Slimdrive SLT Slimdrive SLT-FR 2M - GEZE€¦ · 70484-2-0572 Cover Troubleshooting Errors and corrective measures DCU1-2M control: The plans are subject to change without notice

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Slimdrive SLT

Slimdrive SLT-FR 2M

GB Pre-assembly instructions Installation and service manual

Slimdrive SLT/Slimdrive SLT-FR 2M

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Table of Contents

1 Symbols and means of representation ............................................................................................................3

2 Product liability ........................................................................................................................................................3

3 Safety instructions ...................................................................................................................................................33.1 Intended use.......................................................................................................................................................................................................33.2 Safety instructions ...........................................................................................................................................................................................33.3 Safety-conscious working .............................................................................................................................................................................43.4 Testing the installed system .........................................................................................................................................................................43.5 Environmentally-aware working ................................................................................................................................................................4

4 Overview.....................................................................................................................................................................54.1 Reference documents .....................................................................................................................................................................................54.2 Tools and aids .....................................................................................................................................................................................................54.3 Torques .................................................................................................................................................................................................................54.4 Components and assembly groups ...........................................................................................................................................................5

5 Pre-assembly .............................................................................................................................................................55.1 Prepare profiles .................................................................................................................................................................................................55.2 Prepare the fixing of the assembly groups .............................................................................................................................................55.3 Install the return pulley ..................................................................................................................................................................................55.4 Install the drive motor ....................................................................................................................................................................................55.5 Install locking (optional) ................................................................................................................................................................................65.6 Connect alarm contact to the locking (optional) .................................................................................................................................65.7 Install rechargeable battery .........................................................................................................................................................................65.8 Install control......................................................................................................................................................................................................65.9 Install toothed belts and toothed belt locks ..........................................................................................................................................65.10 Tighten toothed belt .......................................................................................................................................................................................65.11 Install transformer ............................................................................................................................................................................................65.12 Connect transformer and control ..............................................................................................................................................................75.13 Connect drive motor and control ...............................................................................................................................................................85.14 Connect toothed belt locking (optional) and control ........................................................................................................................95.15 Install cable holder and cover fixing bracket ...................................................................................................................................... 105.16 Connect battery and control ..................................................................................................................................................................... 105.17 Install roller carriage ..................................................................................................................................................................................... 105.18 Install stop buffer ............................................................................................................................................................................................115.19 Install end piece ..............................................................................................................................................................................................115.20 Install side plates .............................................................................................................................................................................................125.21 Install cover retainer and cover earthing ...............................................................................................................................................125.22 Install support for cover ...............................................................................................................................................................................135.23 Final work ..........................................................................................................................................................................................................145.24 Production test ................................................................................................................................................................................................14

6 Installation ................................................................................................................................................................156.1 Preparations on site .......................................................................................................................................................................................156.2 Installing.............................................................................................................................................................................................................156.3 Commissioning ............................................................................................................................................................................................... 206.4 Dismantling ..................................................................................................................................................................................................... 22

7 Service and maintenance .................................................................................................................................. 237.1 Mechanical service ........................................................................................................................................................................................ 237.2 Maintenance .................................................................................................................................................................................................... 23

8 Troubleshooting .................................................................................................................................................... 248.1 Mechanical faults ........................................................................................................................................................................................... 248.2 Replace assembly group ............................................................................................................................................................................. 258.3 Error messages of the control ................................................................................................................................................................... 258.4 Replace fuse in transformer ....................................................................................................................................................................... 25


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Symbols and means of representation

1 Symbols and means of representation

WarningsIn these instructions, warnings are used to warn you of material damage and personal injuries.

XX Always read and follow these warnings.XX Follow all the measures identified with the warning symbol and warning word.

Warning symbol Warning word Meaning

DANGER Risks to people. Failure to comply will result in death or serious injuries.

WARNING Risks to people. Failure to comply can result in death or serious injuries.

CAUTION Risks to people. Failure to comply can result in minor injuries.

OtherXsymbolsXandXmeansXofXrepresentationImportant information and technical notes are especially highlighted to explain correct operation.

Symbol Meaning

means “important note”; Information on avoiding material damage, improved understanding or optimising the workflows.

means “additional information”

XX Symbol for an action: Here you have to do something.

XX If there are several actions to be taken, keep to the given order.

2 Product liabilityIn accordance with the manufacturer’s liability for their products as defined in the German “Produkthaftungsgesetz” (Product Liability Act), the information contained in this brochure (product information and proper use, misuse, product performance, product maintenance, obligations to provide information and instructions) is to be noted and followed. Failure to comply releases the manufacturer from their statutory liability.

3 Safety instructions

3.1 IntendeduseThe Slimdrive SLT and Slimdrive SLT-FR 2M is solely suitable for use à in dry rooms à in automatic door systems for horizontally moved door leaves à in entrances and indoor pedestrian areas on commercial premises, industrial buildings and in public areas

The Slimdrive SLT and Slimdrive SLT-FR 2M may not be used as a fire door or smoke control door.The Slimdrive LT-FR 2M is approved for use in escape routes.The Slimdrive SLT may not be used as an emergency exit door.

3.2 Safetyinstructions à The specified installation, maintenance and repair work must be carried out by properly trained personnel

authorised by GEZE. à The country-specific laws and regulations are to be noted and complied with for safety tests. à If unauthorised changes are made to the system, GEZE cannot be made not liable in any way whatsoever for

any resulting damage or losses, and the approval (of the Slimdrive SLT-FR 2M) for use in escape routes and emergency exits expires.

à GEZE does not provide any warranty for combination with third party makes. à Also, only original GEZE parts may be used for repair and maintenance work. à The connection to the power supply must be made by a professional electrician. The mains connection and

protective conductor test are to be carried out according to VDE 0100 Part 610. à Use a 10 A miniature circuit breaker provided on site as the mains-side disconnecting device. à Protect the display programme switch against unauthorised access.


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Safety instructions

à According to the Machinery Directive 2006/42/EC, before commissioning the door system, a risk assessment must be performed and the door system labelled in accordance with CE Marking Directive 93/68/EEC.

à Note and comply with the most recent issues of Directives, guidelines, standards and country-specific regulations, in particular: à ASR A1.7 “Guidelines for doors and gates” à DIN 18650 “Building hardware – Powered pedestrian doors” à VDE 0100; Part 610 “Erection of low-voltage installations” à AutSchR “Directive for automatic windows, doors and gates” (for Slimdrive SLT-FR) à Accident prevention regulations, especially BGV A1 “General regulations” and BGV A2 “Electrical systems

and equipment” à EN 60335-2-103, DIN 18263-4 à Accident prevention regulations, especially BGV A1 “Principles of prevention” and BGV A2 “Electrical

systems and equipment”

3.3 Safety-consciousworking à Secure workplace against unauthorised entry. à Note and take into account the swivelling range of long parts of the system. à Never carry out work with a high safety risk (e.g. installing the drive, cover or door leaf) on your own. à Secure the cover/drive cover panels against falling. à Only use the cables given in the cable plan. Position shields as shown in the wiring diagram. à Secure loose, internal drive cables with cable ties. à Before working on the electrics:

à disconnect the drive from the 230 V mains system and check to verify safe isolation from the power supply. à disconnect the control from the 24 V battery. à if using an uninterruptible power system (UPS), the system is live even when disconnected from the mains

power supply. à Always use insulated wire-end ferrules for litz wires. à Attach safety stickers to glass door leaves. à Risk of injury if drive open. Hair, clothing, cables, etc., can be drawn in by rotating parts! à Risk of injury caused by unsecured crushing, impact, shearing or drawing-in areas! à Risk of injury caused by broken glass! à Risk of injury caused by sharp edges in the drive! à Risk of injury caused by freely moving parts during installation!

3.4 TestingtheinstalledsystemMeasures to make safe and prevent crushing, impact, shearing or drawing-in areas:

à Check the function of safety sensors and movement detectors. à The detection field of the movement detector in the emergency exit direction must cover the opening width

x 1.5 m in front of the door. à The movement detector in the emergency exiting direction (see AutSchR) must detect people moving faster

than 0.1 m/s. à Check PE conductor connection with all exposed metal parts. à Perform safety analysis (risk assessment)

3.5 Environmentally-awareworking à When disposing of the door system, separate the different materials and have them recycled. à Do not dispose of batteries and rechargeable batteries with domestic waste. à Comply with the statutory regulations when disposing of the door system and the batteries and rechargeable

batteries.


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Overview

4 Overview

4.1 ReferencedocumentsDrawing No. Type Name70484-9-9847 Wiring diagram DCU1 70484-9-9850 Wiring diagram DCU1 - 2M 70484-9-9861 Cable plan DCU1 and DCU1 - 2M70487-0-007 Overview plan Slimdrive SLT drives70497-0-010 Overview plan Slimdrive SLT-FR 2M drives70484-2-0572 Cover

Troubleshooting Errors and corrective measures DCU1-2M control

The plans are subject to change without notice. Use only the most recent version.

4.2 Toolsandaids

Tools Size

Tape measure

Marking pen

Torque spanner

Allen key 2 mm, 2,5 mm, 3 mm, 4 mm, 5 mm, 6 mm

Open-ended spanner 8 mm, 10 mm, 13 mm, 15 mm

Set of screwdrivers up to 6 mm

Pin punch 3 mm with tip length = 60 mm

Side-cutting pliers

Crimping pliers for electric cables

Wire stripper

Multimeter

4.3 TorquesFor torques, refer to overview plan

4.4 ComponentsandassemblygroupsFor components and assembly groups, see overview plan

5 Pre-assemblyThe up-to-date drive diagram is definitive for the pre-assembly work to be carried out. All components must be determined and installed in accordance with the drive drawing.

5.1 PrepareprofilesFor length and preparation of drive profiles, see drive drawing.

5.2 PreparethefixingoftheassemblygroupsXX Push in sliding blocks and earthing connections as shown in the drive drawing.

5.3 Installthereturnpulley

5.4 Installthedrivemotor


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Pre-assembly

5.5 Installlocking(optional)

Only use toothed belt locking with 24 V sticker.

5.6 Connectalarmcontacttothelocking(optional)XX Remove screws M2.3 x 10 on the check-back switch (1) of the

locking.XX Position the alarm contact switch (2) on the check-back switch (1). XX Use screws M2.3 x 18 (3) and spring washers to fix both switches

onto the locking.XX Connect cable.XX Shorten the switching lug of the alarm contact switch.

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The switches must switch just before reaching the locking position.The switching is audible, you will hear a clicking noise.

XX Check the switching points of both switches. If applicable, re-bend switching lugs

5.7 Installrechargeablebattery

5.8 Installcontrol

5.9 InstalltoothedbeltsandtoothedbeltlocksXX After installing the toothed belt, check the switching point of the check-back switch (click) and if necessary

adjust by re-bending the switching lug.

5.10 Tightentoothedbelt

XX Pre-tension the toothed belts with 300 N ±35 N (see drive drawing).

5.11 Installtransformer


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Pre-assembly

5.12 Connecttransformerandcontrol

Note earthing connection! Do not mix up cores!

XX Strip the three-core cable (1), attach insulated wire-end ferrules and connect to cable (2) at the transformer (see wiring diagram).

XX Lay cable (1) to the control. � �

XX If necessary, shorten and strip cable (1), attach insulated

wire-end ferrules and connect to the connector (3) (see wiring diagram).

XX Connect connector (3) to the control (4).

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Pre-assembly

5.13 Connectdrivemotorandcontrol

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SlimdriveXSLT

XX Lay rotary transducer cable (2) and motor connection cable (3) to control.

XX Plug connector into the control.

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SlimdriveXSLT-FRX2M

XX Lay rotary transducer cable (2), motor connection cable (3) and motor connection cable of the second Slimdrive SLT-FR motor (1) to the control.

XX Plug connector into the control. 3

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1

Do not plug battery cable into the control yet.The battery is not connected to the control until the production test and commissioning.

XX Check whether the battery cable is long enough, if necessary plug the battery extension cable into the battery cable.

When carrying out maintenance work, the connection between the battery and control must be disconnected!


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Pre-assembly

5.14 Connecttoothedbeltlocking(optional)andcontrolXX Plug in locking (1) cable at the control.XX Lay cable to locking, shorten if necessary, strip and attach insu-

lated wire-end ferrules.1

XX Connect cable to locking (2) (see wiring diagram).

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XX Place cover (3) on control and engage. The retention force of the

cover can be increased by slightly bending the cover.

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When positioning the cover, do not clamp cables.


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Pre-assembly

5.15 Installcableholderandcoverfixingbracket

CAUTION!Cables can be cut!

XX Lay the cables so that there are no cables in the area of moving parts.

XX Install cover fixing bracket (2) and fix on a sliding block using locking screw M6 x 16 “Inbus-Ripp” (Allen locking screws).

XX Position the cover fixing brackets uniformly distributed on the running rail, depending on the space available.

XX Determine the position of the cable holder (1) and push the cable holder into the running rail. The cable holders are fixed by turning them through 90°.

XX Lay cables in cable holders and secure with cable ties.

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5.16 ConnectbatteryandcontrolXX Do not plug battery cable into the control yet.XX Do not connect the battery to the control until commissioning.XX Disconnect the battery from the control for maintenance work.

XX Check whether the battery cable (1) is long enough, if necessary plug the battery extension cable into the battery cable.

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5.17 InstallrollercarriageXX Before inserting the roller carriage, clean the running surfaces of

the running rail and rollers.XX Push roller carriage (1) from the side, into the correct position on

the running rail.

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InstallXspecialXrollerXcarriageX(optional)The special roller carriage prevents “tilting” if narrow leaves.See overview plan.


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Pre-assembly

5.18 Installstopbuffer

During installation, the rubber buffers must point in the direction of the middle of the running rail.

XX Push the stop buffers (1) from the right and left into the existing grooves and pre-position.

XX Lightly tighten the stop buffer using a hexagon socket wrench (Allen key).

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5.19 Installendpiece

WARNING!Risk of fatal injury due to electric shock!If there is a poor connection between the end piece and running rail, the end pieces are not earthed.

XX Tighten the setscrews so that the anodised coating of the end piece and the running rail is penetrated.

XX Connect end piece to the running rail using earthing connection (1).

XX To do this, align the earthing connection so that one setscrew is in the end piece and the other setscrew is in the running rail.

XX Tightly fasten the setscrews.

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Pre-assembly

5.20 Installsideplates

The side plate on the left is always mounted onto the end piece.The side plate on the right is mounted directly onto the running rail.

XX Insert a sliding block (2) for side plate (1) and clamp with setscrew M6 x 12.

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XX Fix side plate (1) onto end piece or the running rail using

countersunk tapping screw DIN 7982 M4.8 x 25 (3). �

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5.21 InstallcoverretainerandcoverearthingXX Push the hook-in parts (1) for the cover retaining cable, right and

left, approx. 1 cm from the edge of the running rail on each side, into the front groove.

XX Screw on with two oval head tapping screws DIN 7981 (2) each.

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XX Push the hook-in parts (1) for the cover retaining cable, right and left, approx. 2 cm from the edge of the cover on each side, into the groove (3) of the cover.

XX Screw on with two oval head tapping screws DIN 7981 (2) each.

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Pre-assembly

XX Push the cover retaining cable (4) onto the mounted hook-in parts (1) of the cover.

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XX Knock the cover earthing cable (5) flush into the groove (3) of the cover.

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If opening width < 2150 mm:XX Install hook-in part on the right under the drive motor.

5.22 InstallsupportforcoverXX Ensure that the supports for the cover are located outside the movement path of the driver.

XX Fix the supports (1) for the cover onto the running rail, in the front groove, using the setscrew M5 x 14.

Number: à 4-leaf: 3 supports à 2-leaf: 2 supports

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Pre-assembly

5.23 Finalwork

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XX If necessary, saw out recesses for (optional) locking (see Drawing 70484-2-0572).XX Check the position of the assembly groups against the drawing and check tightening torques.XX Adjust locking guide (1). The opening for the toothed belt should always be set as small as possible; however,

must not touch the toothed belt.XX Perform production test.XX Attach stickers:

à Identification plate (enter date of manufacture) à TÜV sticker à Ü symbol (for SLT-FR 2M)

The identification plate “SL” or “SL-FR 2M” must be changed by the fitter to “SLT” or “SLT-FR 2M”.

Parts or remaining assembly groups are prepared during the final assembly on site: à Short and long drivers (only for 4-leaf systems) and for door leaf installation à Accessories for cover earthing à Complete cover retainer, if not already installed à Bag of fixings for locator à Bag of accessories for mounting profile à Display program switch à Safety stickers for glass doors

5.24 ProductiontestPerformance of the production test is described in the wiring diagram


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Installation

6 Installation

6.1 Preparationsonsite

Check the preparations made on site by the customer to ensure proper installation: à Type and loading capacity of the facade construction or substructure à Evenness of the installation surface à Requirements of the cable plan

6.2 InstallingXX Secure workplace against unauthorised entry.XX Always work in pairs.XX Use stepladder or step stool.XX Keep inside area of running rail clean.

6.2.1 InstallprofilesXX Align the mounting profile in the installation area and use it as a drilling template.XX Make the drill holes according to the circumstances in situ (see installation plan).XX Prepare cable routing according to the circumstances in situ, e.g.:

à Hold end piece on left-hand side of the mounting profile and mark on cable penetration. à Cut out mounting profile in the market place.

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1 Mountingprofile2 Bolt3 Shim(providedonsite)4 Bottomedgeofrail

Only for post-rail version:XX Align mounting profile with bottom edge of rail.XX Screw on mounting profile. Note the shim (3) for the post/rail version (see installation plan).XX Install light barrier profiles/draught sealing profiles according to circumstances in situ (see installation plan).XX Install and fix light barriers (see cable plan).XX Press rubber seal into the draught sealing profiles.XX Lay light barrier cables

à Spot drill mounting profile in the extension of the draught sealing profiles and lay cables in the mounting profile (see cable plan).

XX Lay cable of actuation sensor on the outside: à Spot drill mounting profile in suitable position and pull in cable (see cable plan).

XX Hang running rail with pre-assembled assembly groups in the mounting profile.XX Align running rail laterally.


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Installation

WARNING!Risk of injury!Unsecured components can fall when loaded.

XX Completely clamp the running rail.

XX Use clamping strips with mounting profile to clamp running rail so that the running rail becomes torsionally rigid: à Push all 7 clamping strips between the mounting profile and running rail. à Post/rail version: Position inner 5 clamping strips at the level of the inner posts and position others

between them. à Wall and ceiling installation: Position 5 inner clamping strips as required.

XX Fasten left-hand end piece: à Check clamping of the earthing connection with the running rail. à Use clamping strip to connect with running rail and mounting profile.

XX Insert cover (1) for running rail and mounting profile.

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1 Cover2 Cuttingpoint3 Residualpart–notusedaftercutting

6.2.2 Hangdoorleaves

WARNING!Risk of injury caused by broken glass!

XX Always work in pairs when installing the door leaves.

WARNING!Risk of injury caused by crushing!The door leaves are still unsecured and slide easily.

XX Ensure that the door leaves are not moved unintentionally or by unauthorised persons.

à In order to install the door leaves on the drive, the door suspension plates must be mounted on the door leaves.

à The door suspension plates are installed when the door leaves are glazed. In case of subsequent installation of the door suspension plates, the frames of the door leaves must be dismantled (see installation instructions for door leaves).

XX Remove roller carriage from transport locking device.XX Hang door leaf into roller carriage:

Hang door suspension plates from the front into the suspension bolts of two roller carriages.XX Use lock nuts to secure door leaf.


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Installation

InstallXwireXcableXX Push outer door leaf into open position.

1 2approx. 20 mm

2

XX Position hook-in part (2) on the running rail approx 20 mm from the middle axis of the long cable pulley (1) and clamp in position.

XX Thread in the wire cable from right to left into the hook-in part and pull through until the nipple touches.

XX Feed the wire cable around the long cable pulley of the door leaf.XX Feed the wire cable around the short cable pulley of the door leaf.

3 3 2

30 m

m

XX Thread the wire cable into the clamping piece (3) and pull through.XX Position the clamping piece (3) on the running rail (approx. 30 mm distance from the hook-in part (2)) and

clamp in position.XX Tighten the wire cable by hand and secure in the clamping piece (screws from underneath).


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Installation

4

2 mm

3

XX Position clamping piece (4) with approx. 2 mm distance from the clamping piece and clamp in position.XX Undo the fixing screws of the clamping piece (3) while at the same time, with the help of a screwdriver, push

the clamping piece to the left and tighten the wire cable slightly.

XX Tighten the clamping piece on the running rail.XX Cut off protruding end of the wire cable. Length of the overhang approx. 20 mm.XX Hang inner door leaf and use lock nuts to pre-secure door leaf.

5

XX Thread the wire cable into the connecting arm (5), but do not clamp yet. To reach the connecting arm, the door leaves must be placed in the closed position. The connecting arm is then accessible from the outside.


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Installation

6.2.3 Aligndoorleaves

XX Note and conform with the relevant standards and guidelines on crushing, shearing and drawing-in (entrapment) areas.

XX Adjust the inclination and level of the door leaves at the hexagon of the suspension bolts: à Make individual door leaves smooth and easy moving. à Align door leaves flush with each other. At the same time, ensure they are level and the closing edges are

parallel. à Use lock nuts to secure door leaf.XX Align door leaves with maximum opening width.XX Secure door leaves:

Fix buffer behind the outer roller carriage.XX Install brush in height-adjustment strip.XX If the floor guide is continuous, guide pieces are installed (see installation instructions for Slimdrive SLT door

leaves).XX Push the height-adjustment strip into the door leaves (see installation instructions for Slimdrive SLT door

leaves).XX Install guide rails in floor area (see installation instructions for Slimdrive SLT door leaves).XX Push door leaves into closed position.

1

XX Clamp the wire cable on the connecting arm.XX Install the covers (1) for cable pulleys.

6.2.4 ConnectthedoorleaveswiththesystemXX Close the door leaves and align in closed position, if necessary re-align the stop buffers.XX Push the toothed belt until the toothed belt lock and driver sit on top of each other.

XX Connect driver with toothed belt lock: à Begin with short driver. à Screw rear toothed belt lock (1) onto short driver (2). à Only for 2-leaf doors:

Screw front toothed belt lock onto long driver and finely adjust toothed belt (engaging teeth).

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Installation

6.2.5 Positiontoothed-beltlocking

XX Close the door leaves.XX Undo screws (1) at the locking.XX Align the locking unit with the toothed belt.XX Following installation the locking pin must be positioned above

the hole in the cover so that it can be locked and unlocked.XX If necessary enlarge the drill hole.XX Tighten the screws (1).XX Adjust the locking guide (3) so that the toothed belt is not

touched and does not have too much clearance. To do this, undo 2x “Inbus-Ripp” screws (2), push the locking guide (3) and re-tighten the screws (2).

XX Lightly grease sliding surfaces.

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The driver must not hit the locking during operation!

6.2.6 PositiontherodlockingSee installation instructions Mat No. 106944.

6.2.7 InstallretainingdevicesXX Install movement detectors.

For electrical installation, see wiring diagram.

6.2.8 Installswitches/buttonsFor electrical installation, see wiring diagram.

6.2.9 InstallprogrammeswitchFor electrical installation, see wiring diagram.

6.2.10 Installkey-operatedswitch

The key-operated switch is required for the Slimdrive SLT-FR.The key-operated switch can be installed as an option for the Slimdrive SLT.

The key-operated switch can be used to lock/unlock the display programme switch.For electrical installation, see wiring diagram.

6.3 Commissioning

6.3.1 Connectdrive

WARNING!Risk of fatal injury due to electric shock!

XX Always get a qualified electrician to connect and disconnect the electrical system (230 V).XX Make the mains power connection and test the protective earth (PE) conductor in accordance with VDE 0100

Part 610.

XX Plug the battery plug into the control.XX Connect drive to 230 V mains (230 VAC ±10%, 50/60 Hz) and switch on the main switch on transformer.


21

Installation

6.3.2 Installcover

WARNING!Risk of injury due to swivelling cover!

XX Always work in pairs when handling the cover.

XX Fix the cover retaining cables on the hook-in parts of the running rail (see Section 3.16).XX Plug the cables for cover earthing at the earthing connector onto the running rail.XX Clean cover at the contact points for the cover fixing bracket. Ensure that the cover is grease-free at the

contact points.XX Pull off the protective film from the Velcro tape on the cover fixing bracket.XX Push cover onto side plates so that it engages, and firmly press on in the area of the cover fixing bracket.XX Turn locking pin (for delivery with locking).

à The locking must not touch the cover. à The cables must not be clamped or jammed in the cover.

6.3.3 Commissiondoorsystem

For information about connection and parameterisation of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram.

6.3.4 CreatetestlogXX Perform safety analysis.XX Enter the installed options in the safety analysis for the owner.


22

Installation

6.4 Dismantling

WARNING! Risk of fatal injury due to electric shock!

XX Get a qualified electrician to connect and disconnect the electrical system (230 V).XX Connect the mains power and test the protective earth (PE) conductor in accordance with VDE 0100 Part 610.

CAUTION! Risk of injury!People can be injured when the cover swivels.

XX If the cover is more than 4 m long, always work in pairs when handling the cover.

CAUTION! Risk of injury due to impact and crushing!

XX Secure the door leaves against unintentional movement.XX Disconnect the battery.

CAUTION!The height-adjustment strip can become damaged

XX Pull out the height-adjustment strip before the door leaf is taken down.XX Do not place the door leaves on the height-adjustment strip.

The door system is dismantled in the reverse order of the installation.


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Service and maintenance

7 Service and maintenance

7.1 Mechanicalservice

7.1.1 ChecktoothedbelttensionXX Start-up door system.

When braking and accelerating the toothed belt must not lift off from or jump over the motor toothed disc.XX If the toothed belt lifts off from or jumps over the toothed disc, increase the toothed belt tension:

à Mark motor position on the running rail. à Push the motor to the right in 1 mm steps.

7.1.2 TightentoothedbeltSee Section 5.10.

7.2 Maintenance

The specified maintenance work on the Slimdrive SLT and Slimdrive SLT-FR must be carried out by a qualified, competent person: à at least once a year

Or à if the service indicator at the programme selector lights up or flashes (see wiring diagram).

XX Provide the test documents and keep up-to-date.

After completing the maintenance work, always repeat the door teach/learning process.

Test area/item Action Remarks

Running rail XX Check for cleanliness. XX If necessary, clean the running rail

Roller carriage XX Check the carrier rollers for attrition XX If necessary, remove attrition

XX Check brushes XX Dismantle roller carriages (see Section 8.1.3 and 8.1.4)

XX If necessary, replace brushes

Floor guide area XX Check for jarring-free function XX If necessary, clean the floor guide area

Floor guide area (brushes) XX Check for dirt and hardness XX If necessary, clean or replace

Door leaves XX Check for smooth and easy movement See Section 8.1.1

Toothed belt XX Check for damage and wear XX If necessary, replace toothed belt

XX Check tension XX If necessary, tighten the toothed belt (see Section 5.10)

XX Check the toothed belt locking (optional) for damage

XX If necessary, replace toothed belt

Toothed belt locking (optional)

XX Check function XX If necessary, reposition the toothed belt locking (optional) (see Section 6.2.5)

Screws and bolts XX Check for secure fit XX If necessary, tighten the screws and bolts (for torques refer to drive drawing)

Assembly groups and peripherals

XX Check for correct function XX If necessary, replace assembly group

Cables XX Check for damage and correct fixing XX If necessary, replace or fasten cables


24

Troubleshooting

8 Troubleshooting


XX Get a qualified electrician to connect and disconnect the electrical system (230 V).XX Make the mains power connection and test the protective earth (PE) conductor in accordance with VDE 0100

Part 610.

CAUTION!Risk of injury due to falling cover!The cover is held by a latching device and the Velcro tapes of the cover fixing bracket.

XX Do not position or remove the cover on your own, always get a second person to help you.XX On removing the cover, carefully lower onto the cover retainer.XX When positioning the cover, always engage (latch into position) and press on Velcro tapes.

CAUTION!Risk of injury if drive is open!Hair, clothing, cables, etc. can be drawn in by rotating parts.

XX When working on the open drive, watch out for rotating parts!

CAUTION!Risk of injury due to impact and crushing!

XX Secure door leaves to prevent unintentional movement.XX Disconnect the battery.

8.1 MechanicalfaultsCause RemedyRunning rail deformed XX Replace the running rail.

XX Check the installation surface.Door leaf moves sluggishly, not smoothly XX Check the door leaves (see below).Roller carriage jammed or defective, large amount of attrition of the carrier rollers

XX Check toothed belt at driver for perpendicular fit. XX Guide toothed belts so that they are parallel. XX Replace the roller carriage (see below).

Toothed belt damaged XX Replace the toothed belt.Assembly group is defective XX Replace the assembly group (see below).

8.1.1 CheckdoorleafXX Undo driver from toothed belt lock.XX Push door leaves and check for smooth and easy movement.

If door leaves move smoothly and easily:XX Check the drive motor and replace it if necessary.

8.1.2 CheckthewirecableXX Visual inspection of the wire cable.

If the wire cable is worn or damaged, or several wire breaks exist in one place:XX Remove wire cable and install new wire cable (see Section 6.2.2).

8.1.3 ReplacerollercarriageofinnerdoorleafXX Undo driver from toothed belt lock.XX Remove wire cable cover at the long cable pulley.XX Close door.XX Unhook wire cable from the connecting arm.XX Undo lock nut on suspension bolt of the inner door leaf.XX Remove the inner door leaf.XX Undo clamping strip at end piece and remove.XX Remove end piece from above.XX Remove buffer from the running rail.


25

Troubleshooting

XX Replace roller carriage.XX Install in reverse order.

8.1.4 ReplacerollercarriageofouterdoorleafXX Undo driver from toothed belt lock.XX Remove wire cable cover at the long and short cable pulley.XX Close door.XX Unhook wire cable from the connecting arm.XX Undo lock nut on suspension bolt of the inner door leaf.XX Remove the inner door leaf.XX Undo clamping piece of the wire cable on the running rail.XX Remove wire cable from the rollers.XX Undo lock nut on the suspension bolt of the outer door leaf.XX Remove the outer door leaf.XX Undo clamping strip at end piece and remove.XX Remove end piece from above.XX Remove buffer from the running rail.XX Replace roller carriage.XX Install in reverse order.

8.2 ReplaceassemblygroupFixing with sliding block and slot inlet:

XX Undo screw at sliding block and push sliding block to the side.Fixing with sliding block and drill hole:

XX Undo fixing screws and remove.XX Remove assembly group and replace.XX Fix assembly group in reverse order.

8.3 Errormessagesofthecontrol

Read out the errors and their significance, see wiring diagram.

8.4 Replacefuseintransformer


XX Before removing the printed circuit board cover, disconnect the system from the 230 V mains system on site.


26

Troubleshooting


27

Troubleshooting

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Slimdrive SLT Slimdrive SLT-FR 2M - GEZE€¦ · 70484-2-0572 Cover Troubleshooting Errors and corrective measures DCU1-2M control: The plans are subject to change without notice