Feb
/Mar
20
15
HV JUICE
This Issue
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100% New Zealand
NZ Style Split Bolt Connectors – TNHD
CUSTOM GALVANISED HARDWARE
PAGE 2
TE POLYMER INSULATORSPAGE 6
APATOR VERTICAL DISCONNECT SWITCHES
PAGE 8
TAPPAT – LV Underground
Link Box
www.transnet.co.nzPh 0800 442 182 +64 9 274 3340
GALVANISED HARDWARE - MADE TO YOUR REQUIREMENTS
Your partners in power, TransNet offer competitively priced, high quality galvanised products that can be manufactured to your networks exacting requirements. Our products are
manufactured in the same factories as products for Toyota and Ford and therefore offer the same high quality work processes ensuring reliable, long life products.
We have an extensive range of fairly generic products such as cross arm braces, eye bolts, screw anchors and thimbles in stock.
For further information on what we can offer please contact our customer service team or your local rep.
PRODUCTS
GALVANISED
CUSTOM MADE
www.transnet.co.nzPh 0800 442 182 +64 9 274 3340
TAPPAT - LV UNDERGROUND LINK BOX
The purpose of the underground link box is identical to that of an above ground link pillar. It allows the network to parallel or isolate low voltage mains cables only this time, using the diving-bell principle, it is housed in a totally submersible underground pit. Perfect for situations where council bylaws stipulate underground installations only.
KEY FEATURES
• Complete LV switching and Isolating system
• 2way & 4 way options available
• Safe and economical to install & operate
• Fully submersible
• Aesthetically pleasing in ground installation
• Eliminates above ground consent issues
• Range taking up to 300mm² mains cable
• Fully insulated CAMLOK link
• Pit and lid meet B125 & EN124 standards, lid can hold 45Nm/mm2
• Modular pit design for differing final ground levels (165mm–465mm supplied as standard)
• Tested to 600 Amps
Designed collaboratively with our utility customers, the Tappat underground link box is perfect for new installations or as a like for like replacement for existing bitumen filled link boxes at the end of their asset life.
Available untailed or pre-tailed with flexible copper tails ready to joint to existing cables on site. It is available in 2way or 4way configuration with 600amp CAMLOK links included.
Scan QR code to view time lapse installation video
Complete SwitChing & iSolating SyStem For lV networkS
2WAY TAPPAT LINK BOX
4WAY TAPPAT LINK BOX
www.transnet.co.nzPh 0800 442 182 +64 9 274 3340
MXSE - LIVE END SEALS, 11 & 22KV
The Raychem MXSE product is designed very close to MXSU inline joint with an application range from 70 to 1000mm². No special crimping tools are required for the installation. The cable can be energised immediately after installation. Third party damage to cable can be caused by heavy vehicles, such as excavation machinery, etc., during construction work. The live end seals allow partially installed networks to be energised, and therefore enable the detection of third party damage as soon as it occurs. The end seal protects the cable against moisture ingress.
The end seal is designed to fit most polymeric cables up to 36kV using copper wire or tape shielding according to IEC, VDE and BS cable specs. MXSE live end seals have been designed and tested in accordance with CENELEC HD 629.1 S1 specification. The new concept is based on standard all in one MXSU inline joint kits including mechanical connector. Stress control is provided on the cable side by application of a heat shrinkable sleeve and stress grading mastic at the screen. A polypropylene insulation rod is inserted into the other connector entry. Covering the connector area also with stress grading tape, the Rayfit joint body provides the appropriate and screening. Shielding is maintained by application of copper mesh around the joint body connecting the earth wires. A heavy wall sealing sleeve with integrated hot melt adhesive provides adequate sealing and outer protection.
FEATURES & BENEFITS
• Complete product line up to 36kV using large application ranges
• Suitable for both, wire- and tape shielded cables
• Installation requires no special tools or crimping dies
• Design and installation basis is very close to standard MXSU joints
• Energising can take place immediately after installation
• Covers all commercial cable sizes
• Protects cable against moisture ingress
• Enables detection of third party damage
MXSE Live End Seals are used to insulate & seal the ends of MV polymeric & PILC cables.
CAT NO.VOLTAGE CLASS
(kV)CABLE SIZE
(mm²)CABLE TYPE NO. OF CORES
MXSE-3111 11 16-70 XLPE 1
MXSE-3131 11 16-185 XLPE 1
MXSE-3141 11 240-400 XLPE 1
MXSE-3311 11 16-70 XLPE 3
MXSE-3331 11 16-185 XLPE 3
MXSE-3341 11 240-400 XLPE 3
MXSE-5131 22 16-185 XLPE 1
MXSE-5141 22 240-400 XLPE 1
MXSE-12A-3SB 11 16-70mm² Cu / 25-70 mm² Al PILC 3
MXSE-12C-3SB 11 95-185 mm² PILC 3
MXSE-12E-3SB 11 240-300 mm² PILC 3
*Single Core PILC kits available on request
www.transnet.co.nzPh 0800 442 182 +64 9 274 3340
AMP WRENCH-LOK EARTHING CONNECTOR & CORRECT INSTALLATION
IRW13/17 The perfect
tool!
CORRECT INSTALLATION OF WRENCHLOK & SHEARLOK CONNECTORSIt is imperative these connectors are installed as outlined in the manufacturer's instructions to ensure the correct connection is made. These bolts were designed to have a controlled drive applied to them. The instant shock loading a rattle gun applies can make the head shear prematurely and therefore it is outlined in the instructions that installation is to be made with a hand operated tool.
WRENCH-LOK Grounding Connector - IEEE Standard 837
The WRENCH-LOK electrical grounding connector system provides a superior, fool-proof connection while reducing application time dramatically. Using a specially designed shear-head bolt to drive a tapered wedge into the connector body, all that’s needed to apply it is a common ratchet or socket wrench. When the connection is tightened to the correct torque, the bolt head shears off, giving a positive visual indication of a perfect connection – It’s that simple!
No special training, no special tools, no auxiliary power, able to be installed in any weather, conductor-to-conductor or conductor-to-ground rod connections, WRENCHLOK is the answer.
Test Results for Copper Ground Grid Connectors
IEEE Standard 837 Overall, connectors meet all requirements necessary to be considered qualified for permanent grounding connections used in substation grounding.
A. Mechanical Pullout Connectors exceeded min. standard pullout requirements by wide margin.
B. Electromagnetic Force Connectors withstood high mechanical and heating stresses of short circuit currents, well within standard.
C. Sequential Tests 1. Current-Temperature Cycling – Connectors ran much cooler than control conductor & resistance remained low & stable.
2. Freeze-Thaw – Resistance of connectors remained stable, demonstrating connectors are not affected by extreme temperature changes.
3. Corrosion-Nitric Acid – Acid did not penetrate contact interface and resistance remained stable.
4. Fault Current – Connectors withstood severe mechanical and heating stresses with very slight increase in joint resistance, well within standard.
Thermal Shock and Accelerated Corrosion
Stable performance indicates connectors will not be adversely affected by extreme environmental conditions.
Torque of Bolt vs. Resistance of Connection
Connection resistance stable at point much below nominal torque.
Torque of Bolt vs. Deflection
Connector designed with sufficient strength and spring qualities to maintain body resilient contact force for dependable, longterm connection.
Tensile vs. Deflection Connector body designed with sufficient strength to withstand extreme overload mechanical forces.
IEEE837
fully compliant fully
compliant
www.transnet.co.nzPh 0800 442 182 +64 9 274 3340
TE POLYMER INSULATORS
CAT NO.LENGTH
mmNO.OF SHEDS
SHED DIAMETER
mm
CREEPAGE DISTANCE
mm
FLASHOVER (WET)
kV
FLASHOVER (DRY)
kV
DRY ARCING
mm
TENSIONkV
BOX QTY
DS-15 340 4 98 420 65 90 210 70 16
DS-28 475 8 98 857 135 150 333 70 12
DS-35 555 10 98 1060 155 170 410 70 10
Polymer strain during accelerated weathering
Polymer strain under the steep-front impulse voltage test
FEATURES
• Direct moulded triple seal design, ensures void free in-terface between silicone and core, eliminating all possibili-ties of moisture ingress.
• Fiberglass Rod to get better traction and tension load on RML and SML.
• Forged Steel End Fittings to ensure a higher consistency of all critical dimensions to prevent possibilities of failure and cracking during assem-bly.
• The 100% recyclable resin, is a third generation polymer material and passes the most severe tests of the industry.
Among others, this range meets the following standards:
• IEC 61109/2008
• IEC 60587 : 1984 – Resistance to tracking and erosion of insulating materials.
• IEC 60695-11-10:99 – Fire hazard testing.
• ASTM G 90 – Accelerated outdoor weathering of non-metallic materials.
One clear solution for harsh environments & tough specs
TE Polymer Insulator Range
• Silicone or EVA• Post and Strain style insulators• Most models available ex stock• Forged steel end fittings
• Contact us for informa-tion on products to suit your application
Full Range
All Specials and Products featured in TRANSNET JUICE are avai lable from al l good electr ical wholesalers .
NZ STYLE SPLIT BOLT LINE TAP CONNECTORS, MADE IN AUSTRALIAThis style of connector has been widely used in New Zealand for more than 50yrs and is recognised as a fast, simple and cost effective solution for use on overhead copper lines. The range offers a solution for wire from 4mm² to 120mm².
The part number and cable range are engraved on the connector for fast confirmation of connector choice.
BENEFITS OF HD SERIES (NZ STYLE) LINE TAPS
• Simple to install - no special tools• Proven design - has been used in NZ for over 50yrs• Range taking design - connectors fit multiple cable
combinations • Can be removed easily• Affordable• Tinned brass for longevity• Made in Australia from Australian brass• Range accommodates 4mm² to 120mm² (in just 8
connectors)
CAT NO. SIZE (mm²) SIZE (mm OD) STRANDING (inch)
TNHD9 4–7 2.7–4.1 7/.036–7/.044
TNHD10 6–16 3.8–5.8 7/.052–7/.064
TNHD12 10–25 4.3–6.6 7/.064–7/.083
TNHD12A 16–35 5.3–8.12 7/.067–19/.064
TNHD13 25–50 6.6–10.16 7/.083–19/.072
TNHD14 25–70 7.3–11.17 7/.083–19/.083
TNHD15 35–95 8.8–13.46 7/.116–37/.072
TNHD18 50–120 10.5–16.10 19/.083–37/.083
CAT NO.DIAMETER
(mm)LENGTH
(mm)
635-20-100 20 100
635-25-110 25 110
635-30-120 30 120
635-40-135 40 135
635-50-155 50 155
635-60-140 60 140
Cat No. and size range engraved in connector body
Grooved plate to help grip wire and give better connection
Tinned brass construction
Designed to insulate live LV cable ends and single wires as a temporary and reusable end cap for live work. These self clamping 1000V rated cable end caps are manufactured in Germany from tough-insulating material, they have a cross-cut cover to ensure a snug fit.
These units will provide protection for voltages up to 1000V and conform to IEC 60900 standard.
REUSABLE CABLE END CAPS, 1000V
Full Range
TransNet NZ Ltd has made every reasonable effort to ensure the accuracy of this information and it is to the best of our knowledge correct and reliable. Under no circumstances does this constitute an assurance of any particular quality or performance and users should independently evaluate the suitability of products for their desired application. All information in this publication including pricing, drawings, illustrations, images and graphic designs are reflections of our current understanding. TransNet NZ Ltd reserves the right to make any adjustment to this information at any time. Our liability for the products outlined in this publication is set forth in our standard terms and conditions of trade. In case of any potential ambiguities or questions, please contact us for clarification.
TransNet New Zealand Ltd
Auckland20 Neilpark DriveEast TamakiAucklandNEW ZEALAND Ph 0800 442 182 Fax 0800 442 183PO Box 39 383 Howick, Auckland
Wellington18 Sydney StreetPetoneWellingtonNEW ZEALAND Ph 04 576 2530Fax 04 576 0040PO Box 39 383 Howick, Auckland
NEW ZEALAND
TransNet Equipment Pty Ltd
PerthUnit 20, 8 Hurley StreetCanning Vale WA 6155PerthAUSTRALIA Ph +61 8 9256 3417Fax +61 8 9256 3917PO Box 1439Canning Vale DC WA 6970
AUSTRALIA
TransNet Tonga
Ma’ufangaSmall IndustriesMa’ufangaTONGA Ph +67 627 939Fax +67 627 976 PO Box 2932Nukualofa
TONGA
APATORVertical Disconnect Switches
Sealing of each phase separately
Padlocking and sealing in closed and parked position
Possible connection of fused tee o� adapter for temporary power supply
Possibility to use ammeter
Fuse link cover labelling area
Test holes
Hole for sealing of terminal shroud
Terminal shroud label
ARS 3-6-V pro
Apator ARS pro vertical DIN disconnectors are high quality European products, tested in Germany and used heavily throughout Europe. With a full range of both vertical and horizontal units, the Apator range is second to none and it’s available exstock.
Safe, Functional & Available Ex Stock• Perfect for Link Pillars on LV Networks.
• Size 000 to 4a available.
• Single and three phase units.
• Ganged or individual operation.
Contact us for more information or to place your order.
FEATURES• Safety – Parallel moving contact system.
Double clearance in each pole splits electric arc into two parts. Two arc chutes in each pole are equipped with metal plates that stretch and further split electric arc during switching off of the circuit. Such design greatly increases efficiency of arc extinction and provides controlled exhaust of arc plasma.
• Plastics – Self extinguishing and non-drip, these units are made of halogen free, fibreglass reinforced materials.
• Contacts – Silver plated electrotechnical Copper offers low power losses and high conductivity. Four contact areas mean less heat and wear. Arc horns reduce erosion.
• Functionality – Fast installation to busbar, indepentently removable fuse link covers mean only opening the cover where the fuse link operated and fuse link can be changed without having to touch it. Voltage tests can be made through the test holes on the fuselink covers.