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As part of my BBS curriculum, I had to present a topic for production and operations management. Given presentation is about Process Layout.
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Process Layout
ByHanita Bhambri (50457)Ibna Sharma (50464)Krishni Miglani ( 50478)
Theory Case Study 1 Case Study 2
In manufacturing and service organizations, it involves the physical arrangement of various resources available in the system to improve the performance of the operating system, thereby providing better customer service.
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
• Process Layout
• Product Layout
• Group Technology
• Fixed Position LayoutService Process Matrix
Theory Case Study 1 Case Study 2
A functional layout is an arrangement of resources on the basis of the process characteristics of the resources.
PROCESS LAYOUT
Consider a machine shop consisting of :lathesgrindersmilling machines drilling machines.
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
The resources are placed to follow exactly the process sequence dictated by the product
PRODUCT LAYOUT
• Simpler Material Handling• Fixed Path• Simpler Production Control issues
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
Philosophy that seeks to exploit he commonality in manufacturing and uses this as the basis for grouping components and resources.
GROUP TECHNOLOGY LAYOUT
• Often known as Cellular Manufacturing• Easier Material handling• Improved traceability
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
Typically employed in large project type organisations
FIXED POSITION LAYOUT
• Used for bulky, difficult to move products• Greater control on Process• Need to remove unwanted processes• Eg. HAL (Aircraft manufacturing) , ship building etc.
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
• Effective & efficient use of space• Facilitates good communication• Minimizes costs• Meets quality of work life needs• Noise
• Safety• lighting• temperature• social• aesthetics
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
Layout Planning
Types of Layout
Good Layout Features
Example
Product Process Matrix
Service Process Matrix
Theory Case Study 1 Case Study 2
Previous Year Question Paper
Explain the Service Design Matrix. Locate the position of the following services in the matrix:1. Hair Cut2. Dry Cleaning3. Radio Broadcasting4. Online Shopping
Theory Case Study 1 Case Study 2
ZYX Notebook makers – Process Layout
Imaging spiral bound notebooks.With printed covers. Something like a shipra, that sells in the market.Imagine the product to be a spiral bound notebook with fancy covers.MATERIALS USED :SHEETS ( RULED )FRONT COVERBACK COVERCOIL FOR BINDINGMACHINE
Theory Case Study 1 Case Study 2
ZYX Notebook makers– Process Layout
The production process of the notebooks is standard for all the variants that are produced and marketed under the initiative and follows a 6 step production cycle, utilizing 6 days.
Job 1 – Cover Printing – 1 dayJob 2 – Raw material check – half a dayJob 3 – Paper and cover punching – 1 dayJob 4 – Binding – 1 dayJob 5 – Quality check – half a day Job 6 – Rectification – 1 day
