck to make sure it is positionedcorrectly; then install the new oilfilter. Tighten securely.

6. Install the engine drain plug andtighten it securely. Pour the recom-mended oil in the filler hole. Installthe level stick/filler plug.

7. Start the engine (while the ATV isoutside on level ground) and allowit to idle for a few minutes.

8. Turn the engine off and waitapproximately three minutes.Recheck the oil level.

9. Inspect the area around the drainplug and oil filter for leaks.

Front Differential And Rear Drive Gear Lubricant (Inspecting/Changing)

Check and change the gear lubricant ineach according to the MaintenanceSchedule. When changing the lubri-cant, use approved SAE 80W-90 hyp-oid oil and use the followingprocedure.

NOTE: To check each, removeeach filler plug. The oil levelshould be at the threads of eachplug.

1. Place the ATV on level ground.

2. Remove each oil filler plug.

3. Drain the oil into a drain pan byremoving in turn the drain plugfrom each.

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CF107B

CF106C

4. After all the oil has been drained,install the drain plugs and tightensecurely.

5. Pour recommended oil into eachfiller hole.

CF113A

6. Install the filler plugs.

HYDRAULIC HAND BRAKE

Brake Fluid

Check the brake fluid level in the brakefluid reservoir. If the level in the reser-voir is not visible in the sight glass, addDOT 4 brake fluid.

738-420A

NOTE: If the sight glass appearsdark, there is a sufficient amountof fluid in the reservoir.

Brake Lever Lock

738-420B

CAUTIONInspect the oil for any signs ofmetal filings or water. If found, takethe ATV to an authorized Arctic CatATV dealer for servicing.

! WARNINGBe sure to inspect the hydraulicbrake system before each use.Always maintain brakes accordingto the Maintenance Schedule.

CAUTIONBe careful not to spill any fluidwhen filling the brake fluid reser-voir. Wipe away spilled fluid imme-diately.

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Check to make sure the brake lever lockengages properly and that the brake(when engaged) locks the wheels.

1. Pump the brake lever 2 or 3 times.


3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, takethe ATV to an authorized Arctic CatATV dealer for service.

Brake Hoses

Carefully inspect the hydraulic brakehoses for cracks or other damage. Iffound, take the ATV to an authorizedArctic Cat ATV dealer to have thebrake hoses replaced.

Brake Pads

The clearance between the brake padsand brake discs is adjusted automati-cally as the brake pads wear. The onlymaintenance that is required is replace-ment of the brake pads when they showexcessive wear. Check the thickness ofeach of the brake pads as follows:

1. Remove a front wheel.

2. Measure the thickness of eachbrake pad.

3. If thickness of either brake pad isless than 1.0 mm (0.039 in.), takethe ATV to an authorized ArcticCat ATV dealer to have brake padsreplaced.

PR376B

4. Install the wheel and tighten usinga crisscross pattern to 40 ft-lb.

AUXILIARY BRAKE

The auxiliary brake must be properlymaintained to be fully functional.

1. Check the brake fluid level in thereservoir. The fluid level must bemaintained between the MAX andMIN level marks. If the level inthe reservoir is low, add DOT 4brake fluid.

CD474A

NOTE: The brake fluid reservoiris located on the electrical panelbeneath the operator’s seat.

2. Press the auxiliary brake pedal sev-eral times to check for firmness.

3. If the pedal is not firm, the systemmust be bled.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer for thisservice.

PROTECTIVE RUBBER BOOTS

The protective boots should beinspected periodically according to theMaintenance Schedule.

! WARNINGBe sure to inspect the auxiliarybrake system before each use.Always maintain brakes accordingto the Maintenance Schedule.

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Ball Joint Boots (Upper and Lower/Right and Left)

CC791

1. Secure the ATV on a support standto elevate the front wheels.

2. Remove both front wheels.

3. Inspect the four ball joint boots forcracks, tears, or perforations.

4. Check the ball joint for free-playby grasping the steering knuckleand turning it from side to side andup and down.

5. If boot damage is present or balljoint free-play seems excessive,contact an authorized Arctic CatATV dealer for service.

Tie Rod Boots (Inner and Outer/Right and Left)

CC792

1. Secure the ATV on a support standto elevate the front wheels.

2. Remove both front wheels.

3. Inspect the four tie rod boots forcracks, tears, or perforations.

4. Check the tie rod end free-play bygrasping the tie rod near the endand attempting to move it up anddown.

5. If boot damage is present or tie rodend free-play seems excessive,contact an authorized Arctic CatATV dealer for service.

Drive Axle Boots

CC793

NOTE: This ATV has four driveaxles and eight boots.

1. Inspect all drive axle boots forcracks, tears, or perforations.

2. If boot damage is present, contactan authorized Arctic Cat ATVdealer for service.

BATTERY

The battery is located under the seat.

After being in service, batteries requireregular cleaning and recharging inorder to deliver peak performance andmaximum service life. The followingprocedures are recommended forcleaning and maintaining lead-acid andsealed batteries. Always read and fol-low instructions provided with batterychargers and battery products.

NOTE: Battery maintenance canbe performed by the ATV owner ifqualified to do so. If the ownerdoes not feel qualified, take theATV to an authorized Arctic CatATV dealer for this service. Thisservice is at the discretion andexpense of the ATV owner.

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1. With the seat removed, remove thebattery hold-down; then discon-nect the battery cables (negativecable first).

2. On the 400, disconnect the venthose.

3. Remove the battery from the bat-tery compartment; then thoroughlywash the battery and battery com-partment with soap and water.

NOTE: If battery posts, cableends, or the battery case has abuild-up of white/green powderresidue, apply water and bakingsoda to neutralize acid; then flushoff with warm soapy water.

4. Using a wire brush, clean the bat-tery posts and cable ends removingall corrosive buildup. Replacedamaged cables or cable ends.

NOTE: The 550/700/1000 modelsare equipped with a sealed battery.Do not attempt to add electrolyteto these batteries.

5. On the 400, add clean distilledwater to bring fluid level to theUPPER level line.

6. Using a multimeter, test the batteryvoltage. The meter must read atleast 12.5 DC Volts for a fullycharged battery.

NOTE: At this point, if the meterreads as specified, the battery maybe returned to service (see step 10).

7. If the meter reads less than speci-fied voltage, charge the batteryusing the following guidelines.

A. When using an automatic bat-tery charger, always follow thecharger manufacturer’s instruc-tions.

B. When using a constant-currentbattery charger, use the follow-ing Battery Charging Chart.

! WARNINGAnytime service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Pro-tect skin and clothing when han-dling a battery. When servicingbattery in enclosed space, keep thearea well-ventilated. Make sure bat-tery venting is not obstructed.

CAUTIONDo not remove seal strip

! WARNINGBattery acid is harmful if it contactseyes, skin, or clothing. Care must betaken whenever handling a battery.

CAUTIONNever use electrolyte (sulfuricacid) to “top off” the battery. Useonly distilled water or severe bat-tery damage may occur.

CAUTIONNever exceed the standard charg-ing rate.

! WARNINGAn overheated battery couldexplode causing severe injury ordeath. Always monitor chargingtimes and charge rates carefully.Stop charging if the batterybecomes very warm to the touch.Allow it to cool before resumingcharging.

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NOTE: If the battery voltage is11.5 DC Volts or less, some char-gers may “cut off” and fail tocharge. If this occurs, connect afully charged booster battery inparallel (positive to positive andnegative to negative) for a shortperiod of time with the chargerconnected. After 10-15 minutes,disconnect the booster batteryleaving the charger connected andthe charger should continue tocharge. If the charger “cuts off,”replace the battery.

8. After charging the battery for thespecified time, remove the batterycharger and allow the battery to sitfor 1-2 hours.

9. Connect the multimeter and testthe battery voltage. The metershould read at least 12.5 DC Volts.If the voltage is as specified, thebattery is ready for service.

NOTE: If voltage in step 9 is belowspecifications, charge the battery anadditional 1-5 hours; then retest.Recheck electrolyte level and thebattery is ready for service.

10. Place the battery in the batterycompartment; then coat the batteryposts and cable ends with a lightcoat of multi-purpose grease.

11. On the 400, connect the vent hose.

12. Connect the battery cables (posi-tive cable first); then install thebattery hold-down.

NOTE: Arctic Cat highly recom-mends all ATV batteries be con-nected to a maintenance chargerduring storage or any extendedperiod of non-use. The chargerMUST have an automatic float,storage-safe, or pulse mainte-nance mode to avoid battery dam-age due to long-termovercharging. To connect themaintenance charger, use any ofthe following procedures.

A. Remove the battery cover;then connect the charger leads(positive cable first) directly tothe battery.

B. Locate the rear accessory con-nector and connect the chargerleads (positive cable first)directly to the connector.

C. Using an appropriate adapter,connect the charger to any DCpower outlet.

Battery Charging Chart (Constant-Current Charger)

Battery Voltage (DC)

ChargeState

Charge Time Required(at 1.5-2.0

Amps)

12.5 or more 100% None

12.2-12.4 75%-99% 3-6 hours

12.0-12.2 50%-74% 5-11 hours

11.0-11.9 25%-49% 13 hours (minimum)

11.5 or less 0-24% 20 hours (minimum)

CAUTIONBefore installing the battery, makesure the ignition switch is in theOFF position.

CAUTIONConnecting cables in reverse (pos-itive to negative and negative topositive) can cause serious dam-age to the electrical system.

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Jump-StartingNOTE: Arctic Cat does not rec-ommend jump-starting a vehiclewith a dead battery but rather toremove the battery, service it, andcorrectly charge it; however, in anemergency, it may be necessary tojump-start a vehicle. If so, use thefollowing procedure to carefullyand safely complete this procedure.

1. On the vehicle to be jump-started,remove the battery cover and anyterminal boots.

2. Inspect the battery for any signs ofelectrolyte leaks, loose terminals,or bulging sides. Leaking or bulg-ing battery cases may indicate afrozen or shorted battery.

3. Inspect the vehicle to be used forjump-starting to determine if volt-age and ground polarity are com-patible. The vehicle must have a12-volt DC, negative ground elec-trical system.

4. Move the vehicle to be used forthe jump-start close enough toensure the jumper cables easilyreach; then shift into neutral, setand lock the brakes, shut off allelectrical accessories, and turn theignition switch OFF.

NOTE: Make sure all switches onthe vehicle to be jump-started areturned OFF.

5. Disconnect all external accessoriessuch as cell phones, GPS units,and radios on both vehicles.

6. Attach one clamp of the positive(red) jumper cable to the positive(+) terminal (1) of the dead battery(C) being careful not to touch anymetal with the other clamp; thenattach the other clamp of the posi-tive (red) jumper cable to the posi-tive (+) terminal (2) of the goodbattery (B).

! WARNINGImproper handling or connecting of abattery may result in severe injuryincluding acid burns, electrical burns,or blindness as a result of an explo-sion. Always remove rings andwatches.

! WARNINGAnytime service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Protectskin and clothing when handling abattery. When servicing a battery inan enclosed space, keep the areawell-ventilated. Make sure batteryventing is not obstructed.

! WARNINGIf any of these conditions exist, DONOT attempt a jump-start, boost, orcharge the battery. An explosioncould occur causing serious injury.

CAUTIONAlways make sure the electricalsystems are of the same voltageand ground polarity prior to con-necting jumper cables. If not,severe electrical damage mayoccur.

CAUTIONFailure to disconnect electronicaccessories during jump-startingmay cause system damage due topower spikes.

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0744-527

NOTE: Some jumper cables maybe the same color but the clampsor ends will be color-coded redand black.

7. Attach one clamp of the negative(black) jumper cable to the nega-tive (-) terminal (3) of the goodbattery (B); then attach the otherclamp of the negative (black)jumper cable (4) to an unpaintedmetal surface (A) on the engine orframe well away from the deadbattery and fuel system compo-nents.

8. Stand well away from the deadbattery and start the vehicle withthe good battery. Allow the vehicleto run for several minutes applyingsome charge to the dead battery.

9. Start the vehicle with the dead bat-tery and allow it to run for severalminutes before disconnecting thejumper cables.

10. Remove the jumper cables inopposite order of hook-up (4, 3, 2,1). Be careful not to short cablesagainst bare metal.

NOTE: Have the battery and elec-trical system checked prior tooperating the vehicle again.

SPARK PLUG(S)

This ATV comes equipped with a spec-ified spark plug. See the appropriatespecifications chart for the correctspark plug. A light brown insulatorindicates that the plug is correct. Awhite or dark insulator indicates thatthe engine may need to be serviced orthe carburetor (400) may need to beadjusted. Consult an authorized ArcticCat ATV dealer if the plug insulator isnot a light brown color. To help preventcold weather fouling, make sure tothoroughly warm up the engine beforeoperating.

To maintain a hot, strong spark, keepthe plug free of carbon.

Before removing the spark plug, besure to clean the area around the sparkplug. If you do not, dirt could enterengine when removing or installing thespark plug.

ATV-0051

Adjust the gap to 0.7-0.8 mm (0.028-0.032 in.) for proper ignition. Use afeeler gauge to check the gap.

ATV-0052

! WARNINGNever make the final connection toa battery as a spark could ignitehydrogen gases causing an explo-sion of the battery resulting in acidburns or blindness.

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When installing the spark plug, be sureto tighten it securely. A new spark plugshould be tightened 1/2 turn once thewasher contacts the cylinder head. Aused spark plug should be tightened 1/8- 1/4 turn once the washer contacts thecylinder head.

ENGINE IDLE RPM ADJUSTMENT (400)

NOTE: Idle RPM is not adjustableon the EFI models.

To properly adjust the idle, a tachome-ter is necessary.

NOTE: If a tachometer is notavailable, take the ATV to an autho-rized ATV dealer for this procedure.

NOTE: The idle adjustmentscrew is located on the right-handside of the carburetor.

AF920C

1. Start the engine and warm it up tonormal operating temperature.

2. Turn the idle adjustment screw inor out until the engine idles 1250-1350 RPM.

THROTTLE CABLE ADJUSTMENT

To adjust the throttle cable free-play:

1. Loosen the jam nut from the throt-tle cable adjuster.

2. Slide the rubber boot away andturn the adjuster until the throttlelever has proper free-play of 3-6mm (1/8-1/4 in.).

ATV-0047

3. Tighten the knurled nut against thethrottle cable adjuster securely;then slide the rubber boot over theadjuster.

AIR FILTER

The air filter inside the air filter hous-ing must be kept clean to provide goodengine power and gas mileage. If theATV is used under normal conditions,service the filter at the intervals speci-fied. If operated in dusty, wet, ormuddy conditions, inspect and servicethe filter more frequently. Use the fol-lowing procedure to remove the filterand inspect and/or clean it.

1. Remove the reinstallable rivets atthe rear of the steering post cover;then unlatch the storage compart-ment lid.

! WARNINGEngage the brake lever lock andplace the shift lever in the N (neu-tral) position when making idleRPM adjustments.

CAUTIONFailure to inspect the air filter fre-quently if the ATV is used in dusty,wet, or muddy conditions can dam-age the engine.

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CF260A

2. Lift up on the rear of the steeringpost cover and slide the storagecompartment cover assembly for-ward to disengage the mountinglugs; then lift and remove thecover assembly from the storagecompartment.

FI467

3. Lift out the storage box; thenunsnap the four spring-clips andremove the air filter cover.

FI468

CD675A

4. Remove the air filter assembly andseparate the foam filter from theframe.

CD747

5. Fill a wash pan larger than the ele-ment with a non-flammable clean-ing solvent; then dip the elementin the solvent and wash it.

NOTE: Foam Air Filter Cleanerand Foam Air Filter Oil are avail-able from Arctic Cat.

6. Squeeze the element by pressing itbetween the palms of both handsto remove excess solvent. Do nottwist or wring the element or itwill develop cracks.

7. Dry the element.

8. Put the element in a plastic bag;then pour in air filter oil and workthe oil into the element.

9. Squeeze the element to removeexcess oil; then install in the frame.

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10. Clean any dirt or debris frominside the air filter housing. Besure no dirt enters the carburetor(400).

11. Place the filter in the air filterhousing making sure it is properlyin position and seated; then installthe cover and secure with the fas-teners.

AIR FILTER HOUSING DRAINS

Inspect the “duck bill” drains beneaththe main housing for debris and forproper sealing.

KX045A

DRAINING V-BELT COVER

NOTE: If the ATV has beendriven through water, the V-beltcover must be drained of anywater.

1. Place the ATV on a level surface.

2. Remove the drain bolt from thecover and allow the water to drainout.

CF110A

3. Shift the range lever to the neutralposition; then start the engine.

4. Increase and decrease engine RPMseveral times to “blow out” anywater; then stop the engine.

5. Install the drain bolt and tightensecurely.

NOTE: The V-belt and clutchesshould be inspected every 500miles and the belt replaced (if nec-essary).

TIRES

CAUTIONA torn air filter can cause damage tothe engine. Dirt and dust may getinside the engine if the element istorn. Carefully examine the elementfor tears before and after cleaning it.Replace the element with a new oneif it is torn.

CAUTIONThe drain on the right side of thehousing is on the “clean air” side ofthe air filter. Any leak in this drainwill allow unfiltered air to enter theengine. Severe engine damagecould occur.

! WARNINGAlways use the size and type of tiresas specified. Refer to the specifica-tions chart for proper tire inflationpressure, and always maintainproper tire inflation pressure.

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Tire Tread Condition

0732-649

The use of worn-out tires on a ATV isvery dangerous. A tire is considered tobe worn out when the depth of the treadis less than 3 mm (1/8 in.). Be sure toreplace the tires before reaching thisminimum specification.

Tire Replacement

This ATV has low-pressure tubelesstires. Air is sealed by the contact sur-faces of the inner wheel rim and the tirebead. If either the inner wheel rim ortire bead is damaged, air may leak. Beextremely careful not to damage theseareas when replacing tires.

It is very important to use the propertools when repairing or replacing tiresto prevent damage to the tire bead orwheel rims. If proper tools and relateditems are not available, have this main-tenance performed by an authorizedArctic Cat ATV dealer or a qualifiedtire repair station.

Tire Repair (Tubeless)

Should a leak or flat tire occur due to apuncture, the tire may be repairedusing a plug-type repair. If the damageis from a cut or if the puncture cannotbe repaired using a plug, the tire mustbe replaced. When operating the ATVin areas where transportation or servicefacilities are not readily available, it isstrongly recommended to carry a plug-type repair kit and a tire pump along.

WHEELS

1. Park the ATV on level ground andengage the brake lever lock.

2. Loosen the lug nuts on the wheelto be removed.

3. Elevate the ATV.

4. Remove the lug nuts.

5. Remove the wheel.

6. Install the wheel and install the lugnuts.

7. Tighten the nuts in a crisscrosspattern to 40 ft-lb.

8. Remove the jack.

MUFFLER/SPARK ARRESTER

The muffler has a spark arrester whichmust be periodically cleaned. At theintervals shown in the MaintenanceSchedule, clean the spark arrester usingthe following procedure.

! WARNINGThe use of worn-out tires can bedangerous and can increase therisk of an accident.

CAUTIONWhen breaking the tire bead loosefrom the wheel, be extremely care-ful not to damage the inner wheelsurface or the tire bead.

! WARNINGUse only Arctic Cat approved tireswhen replacing tires. Failure to do socould result in unstable operation.

! WARNINGWait until the muffler cools to avoidburns.

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1. Remove the three cap screwssecuring the spark arrester assem-bly to the muffler.

CF105A

2. Using a suitable brush, clean thecarbon deposits from the screen tak-ing care not to damage the screen.

CF104

NOTE: If the screen or gasket isdamaged in any way, it must bereplaced.

3. Install the spark arrester assemblyand secure with the three capscrews. Tighten cap screws to 48in.-lb.

LIGHT BULB REPLACEMENT

The wattage rating of each bulb isshown in the chart. When replacing aburned bulb, always use the same watt-age rating.

Headlight

NOTE: The bulb portion of theheadlight is fragile. HANDLE WITHCARE. When replacing the head-light bulb, do not touch the glassportion of the bulb. If the glass istouched, it must be cleaned with adry cloth before installing. Skin oilresidue on the bulb will shortenthe life of the bulb.

To replace the headlight bulb, use thefollowing procedure.

1. Rotate the bulb assembly counter-clockwise and remove from theheadlight housing; then disconnectfrom the wiring harness.

2. Connect the new bulb assembly tothe wiring harness connector; theninsert into the headlight housingand rotate fully clockwise.

Taillight/Brakelight

To replace the taillight/brakelight bulb,use the following procedure.

1. Remove the two screws andremove the lens cover.

2. Push the bulb in and turn it coun-terclockwise.

3. Install the new bulb by turning itclockwise while pushing in.

4. Install the lens cover.



CAUTIONUse only specified bulbs indicatedin the chart as replacement bulbs.

! WARNINGDo not attempt to remove the bulbwhen it is hot. Severe burns mayresult.

CAUTIONWhen replacing the headlight bulb,be careful not to touch the glassportion of the bulb. Grasp the newbulb with a clean cloth.

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CHECKING/ADJUSTING HEADLIGHT AIM

The headlights can be adjusted verti-cally and horizontally. The geometriccenter of the HIGH beam light zone isto be used for vertical and horizontalaiming.

1. Position the ATV on a level floorso the headlights are approxi-mately 6.1 m (20 ft) from an aim-ing surface (wall or similar aimingsurface).

ATV-0070C

NOTE: There should be an aver-age operating load on the ATVwhen adjusting the headlight aim.

2. Measure the distance from thefloor to the mid-point of eachheadlight.

3. Using the measurements obtainedin step 2, make horizontal markson the aiming surface.

4. Make vertical marks which inter-sect the horizontal marks on theaiming surface directly in front ofthe headlights.

5. Switch on the lights. Make surethe HIGH beam is on. DO NOTUSE LOW BEAM.

6. Observe each headlight beam aim.Proper aim is when the most intensebeam is centered on the verticalmark 5 cm (2 in.) below the hori-zontal mark on the aiming surface.

7. Adjust each headlight by turningthe adjustment knob clockwise toraise the beam or counterclock-wise to lower the beam until cor-rect aim is obtained.

CD714A

FUSES

The fuses are located in a fuse blockunder the seat. If there is any type ofelectrical system failure, always checkthe fuses first.

NOTE: To remove the fuse, com-press the locking tabs on eitherside of the fuse case and lift out.

2411-078

2411-080

CAUTIONTighten the lens cover screws onlyuntil they are snug.

400 H1

550 H1/700 H1

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2411-081

ELECTRICAL OUTPUT TERMINALS

Two output terminals for electricalaccessories are located on the frontwiring harness and one output terminalfor electrical accessories is located onthe rear wiring harness. The accessoryplug is located on the right side of theinstrument pod.

TOOL STORAGE TRAY/BATTERY HOLD-DOWN

A basic tool kit is provided with theATV.

CF157

Maintain the tool kit with the ATV atall times.

The tool storage tray is located beneaththe seat. It also serves as the batteryhold-down.

CAUTIONAlways replace a blown fuse with afuse of the same type and rating. Ifthe new fuse blows after a shortperiod of use, consult an authorizedArctic Cat ATV dealer immediately.

CAUTIONAlways use electrical accessoriesless than 180W.

Cruiser

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PREPARATION FOR STORAGE

Arctic Cat recommends the followingprocedure to prepare this ATV for stor-age. An authorized Arctic Cat ATVdealer should perform this service;however, the owner/operator may per-form this service if desired.

1. Clean the seat cushion (cover andbase) with a damp cloth and allowto dry.

2. Clean the ATV thoroughly bywashing dirt, oil, grass, and otherforeign matter from the entireATV. Allow the ATV to dry thor-oughly. DO NOT get water intoany part of the engine or air intake.

3. Either drain the gas tank or add afuel stabilizer to the gas in the gastank. Remove the air filter housingcover and air filter. Start theengine and allow it to idle; thenusing Arctic Cat Engine Preserver,rapidly inject the preserver into theair filter opening for a period of 10to 20 seconds. Install the air filterand housing cover.

4. Drain the carburetor float bowl(carbureted model).

5. Plug the hole in the exhaust sys-tem with a clean cloth.

6. Apply light oil to the upper steer-ing post bushing and plungers ofthe shock absorbers.

7. Tighten all nuts, bolts, cap screws,and screws. Make sure rivets hold-ing components together are tight.Replace all loose rivets. Care mustbe taken that all calibrated nuts,cap screws, and bolts are tightenedto specifications.

8. On the liquid-cooled models, fillthe cooling system to the bottomof the stand pipe in the radiatorneck with properly mixed coolant.

9. Disconnect the battery cables(negative cable first); then removethe battery, clean the battery postsand cables, and store in a clean,dry area.

10. Store the ATV indoors in a levelposition.

CAUTIONPrior to storing the ATV, it must beproperly serviced to prevent rust-ing and component deterioration.

CAUTIONIf the interior of the air filter hous-ing is dirty, clean the area beforestarting the engine.

CAUTIONAvoid storing outside in direct sun-light and avoid using a plasticcover as moisture will collect onthe ATV causing rusting.

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PREPARATION AFTER STORAGETaking the ATV out of storage and cor-rectly preparing it will assure manymiles and hours of trouble-free riding.Arctic Cat recommends the followingprocedure to prepare the ATV.

1. Clean the ATV thoroughly.

2. Clean the engine. Remove thecloth from the exhaust system.

3. Check all control wires and cablesfor signs of wear or fraying.Replace if necessary.

4. Change the engine/transmissionoil and filter.

5. On the liquid-cooled models,check the coolant level and addproperly mixed coolant as neces-sary.

6. Charge the battery; then install.Connect the battery cables makingsure to connect the positive cablefirst.

7. Check the entire brake systems(fluid level, pads, etc.), all con-trols, headlights, taillight, brake-light, and headlight aim; adjust orreplace if necessary.

8. Check the tire pressure. Inflate torecommended pressure as neces-sary.

9. Tighten all nuts, bolts, cap screws,and screws making sure all cali-brated nuts, cap screws, and boltsare tightened to specifications.

10. Make sure the steering movesfreely and does not bind.

11. Check the spark plug. Clean orreplace as necessary.

12. Follow the recommendationsfound in the pre-start inspection.

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MAINTENANCE RECORDDATE MILEAGE SERVICE PERFORMED/NOTES

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NOTES

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LIMITED WARRANTYArctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic CatATV it manufactures and on each genuine Arctic Cat ATV part and accessory manufactured or sold byan authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retailpurchaser; however, the balance of the unused warranty may be transferred to a second party.

Arctic Cat warrants only the products it manufactures and/or sells and does not warrant that otherproducts will function properly when used with an Arctic Cat ATV or will not damage the ATV. Arctic Catdoes not assume any liability for incidental or consequential damages.

Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), anyparts that are found to be warrantable in material or workmanship. This repair work MUST be done byan authorized Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costswill be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or anauthorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory forfinal determination if warranty should apply.

The warranty periods are as follows:

1. Six months from the date of sale — for an Arctic Cat ATV used for recreational purposes.

2. Ninety days from date of sale — for an Arctic Cat ATV used for commercial purposes, includingrental operations.

3. Thirty days from date of sale of ATV on Arctic Cat supplied batteries.

4. Thirty days from date of sale — for all dealer installed genuine Arctic Cat service parts andaccessories.

5. Until expiration of the new product warranty (paragraphs 1 and 2 above) — for all eligiblereplacement parts on new product.

Exclusions to this warranty include normal wear, abuse, or corrosion and the following parts anditems:

Tires CV Boots Torn or Punctured UpholsteryOil Filter Drive Belt Cracks or Gouges in Body PanelsAir Filter Brake Pads Drive/Driven Clutch Wear PartsLight Bulbs Spark Plug(s)

The following will VOID Arctic Cat’s warranty:

1. Failure to perform the proper break-in procedure and all related maintenance, storage procedures(if stored for extended periods), and/or service as recommended in the Operator’s Manual.

2. Repairs and/or adjustments by anyone other than an authorized Arctic Cat ATV dealer.

3. Use of improper carburetor main jets.

4. Use of improper gasoline, lubricating oils, or spark plug.

5. An accident or subjecting the ATV to misuse, abuse, or negligent operation.

6. Any modification, addition, or removal of parts unless instructed to do so by Arctic Cat.

7. Use of the ATV in any way for racing purposes.

8. Removal of the engine for use in another vehicle.

9. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.

10. Use of parts not sold or approved by Arctic Cat.

11. Damage due to improper transportation.

In consideration of the foregoing, any implied warranty is limited in duration to the various warrantyperiods set forth. This warranty gives you specific legal rights, and you may also have other rightswhich vary from state to state or country to country. Some states do not allow limitations on how longan implied warranty lasts, so the above limitations may not apply to you.

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WARRANTY PROCEDURE/OWNER RESPONSIBILITY

At the time of sale, a TRV Owner Registration form is to be completed by the selling dealerand consumer. The receipt of the form by Arctic Cat is a condition precedent to warrantycoverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copiesof the form to the appropriate place(s) to initiate warranty coverage.

The dealer will furnish to the consumer a signed copy of the form which must be pre-sented to the dealer when requesting warranty service. The registration form is the con-sumer’s proof of ownership and warranty eligibility. The form is used by the dealer tovalidate the warranty claim. Retain your copy of the form and keep it in a safe place.

When warranty repair is suspected, the TRV should be taken to the selling dealer, whohas the primary responsibility to perform warranty repairs. In the event the selling dealerhas ceased to do business, you have moved, or you are in a location away from your sell-ing dealer, warranty may be performed by any authorized Arctic Cat ATV dealer.

The authorized Arctic Cat ATV dealer will examine the TRV or part to determine if, in hisopinion, a warrantable condition exists. If a warrantable condition appears to exist, thedealer will repair or replace, at Arctic Cat’s option, free of charge, including any relatedlabor costs, all parts that are found to be warrantable and any other parts which the war-rantable part caused to be damaged. You, the owner, will then be asked to sign a warrantyform to ensure Arctic Cat that the warranty work was actually performed.

It is the owner’s responsibility to maintain and service the TRV in accordance with ArcticCat’s recommendations in the Operator’s Manual. To protect yourself and your TRV, followall safety and service tips. Arctic Cat will NOT warrant repairs required as a result ofnot performing standard operator maintenance, storage procedures, and service asoutlined in the Operator’s Manual.Should you have any questions concerning the warranty, contact an authorized Arctic CatATV dealer.

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CHANGE OF ADDRESS, OWNERSHIP, OR WARRANTY TRANSFER

Arctic Cat Inc. keeps on file the current name and address ofthe owner of this TRV. This will allow Arctic Cat to reach thecurrent owner with any important safety information which maybe necessary to protect customers from personal injury orproperty damage. Please make sure a copy of this form iscompleted and returned to Arctic Cat Inc. if you move or if theTRV is sold to another party.

This form may also be used to transfer the unused portion ofthe original warranty to a second party. In order to transferwarranty, fill out this form completely; then return a copy of thisform to Arctic Cat Inc. Arctic Cat will then process theapplication and issue warranty for the balance of the timeremaining of the original warranty.

Address Change

Ownership Change

Warranty Transfer

CHANGE OF ADDRESS/OWNERSHIP/WARRANTY TRANSFER TO:

Name _________________________________________

Address _______________________________________

City/State (Province)/Zip Code (Postal Code)___________

Phone # ( ) __________________________________

Year and Model _________________________________

Vehicle Identification Number (VIN) __________________

Before operating, you should take an ATV Rider Course to learn ATV riding skills or rein-force your current good riding skills. In U.S.A., call 1-800-887-2887 to enroll in the half-dayATV Rider Course nearest you or ask your dealer for assistance. The course instructor willcharge a small fee for each person taking the course. In Canada, call (613) 739-1535.

Fold Back- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

CHANGE OF ADDRESS/OWNERSHIP

ARCTIC CAT INC.PRODUCT SERVICE AND

WARRANTY DEPT.P.O. BOX 810

THIEF RIVER FALLS, MN 56701

PlaceStampHere

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ARCTIC CAT ATV EMISSION CONTROL WARRANTY STATEMENT

Warranty Rights and ObligationsArctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air ResourcesBoard are pleased to explain the emission control system warranty for each new ArcticCat ATV sold in the state of California. In California, a new ATV must be designed, built,and equipped to meet the state’s stringent anti-smog standards.

Arctic Cat warrants the emission control system on the Arctic Cat ATV for the periodslisted below provided there has been no abuse, neglect, or improper maintenance of theATV.

The emission control system may include components such as the carburetor, ignitionsystem, and crankcase ventilation system. Also included may be hoses, belts, connectors,and other emission-related assemblies.

When a warrantable condition exists, Arctic Cat will repair the ATV at no cost to the owner,including diagnosis, parts, and labor.

Emission Control Warranty CoverageA new Arctic Cat ATV manufactured after January 1, 1997 has a two (2) year warranty onits emissions control components.

If an emission-related component on the ATV is defective, the component will be repairedor replaced by any authorized Arctic Cat ATV dealer.

Owner’s Emission Control Warranty Responsibilities

It is the owner’s responsibility to perform the required maintenance listed in the Operator’sManual. Arctic Cat recommends the retention of all receipts covering maintenance per-formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or forfailure to ensure the performance of all scheduled maintenance on the emission controlsystem.

It is the owner’s responsibility to present the ATV to an authorized Arctic Cat ATV dealeras soon as a problem exists. The undisputed warranty repairs should be completed withina reasonable period of time, not to exceed thirty days.

The ATV owner should be aware that Arctic Cat may deny warranty coverage if either theATV or a component has failed due to abuse, neglect, improper maintenance, or anyunapproved modifications.

If you have any questions regarding your warranty rights and responsibilities, contacteither Arctic Cat Inc, P.O. Box 810, Thief River Falls, MN 56701, (218) 681-4999 or theCalifornia Air Resources Board, 9528 Telstar Avenue, El Monte, CA 91731, (818) 575-6800.

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ARCTIC CAT EMISSION CONTROL SYSTEM LIMITED WARRANTYArctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) war-rants that this new Arctic Cat ATV manufactured on or after January 1st, 1997:

A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicableregulations of the California Air Resources Board and

B. Is free from defects in material and workmanship which could cause such ATV to fail to conformwith applicable regulations of the California Air Resources Board for a period of use of two (2)years from the date of initial retail delivery.

CoverageWarranty defects shall be remedied during customary business hours at any authorized Arctic Cat ATVdealer located within the state of California in compliance with applicable regulations of the CaliforniaAir Resources Board. Any component or components replaced under this warranty shall become theproperty of Arctic Cat.In California, emission related warranted components are specifically defined by the state’s EmissionWarranty Parts List. These warranted components are carburetor and internal components, intake man-ifold, fuel injection system, spark advance mechanism, crankcase breather, air cutoff valve, fuel/vaporseparator, canister, igniters, breaker governors, ignition coils, ignition wires, ignition points, condensersand spark plugs if failure occurs prior to the first scheduled replacement, and hoses, clamps, and fittingsused directly in these parts. Since emission related components may vary from model to model, certainmodels may not contain all of these components, and certain models may contain functionally equiva-lent components.In California, emission control system emergency repairs, as provided for in the California Administra-tive Code, may also be performed by other than an authorized Arctic Cat ATV dealer. An emergency sit-uation occurs when an authorized Arctic Cat ATV dealer is not reasonably available, a component is notavailable within thirty (30) days, or a repair is not complete within thirty (30) days. Any replacementcomponent can be used in an emergency repair. Arctic Cat will reimburse the owner for the expenses,including diagnosis, not to exceed suggested retail price as set forth by Arctic Cat for all warranted com-ponents replaced and labor charges based on the recommended time allowance set forth by Arctic Catfor the warranty repair and the geographically appropriate hourly labor rate. The owner may be requiredto keep receipts and failed components in order to receive compensation.

LimitationsThis Emission Control System Warranty shall not cover any of the following:

A. Repair or replacement required as a result of(1) accident,(2) misuse,(3) lack of required maintenance,(4) repairs improperly performed or replacements improperly installed,(5) use of replacement components or accessories not conforming to Arctic Cat specifications

which adversely affect performance, and/or(6) use in competitive racing or related events.

B. Inspections, replacement of components, and other services or adjustments necessary forrequired maintenance.

Limited LiabilityThe liability of Arctic Cat under this Emission Control System Warranty is limited solely to the remedyingof defects in material and workmanship by an authorized Arctic Cat ATV dealer at its place of businessduring customary business hours. This warranty does not cover inconvenience or loss of use of the ATVor transportation of the ATV to or from the Arctic Cat ATV dealer.ARCTIC CAT SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS, OR DAMAGE,WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL, OR EXEMPLARY, ARISING IN CONNECTIONWITH THE SALE OR USE OF, OR INABILITY TO USE THE ARCTIC CAT ATV FOR ANY PURPOSE.SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CON-SEQUENTIAL DAMAGES, SO THE ABOVE MAY NOT APPLY TO YOU.NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY ARCTIC CAT EXCEPT ASSPECIFICALLY SET FORTH HEREIN. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIEDBY LAW, INCLUDING ANY WARRANTY OF MERCHANT-ABILITY OR FITNESS FOR A PARTICULARPURPOSE, IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMSSTATED IN THIS WARRANTY. THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVEAND IN LIEU OF ALL OTHER REMEDIES.No dealer is authorized to modify this Arctic Cat Inc. Limited Emission Control System Warranty.

Legal RightsTHIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHERRIGHTS WHICH VARY FROM STATE TO STATE.THIS WARRANTY IS IN ADDITION TO THE ARCTIC CAT INC. LIMITED ATV WARRANTY.

Additional InformationAny replacement component that is equivalent in performance and durability may be used in the perfor-mance of any maintenance or repairs. However, Arctic Cat is not liable for these components. Theowner is responsible for the performance of all required maintenance. Such maintenance may be per-formed at a service establishment or by any individual. The warranty period begins on the date the ATVis delivered to the owner.

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U.S. EPA EMISSION CONTROL STATEMENT/WARRANTY COVERAGE

(U.S. Only)

STATEMENT/WARRANTYArctic Cat warrants to the original retail purchaser, and each subsequent purchaser, thatall U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to allU.S. EPA Emission Control Regulations. Please read the following information completely.

Your authorized Arctic Cat ATV dealer will repair or replace any defective emission-relatedcomponent at no cost to you during the warranty period. You may have non-warranty ser-vice performed by any repair establishment that uses equivalent components. The regula-tions provide significant civil penalties for tampering that causes your ATV to no longermeet U.S. EPA emission standards.

Arctic Cat further warrants that the engine and its emission-related components are freefrom defects in materials or workmanship that could cause the engine to fail to complywith applicable regulations during the warranty period.

If you have any questions about this information, or the emission warranty coverage state-ment, contact your local authorized Arctic Cat ATV dealer.

WARRANTY PERIODThe emission warranty period for this ATV begins on the same date as the standard war-ranty coverage and continues for 30 months or 3100 miles, whichever comes first.

COMPONENTS COVEREDThe emissions warranty covers major emissions control components and emission-related components listed as follows:

Engine Management and Sensors Fuel/Air SystemBarometric Pressure Sensor Fuel InjectorsCamshaft Position Sensor Fuel Pressure RegulatorEngine Control Unit (ECU) Fuel PumpEngine Coolant Temperature Sensor Carburetor(s)Intake Air Temperature Sensor Turbocharger AssemblyManifold Absolute Pressure Sensor Air Bypass ValveOxygen Sensor Turbo Waste Gate Control ValveThrottle Position Sensor Crankcase Ventilation SystemCrankshaft Position Sensor ISC Valve

Ignition System Miscellaneous Items Used in Ignition Coil Aforementioned SystemsKnock Sensor System ConnectorsSpark Plugs SwitchesCapacitive Discharge Ignition (CDI) Module GrommetsMagneto Pick-Up Clamps

HosesTiesGasketsWiring

OWNER’S RESPONSIBILITIESThe owner of any ATV warranted under this Arctic Cat Emission Control Statement isresponsible for the proper maintenance and use of the ATV as stated in the Operator'sManual. Proper maintenance generally includes replacement and service, at the owner'schoosing, such items as air filter, oil and oil filter, or any other part, item, or device relatedto emissions control as specified in the Operator's Manual. It is the owner's responsibilityto ensure that the ATV is used in a manner for which it was designed.

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INDEXAccessories ....................................................... 33Active Riding...................................................... 25Air Filter ............................................................. 78Air Filter Housing Drains.................................... 80Alcohol (Effects)................................................. 30Battery ............................................................... 73Boots (Protective) .............................................. 72BONE-C............................................................. 38Brake Fluid......................................................... 71Brake (Auxiliary) ................................................ 72Brake (Hand) ..................................................... 52Brake (Hand - Hydraulic) ................................... 71Brake Lever Lock .......................................... 53,71Brake Pads ........................................................ 72Brake Pads (Burnishing).................................... 65Brake Pedal (Auxiliary) ...................................... 54Braking/Stopping ............................................... 40Break-In Procedure ........................................... 65Cables ............................................................... 69Carburetor Float Bowl Drain .............................. 60Change of Address, Ownership, or

Warranty Transfer.......................................... 91Choices (Personal) ............................................ 29Clothing and Gear ............................................. 20Cold Weather Driving ........................................ 49Condition of the TRV ......................................... 22Controls (Locations and Functions)................... 50Cooling System (Liquid) .................................... 68Crossing Obstacles ........................................... 47Crossing Roads ................................................. 48Crossing Water .................................................. 48Dismounting the TRV......................................... 41Drive Select Switch............................................ 51Electrical Output Terminals................................ 84Emission Control (Warranty Statement) ............ 93Emission Control (Limited Warranty) ................. 94Emission Control Statement/Warranty

Coverage (U.S. EPA)..................................... 95Environment ...................................................... 26Equipment ......................................................... 28Experienced/Trained Riders .............................. 32First Aid ............................................................. 23Foreword.............................................................. 1Fuses ................................................................ 83Gasoline (Recommended)................................. 64Gas Tank (Filling)............................................... 64General Information........................................... 50Handling the TRV .............................................. 41Handwarmers/Thumbwarmer ............................ 52Hangtags ............................................................. 7Headlight Aim (Checking/Adjusting) .................. 83Headlight HI/LO Switch ..................................... 53Hoses (Brake/Gas/Vent) ............................... 72,60Identification Numbers....................................... 50Idle RPM Adjustment......................................... 78Ignition Switch Key ............................................ 50Inexperienced/Untrained Riders ........................ 32Jump-Starting .................................................... 76K-Turns .............................................................. 44Leaning, Weight Shift, and Balance................... 42Light Bulb Replacement .................................... 82Load Capacity Ratings Chart ............................ 29Lubricant (Inspecting/Changing)........................ 70Lubricant (Recommended - Front Differential/

Rear Drive).................................................... 64Lubrication (General)......................................... 69Maintenance (General) ...................................... 66Maintenance Record ......................................... 87Maintenance Schedule ...................................... 67Mirrors ............................................................... 61Mounting the TRV.............................................. 38Muffler/Spark Arrester ....................................... 81Oil Cooler........................................................... 69Oil and Filter ..................................................... 70Oil Level Stick ................................................... 60

Oil (Recommended - Engine/Transmission) ......64Operating Maneuvers (Basic) ............................38Operation/Maintenance (Division II)...................33Parking...............................................................41Parts...................................................................33Parts and Controls (Locations) ..........................37Passenger Instructions ........................................4Preface...............................................................33Prevention ..........................................................20Primer ................................................................59Quick Turns ........................................................43Rack Loading .....................................................62Responsibility.....................................................32Reverse Override Switch ...................................54Reversing...........................................................47Rider Training Course ..........................................6Riding Downhill ..................................................45Riding Uphill.......................................................44Safety (Division I) .................................................3Safety Alert ..........................................................5Safety Flag Bracket............................................62Seat Lock (Front) ...............................................62Seat Lock (Rear)................................................61Sharp Turns .......................................................43Shifting ...............................................................40Shift Lever ..........................................................51Shock Absorbers................................................69Sidehilling/Traversing .........................................45SIPDE ................................................................31Skidding or Sliding .............................................48Sound Judgment................................................26Spark Plug .........................................................77Specifications................................................34-36Speedometer ................................................55,57Speedrack..........................................................29Starter Button.....................................................54Starting a Cold Engine.......................................39Starting the Engine ............................................38Stopping the TRV...............................................49Stopping the Engine...........................................49Stop Switch (Emergency) ..................................53Storage Box .......................................................62Storage (Preparation After)................................86Storage (Preparation For) ..................................85Supervision ........................................................32Survival ..............................................................23Swerving ............................................................46T-CLOC ..............................................................22Temperature Adjustments ..................................40Those Around You .............................................28Throttle Cable Adjustment .................................78Throttle Lever .....................................................54Throttle Limiter Screw ........................................54Tips ....................................................................47Tire Inflation Pressure...................................34-36Tire Replacement...............................................81Tires ...................................................................80Tire Tread Condition...........................................81Tire Repair (Tubeless)........................................81Tool Storage Tray/Battery Hold-Down................84Towing................................................................63Trailering ............................................................63Transporting TRV ...............................................63V-Belt Cover (Draining) ......................................80Warning Information..........................................8,9Warning Labels .................................................8,9Warnings............................................................10Warranty (Limited)..............................................89Warranty Procedure/Owner Responsibility ........90Wheels ...............................................................81Wide Turns.........................................................42Windshield .........................................................61

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Declaration of ConformityApplication of council directives: EMC Directive 2004/108/EC

Date of Issue: December, 2004EC Machinery Directive 98/37/ECDate of Issue: June, 1993

Issued by European Commission.

Type of Equipment: All-Terrain Vehicles

Brand Name: Arctic Cat

Model: 400 H1 TRV

500 H1 TRV

700 H1 TRV

1000 H2 TRV

700 H1 Cruiser

1000 H2 Cruiser

Standards to which conformity is declared: IEC 801-2:1991IEC 801-3:1984EN 55012

Manufacturer (if not issuing agent): Arctic Cat Inc.601 Brooks Ave S.Thief River Falls, MN56701 USA

Identification Numbers Record

1. KEY IDENTIFICATION NUMBER:

The key identification number is stamped on the key as shown in the illustration.Record this number in the space provided for reference if you ever need a newkey.

2. VEHICLE IDENTIFICATION NUMBER:

3. ENGINE SERIAL NUMBER:

Record the Vehicle Identification Number and Engine Serial Number in thespaces provided to assist you in ordering parts from your authorized Arctic CatATV dealer or for reference in case the ATV is stolen.

! WARNINGIndicates a potential hazard that could result in serious injury or death.

p/n 2258-618©2009 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

(218) 681-9851 - U.S. (204) 982-1772 - Canada

Documents

Operator’s Manual - Arctic Cat€¦ · Do not remove this Operator’s Manual from this ATV ... 0 1 0 400 H1 TRV 550 H1 TRV 700 H1 TRV 1000 H2 TRV ... Break-In Procedure