ELABOTrainingsSysteme GmbH - tekvelt.eu

Aus- und Weiterbildung GmbH ELABOTrainingsSystemeELABOTrainingsSysteme

®

SO

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TIO

NS

FOR VOCATIONAL

TRAINING AND

HIGHER EDUCATION

IN ELECTRICAL

ENGINEERING,

MECHATRONICS

AND MECHANICS

PN

EU

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ICS

ELE

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ICA

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S O L U T I O N S

ELABOTrainingsSysteme GmbH

Inspiring technologies

3

ELABOTrainingsSystemeELABOTrainingsSysteme

®

MECHANICAL ENGINEERING Page 14

MEDIA-T3BoxX Page 28

ELECTRICAL ENGINEERING / ELECTRONICS / DIGITAL TECHOLOGY Page 34

CONTROL ENGINEERING Page 50

POWER ENGINEERING Page 54

DRIVE TECHNOLOGY Page 72

PNEUMATICS Page 80

METROLOGY AND INSTRUMENTATION Page 84

PHOTOVOLTAICS Page 94

MECHATRONICS Page 98

BUILDING SYSTEMS ENGINEERING Page 104

AUTOMATION TECHNOLOGY Page 120

MICROCOMPUTERS Page 134

INFORMATION AND CONSULTING Page 140

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P

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P

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INFO

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4

M A D E I N G E R M A N Y – M A D E I N B AVA R I A !

Technology that fascinates: understanding – comprehending – applying

ELABOTrainingsSysteme is the pioneer and market leader in the development, manufac-

ture and sales of electrical, automation and mechatronic workstations for training and education.

ELABOTrainingsSysteme is among the top companies on the international market. Located

in Kinding, in the beautiful natural reserve of Altmühltal - where the high-quality products and

solutions are developed and manufactured for you.

In the training centre in Kinding, the focus is on the practical application of the systems and on fast

importing of new technologies to the customers.

The knowledge, experience and the above-average personal involvement of the motivated emplo-

yees of ELABOTrainingsSysteme have been the important contributory factors for the effi ciency

of the company.

"WHEN IT COMES TO THE CRUNCH – ELABOTRAININGSSYSTEME"

S O L U T I O N S

5


®

Visit us in the valley of river Altmühl

INGOLSTADT HBF

NÜRNBERG HBF(Anschlüsse in alle Richtungen)

MÜNCHEN HBF

INGOLSTADT NORD

KINDING (Altmühltal)

ALLERSBERG (Rothsee)

Augsburg

Donauwörth

Treuchtlingen

Regensburg

Photographs sourced from "Naturpark Altmühltal" (www.naturpark-altmuehltal.de)

Kloster Weltenburg – photographs sourced from "fotolia"

With the start-up of the new ICE-route between Munich and

Nuremberg, the Altmühl region, with its regional railway station at Kinding

has got a new connection to the national and international railway network.

You now have the option to travel comfortably by train when you visit us for

seminars taking place in Kinding-Haunstetten. There are local taxi compa-

nies in service for the drive to Haunstetten. We would be happy to provide

help in organising the trip.

6

S O L U T I O N S

T E C H N O LO G Y A N D H U M A N – A S U C C E S S F U L

Welcome to ELABOTrainingsSysteme

ELABOTrainingsSysteme is your partner for

in-house and institutional education and training in

the professional fi elds of electrical engineering and

metal technology.

Subjects like drive technology, power electronics, au-

tomation engineering, sensor systems, bus systems,

instrumentation, gear technology and the comple-

te scope of building systems engineering including

renewable energies can all be counted among the

strengths of the company.

The spectrum of services off ered by ELABOTrainingsSysteme ranges from the planning and

outfi tting of complete training facilities to the provision of learning and teaching materials. Apart

from the after-sales service, the off ering of services is rounded off by practical workshops spe-

cially tailored for trainers and instructors.

Vocational schools, training centres of the chambers of commerce and trades or the industry, po-

lytechnics and universities are among the long-standing customers of ELABOTrainingsSysteme.

ELABOTrainingsSysteme supplies the complete equipment for modern training facilities. In ad-

dition, laboratory benches (for example, with concealed power supply attachments according

to customer specifi cations) with all the electrical and electronic devices and systems, seating

and storage cabinets, up to the comple-

te media supply and the IT. The service

covers everything from requirements

analysis to the turnkey handover of the

equipment. Moreover, ELABOTrainings-

Systeme also provides accompanying

didactic project manuals for subject-orien-

ted education.

"WHEN IT COMES TO THE CRUNCH – ELABOTrainingsSysteme"

7


®

Training facilities

C O M B I N AT I O N

TO PLAN A CUSTOM-MADE ROOM CONCEPT WITH YOU,

WE PROCEED IN THE FOLLOWING STEPS:

analysis

procurement

conception

execution, construction

consultation, planning

service

seminars

Planning a room concept is more than just selecting the furniture. A roomconcept has to be developed in response to the demands of the customer and to the conditions on site.

A good room concept is based on profound, professional consultation. And this requires a competent partner with experience and expert knowledge.

8

S O L U T I O N S

T R A I N I N G C O N C E P T

Hardware training systems for every demand

Their didactical concept makes our training systems in A4 format

outstanding.

The photorealistic design of their front panels with pictures and

warning signs assist and guide the user in his experiments.

The systems can be mounted in an A4 frame or placed directly

on a table.

The fl exible training system from ELABOTrainingsSysteme

for building automation – based on real components.

BST®-BuildingSystemsTrainer

Experiment boxes

Compact Boards

Construct your own experiments – from simple wiring to complex

circuits

9


®

Seminars

Seminars for instructors are off ered for all fi elds

of electrical engineering.

Vocational schools, colleges, universities

and industry are among the customers of

ELABOTrainingsSysteme.

Fast and safe into new technologies

EXCELLENCE IN TRAINING AND TECHNOLOGY

10

S O L U T I O N S

T R A I N I N G C O N C E P T

Innovative Hardware / Perfect Courseware

"THE"

Hardware from industrial

Didactically prepared

Perfect, ergonomic

Safety EngineeringFundamental circuits

with safety modules

Pan-operational tasks

Version 4.0 – Cat. no. 40 161

Pan-operational tasks

Safety Engineering: Circuits with safety modules


®

Folie 42

SicherheitstechnikAllgemeine Informationen

Prozess zum Erreichen der Sicherheit Prozess zum Erreichen der Sicherheit

Bestimmung der Grenzen der Maschine

Identifizierung der Maschine

Risikoeinschätzung

Risikobewertung

Ist die Maschine sicher?

Risikominimierung

Nein

EndeJa

BewertungEN ISO13849-1

Risiko-beurteilung

Start

S

n-op

Safety EngineeringFundamental circuits

with safety modules

Pan-operational solutions


Pan-operational solutions

Safety Engineering: Circuits with safety modules


®

SichhheeeeerrhAllgeemmmmeeein

Prozess zum ErrrrrrreProzess zum EProzess zum ErrrrrrreProzess zum ErrrrrreSafety Engineering

General information

Transparency set

Version 4.2 – Cat. no. E40 167

Transparency set

Safety Engineering: General information


®

STRUCTURE OF THE MANUALS

Ringbinder principle

Dividers

Incorporation of

personal documents

TRAINER PART / PRACTICAL EXPERIMENTS

100 % function guarantee

High print quality

Digital and on paper

Original photographs

with practical references

Detailed work instructions

TRANSPARENCY SETS / MANUFACTURER DOCUMENTS

Colour transparencies with legend

Clear layout

Fundamental instruction

Various languages

effi cient

motivating

compact

ALS

"EVERYTHING FROM

11


®

SYSTEM

market leaders

courseware

workplaces

LEARNING SOFTWARE

Accompanying the hard- and system software

Individual learning progress

Combination of theory and practice

Function simulation

TECHNOCARDS®

Depiction of the parameters

in function groups

Commissioning instructions

Safety functions

Individual learning help

FURNITURE

Technically matched conception

Excellent functionality

Ergonomics at the workplace

Outstanding design

ergonomic

practice-oriented

multimedia

A SINGLE SOURCE"

12

S O L U T I O N S

I N F O C E N T E R

Products and solutions

Electrical engineering / Electronics / Digital technology

Microcomputer / Microcontroller

Photovoltaics

Control engineering

Transformers

Electrical safety / Protective measures


®

elabo-ts.com

Electrical EngineeringElectrical EngineeringElectronicsElectronics

Electrical Engineering / Electronics


®

elabo-ts.com

Contactor ControlContactor ControlAutomation Automation Mechatronics Mechatronics

Control Technology / Automation / Mechatronics

Control technology

Safety engineering

Automation

Drive technology / Power electronics

Mechatronics

Pneumatics / Electropneumatics

Energy measurement technology

Robotics

ELABOTrainingsSysteme GmbHIm Hüttental 1185125 Kinding - Germany

Tel.: + 49 (0) 84 67 / 84 04 - 0Fax: + 49 (0) 84 67 / 84 04 44E-mail: [email protected]

INFO-Centerp r o d u c t s a n d s o l u t i o n s

V e r s i o n 6 . 3


I N S P I R I N G t e c h n o l o g i e s www.elabo-ts.com

TrainingsSystemeELABOELABOELABOELABOTrainingsSystemeTrainingsSystemeTrainingsSystemeAus- und Weiterbildung GmbH

®®

13


®

Installation engineering / Lighting technology

KNX

Electrical safety / Protective measures

Communication systems

Antenna technology

Bus-capable intercoms

SMART home



®

elabo-ts.com

DistributedDistributedBuilding Systems TechnologyBuilding Systems Technology

Building Systems Technology

Mechanical engineeringGear units

Pneumatics / Electropneumatics

Room furnishingLaboratory furniture

Has the CD been taken out?Contact us and we will sendyou a current [email protected]

Measurement technology

Three Phase Network Analyzer


14

M E C H A N I C A L E N G I N E E R I N G

H E L I C A L G E A R U N I T 1 - S TA G E E T S 1

Mechanical components for practical training NEW

L E A R N I N G O B J E C T I V E S

Assess assembly drawings, layout plans, and parts lists

Select suitable test equipment and create test reports

Create assembly plans for proper assembly and disassembly

Develop test criteria for functional test

Plan maintenance including environmentally-friendly disposal of material and operating fl uids

Analyze faults and determine components to be replaced

Assemble technical subsystems with subsequent function check

Convert existing systems according to customer request

Select tools and resources by means of function plans and design drawings

Analyze, plan, and organize workfl ows (assembly, disassembly and preventive

maintenance measures)

15

The model is ideally suited for explaining how to assemble and disassemble a 1-stage helical gear unit and how a helical gear unit works. All the tools and resources needed to carry out assembly and disassembly are integrated in this system. An illustrated, detailed assembly instruction provides trainees with a step-by-step explanation for correct assem-bly and disassembly.

The perfect order systemELABOTrainingsSystemeELABOTrainingsSysteme

®

Content of the case

Helical gear unit Assembly tools

Industrial helical gear unit Complete learning model (incl. all parts and tools) Portable and clearly structured Ideal for training in the metal industry Assembly and disassembly without pressing tools

Functions

57 307 Roll unit for suitcase

57 345 Helical gear unit (1-stage)in case for transportation and storage

57 306 Assembly toolsgear unit technology

H E L I C A L G E A R U N I T C A S E E T S 1

16

C O U R S E W A R EM E C H A N I C A L E N G I N E E R I N G

Manual

Printed and on CD!

57352CD-ENG Manual Gear Technology1-stage helical gear ETS1 – Student Manual

57351CD-ENG Manual Gear Technology1-stage helical gear ETS1 – Instructor's Manual

Gear TechnologyGear Technology

1-stage helical gear ETS11-stage helical gear ETS1

Student ManualStudent Manual

Version 4.0 − Order No. 57352CD-ENGVersion 4.0 − Order No. 57352CD-ENG

Gear technology – Gear technology – 1-stage helical gear ETS11-stage helical gear ETS1

Practical Experiments

Instructor's ManualInstructor's Manual

Version 4.0 − Order No. 57351CD-ENGVersion 4.0 − Order No. 57351CD-ENG


1-stage helical gear ETS11-stage helical gear ETS1

Gear technology – Gear technology – 1-stage helical gear ETS11-stage helical gear ETS1

Practical Experiments, with Solutions

Content

Practice-oriented, detailed manual – presented in a didactic manner.

Structure and function of a helical gear unit

Learn how to read and understand technical drawings

Plan and develop assembly processes

Dimensioning

Maintenance and repair

Description of machine components, such as ball gearings and oil seals

Material selection

Fixtures and assembly aids


®ELABOTrainingsSysteme GmbHIm Hüttental 11 85125 Kinding - GermanyTel.: +49 (0) 84 67/ 84 04 - 0 Fax: +49 (0) 84 67/ 84 04 44E-Mail: [email protected]

TeachwareBest.-Nr.: 57351CD-DEU

Getriebetechnik – Stirnradgetriebe 1-stufig ETS1Ausbilderteil

Version 4.0

17


®

Assembly InstructionsSet of Transparencies ETS1

57354-ENG TECHNOCard ® set

57358-ENG TECHNOCard ® Gesamtzeichnung / Stückliste 57357-ENG TECHNOCard ® 3D-Schnittdarstellung

57350CD-ENG Assembly Instructions1-stage helical gear ETS1

57353CD-ENG Set of Transparencies1-stage helical gear ETS1

bestehend aus: Tool Components and Small Parts ETS1 Housing and Gear Unit Components ETS1 3D Section View Helical Gear ETS1

Total Drawing / Parts List ETS1 Output Shaft / Drive Shaft ETS1 Explosion illustration ETS1


®

Montageanleitung Stirnradgetriebe 1-stufig ETS1

www.elabo-ts.com

Version 4.0 - Best.-Nr. 57350CD-DEU

Assembly Instructions1-stage helical gear ETS1

Montagehilfe

GehäuseGehäuse

147

13

4 10

8 2 6 12

11

1-stufiges Getriebe – Deckel

14 11 10 7 4

13 8 26 12

Lfd. Nr.

Benennung Zusatzangaben BezeichnungStk.

1 GehäuseEN-GJL-200

1

2 DeckelEN-GJL-200

1

3 Abtriebswelle nichtrostend

1

4 Antriebswelle nichtrostend

1

5 Zahnradnichtrostend

m=1,75 Z=301

6 Ritzelnichtrostend

m=1,75 Z=231

7 Rillenkugellager nichtrostend6305 d=25 D=62 B=17 2



10 Sicherungsring nichtrostendDIN 472-62x2

2

11 Sicherungsring nichtrostendDIN 471-25x1,2

2

12 Sicherungsring nichtrostendDIN 471-16x1

2

13 Passfeder nichtrostend DIN 6885-A 5x5x16 2

14 WellendichtringDIN 3760-AS 22x62x7-NBR 2

15 Zylinderschraube nichtrostendISO 4762 M8x16 4

16 Entlüftungsschaube MessingM10x1 SW13

1

17 Verschlussschraube nichtrostendDIN 908-M10x1

2

1-stage helical gear ETS1

1-stage Helical Gear ETS1


®

Im Hüttental 11 85125 Kinding - GermanyTel.: + 49 (0) 84 67 / 84 04 - 0 Fax: + 49 (0) 84 67 / 84 04 44E-Mail: [email protected]

57 320

Beachten Sie beim Aufbau und bei der Erprobung der Anlage alle erfor-derlichen Sicherheitsbestimmungen, die Laborordnung und die erforderli-chen Schutzmaßnahmen!

ACHTUNG!

3

14

10

7

1

9 135 1217 15

612 1713 16 8 7 10 11

11

14

4

2

12 6 13 17 16 8 7 10 11

14

4

2

15121713591110

14

3

7

1

Lfd. Nr. der Stückliste z.B.siehe Rückseite

1

57358-DEU

TECHNOCard®

Gesamtzeichnung / StücklisteDemogetriebe ETS1

ETS1

Metall


®

DIN ISO 2768-mK

Total Drawing / Parts List

CAUTION!


®


57 319


ACHTUNG!

2 1

7

8

3

4

13

13

7

10

9

11

12

6

5

10 11

14

14

151617

1-stufiges Getriebe

1 6 17 16 15 8 2 77 10 11

14

4

125

13

14

3

10

9

11

7

13

57357-DEU

TECHNOCard®

3D-SchnittdarstellungDemogetriebe ETS1

Lfd. Nr. Benennung Zusatzangaben Bezeichnung Stk.

1 Gehäuse EN-GJL-200 1

2 Deckel EN-GJL-200 1

3 Abtriebswelle nichtrostend 1

4 Antriebswelle nichtrostend 1

5 Zahnrad nichtrostend m=1,75 Z=30 1

6 Ritzel nichtrostend m=1,75 Z=23 1

7 Rillenkugellager nichtrostend 6305 d=25 D=62 B=17 2



10 Sicherungsring nichtrostend DIN 472-62x2 2

11 Sicherungsring nichtrostend DIN 471-25x1,2 2

12 Sicherungsring nichtrostend DIN 471-16x1 2

13 Passfeder nichtrostend DIN 6885-A 5x5x16 2

14 Wellendichtring DIN 3760-AS 22x62x7-NBR 2

15 Zylinderschraube nichtrostend ISO 4762 M8x16 4

16 Entlüftungsschaube Messing M10x1 SW13 1

17 Verschlussschraube nichtrostend DIN 908-M10x1 2

3D Section View

CAUTION!

18


Assess assembly drawings, layout plans, and parts lists

Select suitable test equipment and create test reports

Create assembly plans for proper assembly and disassembly

Develop test criteria for functional test

Plan maintenance including environmentally-friendly disposal of material and operating fl uids

Analyze faults and determine components to be replaced

Assemble technical subsystems with subsequent function check

Convert existing systems according to customer request

Select tools and resources by means of function plans

and design drawings

Analyze, plan, and organize workfl ows (assembly, disassembly and preventive

maintenance measures)

H E L I C A L G E A R U N I T 2 - A N D 3 - S TAG E E T S 2

Mechanical components for practical training


19


®

H E L I C A L G E A R U N I T C A S E E T S 2

The model is ideally suited for explaining how to assemble and disassemble a helical gear unit and how a helical gear unit works. All the tools and resources needed to carry out assembly and disassembly are integrated in this system. An illustrated, detailed assembly instruction provides trainees with a step-by-step explanation for correct assembly and disassembly.

The perfect order system

Content of the case

2- and 3-stage helical gear unit Assembly tools

Industrial helical gear unit Complete learning model (incl. all parts and tools) Portable and clearly structured Ideal for training in the metal industry Assembly and disassembly without pressing tools

Functions


57 305 Helical gear unit (2- and 3-stage)in case for transportation and storage


20


Manual Content


Structure and function of a helical gear unit



Dimensioning



Material selection


Printed and on CD!

57312CD-ENG Manual Gear Technology2- and 3-stage helical gear ETS2 – Student Manual

57311CD-ENG Manual Gear Technology2- and 3-stage helical gear ETS2 – Instructor's Manual


2- and 3-stage helical gear ETS22- and 3-stage helical gear ETS2


Version 4.6 – Order No. 57312CD-ENGVersion 4.6 – Order No. 57312CD-ENG

Gear technology – Gear technology – 2- and 3-stage helical gear ETS22- and 3-stage helical gear ETS2



Version 4.6 – Order No. 57311CD-DEUVersion 4.6 – Order No. 57311CD-DEU


2- and 3-stage helical gear ETS22- and 3-stage helical gear ETS2

Gear technology – Gear technology – 2- and 3-stage helical gear ETS22- and 3-stage helical gear ETS2



®ELABOTrainingsSysteme GmbHIm Hüttental 11 85125 Kinding - GermanyTel.: +49 (0) 84 67/ 84 04 - 0 Fax: +49 (0) 84 67/ 84 04 44E-Mail: [email protected]


Getriebetechnik - Stirnradgetriebe ETS2AusbilderteilVersion 4.6

21


®


57314K-ENG TECHNOCard ® set

57318K-ENG TECHNOCard ® Housing and Gear Unit Components2- and 3-stage helical gear ETS2

57319-ENG TECHNOCard ® 3D Section View Helical Gear ETS22- and 3-stage gear

57310CD-ENG Assembly Instructions2- and 3-stage helical gear ETS2

57313CD-ENG Set of Transparencies2- and 3-stage helical gear ETS2

consisting of: Tool Components and Small Parts ETS2 Housing and Gear Unit Components ETS2 3D Section View Helical Gear ETS2

Assembly Drawing of Helical Gear ETS2 Output Shaft Helical Gear ETS2 / Student Version Output Shaft Helical Gear ETS2 / Instructor's Version


®

Im Hüttental 11 85125 Kinding - GermanyTel.: + 49 (0) 84 67 / 84 04 - 0 Fax: + 49 (0) 84 67 / 84 04 44E-mail: [email protected]

57318K-ENG

TECHNOCard®

Housing and Gear Unit Components2- and 3-stage helical gear ETS2

Please observe all the applicable sa-fety regulations, laboratory rules and required protective measures when installing and testing the equipment!

CAUTION!

Sr. no. of the parts list e.g. 1

Hand wheel Joining tool Gear unit cover with gasket

Output shaftAssembly sleeve for shaft sealing rings

Assembly aidGear unit foot housingInput shaft cover

Drive fl ange Shaft sealing ring

2

7

22

16

9

600

100

102


®


57319-ENG

Please observe all the applicable sa-fety regulations, laboratory rules and required protective measures when installing and testing the equipment!

CAUTION!TECHNOCard ®

3D Section View Helical Gear ETS2 2- and 3-stage gear

Parts list Helical gear ETS22-stage gear

600

1

88

29

22

23 25 100

20

81

17

101

102

19

11

40

14

16 7

859523

522

521

9

507506 508

39

131

37

181

30 2 3431 532 6

Sr. No.

Nomenclature Additional information Description Pcs.

1 Wheel 1 2-stage, coated, z27 1




3 Pinion shaft 3 3-stage, coated, z21 1


5 Pinion shaft 5 coated, z16 1

6 Wheel 6 coated, z93 1

7 Driving shaft stainless steel; ASEPTICplus Diameter 35x70 mm 1

8 Feather key stainless steel; ASEPTICplus DIN 6885 A10x8x56-Niro 1

9 Shaft sealing ring DIN 3760 AS40x62x7-NBR 1

11 Grooved ball bearing non-rusting DIN 625 - 6207 1

12 Locking ring non-rusting 1

14 Cylinder head screw ISO 4762 M8x20-8.8 6

16 Drive fl ange Diameter 160mm 1

17 Spacer tube D36 x D45x36,5mm 1

19 Feather key DIN 6885 B10x8x32 Niro 1

20 Venting valve stainless steel; ASEPTICplus W4087 M10x1-NIRO 1

22 Gear housing 1

23 Supporting disc 1


30 Grooved ball bearing non-rusting DIN 625 - 6302

31 Feather key 2-stage DIN 6885 B6x6x16-55HRC 1

31 Feather key 3-stage DIN 6885 B6x6x14 Niro 1

32 Spacer tube D20,6xD25x22 mm 1

Sr. No.

Nomenclature Additional information Description Pcs.



39 Locking ring DIN 472 47x1,75 1



43 Feather key DIN 6885 B5x5x10 Niro 1



59 Locking screw W4085 M10x1-ST-A2L 5

81 O-ring W4283 66-3 1


100 Gear cover 1

101 Hexagonal screw ISO 4017 M6x16-8.9 6

102 Seal 1

131 Closing cap Delrin 47x30 1

181 Closing cap Delrin 37x30 1

507 Adjusting washers 37x47x0,3-ST X)






204 Hexagonal screw ISO 4017 M8x20-8.8 1

600 Input shaft cover 1


®

Assembly instructions2- and 3-stage helical gear ETS2

www.elabo-ts.com

Version 4.6 – Cat. no. 57310CD-ENG

22


B E V E L G E A R D R I V E E T S 3


Evaluation of group drawings, arrangement plans and parts lists

Selection of suitable test equipment and generation of test logs

Generation of assembly plans for correct assembly and dismantling

Development of test criteria for function testing

Planning maintenance work including environment-friendly disposal of the auxiliary materials and

operating fl uids

Analysis of errors and determining the components to be replaced

Assembling technical sub-systems with subsequent function checks

Renovation of existing systems according to customer requests or inquiries

Selection of tools and auxiliary equipment based on function plans and design drawings

Analysis, planning and organisation of workfl ows

(assembly, dismantling and preventive maintenance measures)

Mechanical components for practically oriented education

► With chapter

Qua

lity

Assu

ranc

e ► With chapter Quality Assurance ►

►W

e►

Quality ▲


®

WWWWWWWiiiiiittttthhhhccchhhapter

Qua

lityt

A surance

►►►►►WWWWWW

e►

Quality ▲

Aus- und Weiterbildung GmbH Aus- uOELABBOTraining y eELABOELABOELABOBOBOTrainin S t meTrainingsSystemeTrainingsSysteme

23


®

S U I T C A S E , B E V E L G E A R D R I V E

Content of the case

Bevel gear drive Assembly tools

Industrial bevel gear Complete learning model (including all the parts and tools) Portable and clearly structured Ideal for training in metal-related professions Assembly and dismantling without insertion and extraction tools

Functions:

The perfect order system

Ideal model for explaining the assembly, dismantling and functioning of a bevel gear drive. All the tools and auxiliary equipment required for the work are integrated in the system.The detailed assembly instruction describes, in illustrated work steps to the trainee, the correct assembly and dismantling.


57 325 Bevel gerar drive in case for transportation and storage


24


Manual Content


Structure and function of a bevel gear drive unit



Dimensioning



Material selection


NEW! With chapter Quality assurance

- The quality concept- Quality test- Quality assurance - Statistical analysis- Standard deviation- The Pareto method

Printed and on CD!

57332CD-ENG Manual Gear TechnologyBevel gear drive ETS3 – Student Manual

57331CD-ENG Manual Gear TechnologyBevel gear drive ETS3 – Instructor's Manual


Bevel gear drive ETS3Bevel gear drive ETS3



Gear technology – Gear technology – Bevel gear drive ETS3Bevel gear drive ETS3





Bevel gear drive ETS3Bevel gear drive ETS3

Gear technology – Gear technology – Bevel gear drive ETS3Bevel gear drive ETS3


► With chapter

Qua

lity

Assu

ranc

e ► With chapter Quality Assurance ►

►W

e►

Quality ▲


®

rance

WWWWWWWiiiiiittttthhhhccchhhapter

Qua

lityt

A surance

►►►►►WWWWWW

e►

Quality ▲

Aus- und Weiterbildung GmbH Aus- uOELABBOTraining y meELABOELABOELABOBOBOTrainin S t meTrainingsSystemeTrainingsSysteme


Getriebetechnik - Kegelradgetriebe ETS3

Ausbilderteil

Version 4.1


®ELABOTrainingsSysteme GmbH Im Hüttental 11 85125 Kinding - GermanyTel.: + 49 (0) 84 67/ 84 04 - 0 Fax: + 49 (0) 84 67/ 84 04 44E-Mail: [email protected]

25


®


57334CD-ENG TECHNOCards ® set

57336-ENG TECHNOCard ® Housing and Gear Unit Components Bevel Gear Drive ETS3

57338-ENG TECHNOCard ®

Total Drawing Bevel Gear Drive ETS3

57330CD-ENG Assembly InstructionsBevel gear drive ETS3

57333CD-ENG Set of TransparenciesBevel gear drive ETS3

bestehend aus: Explosion Illustration ETS3 Total Drawing / Parts List ETS3 Housing and Gear Unit Components ETS3

Assembly Drawing of Helical Gear ETS3 Output Shaft Helical Gear ETS3 / Student Version Output Shaft Helical Gear ETS3 / Instructor‘s Version


®

Montageanleitung Kegelradgetriebe ETS3

www.elabo-ts.com

Version 4.1 - Best.-Nr. 57330CD-DEU

Assembly InstructionsBevel gear drive ETS3

Kegelradgetriebe ETS3

Kegelradgetriebe ETS3 Bevel gear drive ETS3

Bevel gear drive ETS3

4.1Aus- und Weiterbildung GmbH


®



57336-DEU

TECHNOCard ®

Gehäuse- und Getriebekomponenten


Getriebefußgehäuse Handrad Getriebedeckel mit Dichtung

Antriebsseitiger Deckel Montagehilfen Lfd. Nr. der Stückliste z.B 100

800

813

22

100 102

Beachten Sie beim Aufbau und bei der Erprobung der Anlage alle er-forderlichen Sicherheitsbestimmun-gen, die Laborordnung und die er-forderlichen Schutzmaßnahmen!

ACHTUNG!

57338-DEU

TECHNOCard ®

Gesamtzeichnung Kegelradgetriebe ETS34.1


®


Beachten Sie beim Aufbau und bei der Erprobung der Anlage alle er-forderlichen Sicherheitsbestimmun-gen, die Laborordnung und die er-forderlichen Schutzmaßnahmen!

ACHTUNG!


Lfd. Nr. der Stückliste z.B Getriebedeckel 100

7

9 131 137 37 4 30 132 823 1613139 506 542 1335

507 543

508 544

823 6

8 819 12 17 25 521

522

523

820 11 19 88 89820

815

100 101 102 22

20

59

800

202

201

204

813

1

115

163

531

532

434211945

536533

537534

538535

3 2

530ETS3


®

Housing and Gear Unit Components

Total Drawing / Bevel Gear Drive

CAUTION! CAUTION!

26

B E V E L G E A R D R I V EM E C H A N I C A L E N G I N E E R I N G

27


®

28

M E D I A - T 3 B O X X

Clear red stroke

Approx. 1000 questions and answers

14 examinations

Many PowerPoint transparencies

Each chapter is complete in itself

Hardware-independent learning

Modular ordering possible

H I G H L I G H T S

TRAINING CONCEPT, ELECTRICAL ENGINEERING −

9 subjects, 64 chapters, 775 pages in 3 folders

Enhance your lessons with fresh, easy and uncomplicated ideas with a hardware-independent training concept for electrical engineering.

In 9 chapters, participants are taught the principles of electrical engineering based on a student script.

The trainer's documents are highlighted by a connecting thread.

1000 questions and answers as well as many complete examination units make sustained training easily achievable.

The documents are divided into approx. 160 – 175 teaching units.

Special layout:

The instructor can see from the colours whether the student has the same information or whether he must work out the formulas, calculations or the diagram with the participants.

Discover the well thought-through concept of the MEDIA-T3BoxX.

Teaching • Training • Technology

29


®

CONCEPT EXAMPLE: MEDIA-T3BoxX(SUBJECT: ELECTRICAL MACHINES)

Instructor

Presentation Aids

Examination preparation

Examination

Questions

Examination 1 Examination 2

Questions and solutions

Examination 1 & solution Examination 2 and solution

Dozent

Elektrische Maschinen 6

8.2.2 Rotor Bei Gleichstrommaschinen besteht der Rotor aus Rotorkörper, Rotorwicklung, Strom-wender und gegebenenfalls Lüfter. Bei Gleichstromgeneratoren wird in der Regel der Rotor als Anker bezeichnet, weil in ihm Spannungen induziert werden.

8.2.3 Stromwender Der Stromwender, auch mit Kollektor oder Kommutator bezeichnet, besteht aus einzel-nen in Umfangsrichtung voneinander und gegen die Welle isolierten Hartkupferlamellen.

Stromwender im Schnitt

Der Stromwender wandelt beim Generator die induzierte Wechselspannung in eine Gleichspannung um. Beim Motor dient er zur Umwandlung der angelegten Gleich-spannung in eine Wechselspannung.

8.2.4 Funktionsweise

8.2.4.1 Gleichstromgenerator

Welle

NN

SS

A1A1 A2A2

R

Lamellen

Isolation

Welle

Kohle

Lötfahne

IsolationSchlussring

Lauffläche

nn

Q

H

IA

Dozent


Leerlaufkennlinie und Belastungskennlinie Nebenschlussgenerator

Aus der Leerlaufkennlinie ist erkennbar, dass die Spannung des Generators proportio-nal mit dem Erregerstrom ansteigt. Bei Einsetzen der Sättigung des Eisens knickt die Kurve entsprechend der Hysteresekurve ab und eine weitere Erregerstromerhöhung bewirkt keinen Spannungsanstieg mehr. Die Leerlaufkennlinie beginnt bei der Remanenzspannung, die vom vorhergehenden Betrieb des Generators im Eisen zurückgeblieben ist. Dabei ist darauf zu achten, dass der Strom bei Wiederaufnahme des Betriebes so gerichtet ist, dass sein Magnetfeld die gleiche Richtung aufweist, wie die Richtung des Feldes aus dem Restmagnetismus. Andernfalls würde der Restmagnetismus abgebaut und der Generator könnte seine Spannung nicht aufbauen.

Die Drehzahl während der Aufnahme der Leerlaufkennlinie ist konstant. Der Feldsteller und die Erregerwicklung liegen in Reihe. So ergibt sich die induzierte Spannung aus dem Produkt von Erregerstrom und den Widerständen von Erregerwicklung und Feldsteller.

)RR(IU STEe0

Eine Veränderung der Leerlaufspannung wird durch eine Erregerstromänderung über den Feldsteller erreicht. Aus diesem Zusammenhang kann der maximal mögliche Erre-gerstrom bestimmt werden.

0e

E ST

UIR R

Die Belastungskennlinie des Nebenschlussgenerators stellt die Abhängigkeit der Klemmspannung vom Belastungsstrom dar. Beim Nebenschlussgenerator wird ein Teil des Ankerstromes (2-6%) zur Nebenschlusswicklung abgezweigt. Daraus folgt, dass der Netzstrom um den Betrag des Erregerstromes geringer als der Ankerstrom ist.

N A eI I I

Die zur Verfügung stehende Klemmenspannung des Nebenschlussgenerators sinkt mit zunehmender Belastung.

Kl 0 N e iU U (I I ) R

Erregerstrom Ie

Spa

nnun

g U

Spa

nnun

g U

Strom I

UR = Remanenzspannung

Belastungspunkt

Differenz durch Ankerrückwirkung

Nennstrom

IK

Sättigung

Dozent


StänderanlasserBeim Ständeranlasser werden in die Zuleitungen des Ständers Vorwiderstände ge-schaltet. Dadurch ergibt sich ein Spannungsteiler, die Spannung am Motor verringert sich und damit auch der Strom durch die Wicklungen. Großer Nachteil dieses Anlassverfahrens ist die Verlustleistung der Vorwiderstände.

KusaschaltungPrinzipdarstellung der Kusaschaltung (Kurzschlusssanftanlauf)

Präsentationshilfen


Ständer einer Gleichstrommaschine

Stromwender



Thema:Elektrische Maschinen

Elektrische Maschinen: Präsentationshilfen



Magnetfelder in einer Maschine mit einem Polpaar

W2

W2

W2

W2

W2

W2

V2 V2

V2 V2

V2 V2

U1

U1

U1

U1

U1

U1

V1

V1

V1

V1

V1 V1

W1

W1

W1

W1

W1

W1

U2

U2

U2

U2

U2

U2

L1 L1

L1 L1

L1 L1

L2 L2

L2 L2

L2 L2

L3 L3

L3 L3

L3 L3

1.2.

3.

4.5.

6.

Prüfungsvorbereitung


8.1 Wozu dienen elektrische Maschinen?

8.2 Was bedeutet Rotor und Stator?

8.3 Was besagt Innen- bzw. Außenpolmaschine?

8.4 Nach welchen Kriterien können elektrische Maschinen eingeteilt werden?

8.5 Aus welchen Teilen besteht der Ständer einer Gleichstrommaschine?

8.6 Aus welchen Teilen besteht der Läufer einer Gleichstrommaschine?

8.7 Wie ist der Kommutator einer Gleichstrommaschine aufgebaut?

8.8 Wozu dient der Stromwender in einer Gleichstrommaschine?

8.9 Wann besteht zwischen den Bürsten eines Gleichstromgenerators der größte Potentialunterschied?

8.10 Wann tritt bei Gleichstromgeneratoren das Ankerquerfeld auf und wovon ist es abhängig?

8.11 Was bewirkt das Ankerquerfeld in Bezug auf das Hauptfeld des Gleich-stromgenerators?

8.12 Wie äußert sich das Auftreten des Ankerquerfeldes in Bezug auf die elekt-risch neutrale Zone?

8.13 Warum kommt es bei Belastung des Gleichstromgenerators an den Bürs-ten zu einem Bürstenfeuer, und wie kann dieses unterbunden werden?

8.14 Wovon ist die induzierte Spannung eines Gleichstromgenerators abhängig?

8.15 Wo liegen die geometrische und die elektrische neutrale Zone im Leerlauf und bei Belastung eines Gleichstromgenerators (ohne Wendepole und Kompensationswicklung)?

8.16 Wo liegen die geometrische und die elektrisch neutrale Zone beim Gleich-stromgenerator immer?

8.17 Warum ist bei Gleichstrommotoren ein Stromwender erforderlich?

Prüfungsvorbereitung und Lösungen


8.1 Wozu dienen elektrische Maschinen? Elektrische Maschinen dienen zur Umwandlung von mechanischer Energie in elektri-sche Energie (Generatoren) und umgekehrt (Motoren).

8.2 Was bedeutet Rotor und Stator? Rotor: Ist die Gesamtheit der beweglichen Teile in einer elektrischen Maschine.

Stator: Ist die Gesamtheit der feststehenden Teile in einer elektrischen Maschine.

8.3 Was besagt Innen- bzw. Außenpolmaschine?Bei Innenpolmaschinen wird das Hauptmagnetfeld im Läufer bereitgestellt und bei Au-ßenpolmaschinen wird es im Ständer bereitgestellt.

8.4 Nach welchen Kriterien können elektrische Maschinen eingeteilt werden? Gleichstrom- Wechselstrommaschinen

Außenpol- Innenpolmaschinen

Motoren und Generatoren

8.5 Aus welchen Teilen besteht der Ständer einer Gleichstrommaschine? Zum feststehenden Teil einer Gleichstrommaschine gehören das Joch , das (Gehäu-se), die Polkörper, das Klemmbrett, ggf. die Wendepole, die Erregerwicklung, ggf. die Wendepolwicklung, die Lagerschilde, ggf die Kompensationswicklung, die Kohlebürs-ten und die Halter der Kohlebürsten.

8.6 Aus welchen Teilen besteht der Läufer einer Gleichstrommaschine? Zum beweglichem Teil einer Gleichstrommaschine gehören die Rotorwelle, der Rotor-körper, die Lager, die Rotorwicklung, der Stromwender und ggf. der Lüfter.

8.7 Wie ist der Kommutator einer Gleichstrommaschine aufgebaut?Der Kommutator oder Kollektor besteht aus einzelnen in Umfangsrichtung voneinander und gegen die Welle isolierten Hartkupferlamellen.

8.8 Wozu dient der Stromwender in einer Gleichstrommaschine?Der Stromwender wandelt die in einem Gleichstromgenerator induzierte Wechselspan-nung in eine Gleichspannung um. Beim Gleichstrommotor dient er zur Umwandlung der angelegten Gleichspannung in eine Wechselspannung.

8.9 Wann besteht zwischen den Bürsten eines Gleichstromgenerators der größte Potentialunterschied?Der größte Potentialunterschied zwischen den Bürsten besteht bei Gleichstromgenera-toren, wenn die Bürstenbrücke in der elektrisch neutralen Zone steht.

Prüfung 1


8.1 Was bedeuten Rotor und Stator?

Der Rotor einer elektrischen Maschine ist der sich drehende Teil, der Stator ist der festste-hende Teil:

5+5=10P.


Bei einer Innenpolmaschine handelt es sich um eine elektrische Maschine deren Hauptmag-netfeld im Läufer hervorgerufen wird. Bei der Außenpolmaschine wird das Hauptmagnetfeldim Ständer hervorgerufen.

5+5=10P.


Elektrische Maschinen können in Motoren und Generatoren, in Gleichstrom-maschinen und Wechselstrommaschinen und in Innenpol- bzw. Außenpolmaschinen unterteilt werden.

6x3=18P.


Der Kommutator einer Gleichstromstrommaschine besteht aus in Umfangsrichtung angeord-neten Hartkupferlamellen. Die Lamellen sind untereinander und gegen die Welle des Läu-fers isoliert.

5+5=10P.

8.5 Wozu dient der Stromwender einer Gleichstrommaschine?

Der Stromwender einer Gleichstrommaschine dient zur Umwandlung des Wechselstromes in Gleichstrom beim Generator, oder umgekehrt beim Motor.

5+5=10P.


Der größte Potentialunterschied besteht bei Gleichstromgeneratoren zwischen den Bürsten wenn diese in der elektrischen neutralen Zone steht.

10P.

Prüfung 1 und Lösungen


8.1 Was bedeuten Rotor und Stator?

Der Rotor einer elektrischen Maschine ist der sich drehende Teil, der Stator ist der feststehende Teil:

5+5=10P.


Bei einer Innenpolmaschine handelt es sich um eine elektrische Maschine deren Hauptmagnetfeld im Läufer hervorgerufen wird. Bei der Außenpolmaschine wird das Hauptmagnetfeld im Ständer hervorgerufen.

5+5=10P.


Elektrische Maschinen können in Motoren und Generatoren, in Gleichstrommaschinen und Wechselstrommaschinen und in Innenpol- bzw. Außenpolmaschinen unterteilt werden.

6x3=18P.


Der Kommutator einer Gleichstromstrommaschine besteht aus in Umfangsrichtung an-geordneten Hartkupferlamellen. Die Lamellen sind untereinander und gegen die Welle des Läufers isoliert.

5+5=10P.

8.5 Wozu dient der Stromwender einer Gleichstrommaschine?

Der Stromwender einer Gleichstrommaschine dient zur Umwandlung des Wechsel-stromes in Gleichstrom beim Generator, oder umgekehrt beim Motor.

5+5=10P.


Der größte Potentialunterschied besteht bei Gleichstromgeneratoren zwischen den Bürsten wenn diese in der elektrischen neutralen Zone stehen.

10P.

Prüfung 2


8.1.1 Wozu dienen elektrische Maschinen?

Elektrische Maschinen dienen zur Umwandlung von mechanischer Energie in elektrischer (Generatoren) oder zur Umwandlung von elektrischer Energie in mechanische (Motoren).

5+5=10P.

8.1.2 Warum kann bei Drehstrommaschinen der Stromwender entfallen?

Der Stromwender kann bei Drehstrommaschinen entfallen weil durch das Drehfeld des Netz-stromes ein umlaufendes Drehfeld bereitgestellt wird.

5P.

8.1.3 Welche grundsätzliche Unterscheidung wird für Drehstrommaschinen vorgenommen und woher resultiert diese?

Eine grundsätzliche Unterscheidung findet bei Drehstrommaschinen zwischen Synchronma-schinen und Asynchronmaschinen statt. Synchronmaschinen haben eine Läuferdrehzahl die gleich der Drehfelddrehzahl ist. Asynchronmaschinen haben eine Läuferdrehzahl die ungleich der Drehfelddrehzahl ist.

8.1.4 Warum dreht sich der Läufer einer Drehstromsynchronmaschine syn-chron mit der Drehfelddrehzahl?

Der Läufer einer Drehstromsynchronmaschine kann sich deshalb mit synchroner Drehzahl zum Drehfeld drehen weil seine Pole direkt gegenüber den ungleich-namigen Polen des Stän-derdrehfeldes stehen können.

10P.

8.1.5 Skizzieren Sie die Belastungskennlinien eines Drehstromsynchrongene-rators?

10+3x2=16P.

Prüfung 2 und Lösungen


8.1.1 Wozu dienen elektrische Maschinen?

Elektrische Maschinen dienen zur Umwandlung von mechanischer Energie in elektri-sche (Generatoren) oder zur Umwandlung von elektrischer Energie in mechanischer (Motoren).

5+5=10P.

8.1.2 Warum kann bei Drehstrommaschinen der Stromwender entfallen?

Der Stromwender kann bei Drehstrommaschinen entfallen, weil durch das Drehfeld des Netzstromes ein umlaufendes Drehfeld bereitgestellt wird.

5P.

8.1.3 Welche grundsätzliche Unterscheidung wird für Drehstrommaschinen vorgenommen und woher resultiert diese?

Eine grundsätzliche Unterscheidung findet bei Drehstrommaschinen zwischen Syn-chronmaschinen und Asynchronmaschinen statt. Synchronmaschinen haben eine Läu-ferdrehzahl, die gleich der Drehfelddrehzahl ist. Asynchronmaschinen haben eine Läu-ferdrehzahl, die ungleich der Drehfelddrehzahl ist.

3+3+4+4=14P.

8.1.4 Warum dreht sich der Läufer einer Drehstromsynchronmaschine syn-chron mit der Drehfelddrehzahl?

Der Läufer einer Drehstromsynchronmaschine kann sich deshalb mit synchroner Dreh-zahl zum Drehfeld drehen, weil seine Pole direkt gegenüber den ungleichnamigen Po-len des Ständerdrehfeldes stehen können.

10P.

8.1.5 Skizzieren Sie die Belastungskennlinien eines Drehstromsynchrongenera-tors?

10+3x2=16P.

30


TRAINING CONCEPT, ELECTRICAL ENGINEERING −


2 DC technology

3 AC technology

1 Chemistry and electro-chemistry

Basic terms like substances, mixtures, chemical compounds

Explaining and understanding the periodic table Diff erent types of bonding The diff erence between cohesion and adhesion Diff erent groups of substances Progression of an electrolysis Circuits of electrical voltage generators The electro-chemical equivalent Term: electrochemical series Various primary and secondary elementsThe electrical behaviour of electrochemical elements

The chemical process of corrosion Types of corrosion protection

Diff erent voltage generation methods Evaluating the eff ect of electrical current The terms resistance and conductance Kirchhoff 's laws The terms energy, work and power Coulomb's Law Infl uence, polarisation and shielding Structure of a capacitor and its calculations How electrical fi elds are created How coils work

Explanation of AC quantities Eff ect of the capacitive reactance Eff ect of the inductive reactance Calculating quantities in the R-L-C AC circuit Recognising and using quadripoles Diff erence between star and delta circuits Calculations for symmetric and asymmetric three-phase load circuits

Diff erent types of reactive current compensation Calculations for reactive current compensation

Instructor

Topic:Chemistry / Electrochemistry

Chemistry / Electrochemistry: Instructor


Chemistry / Electrochemistry:


®

Instructor

Topic:DC technology

DC technology: Instructor


DC technology


®

Instructor

Topic:AC technology

AC technology: Instructor


AC technology


®

32 130 Concept: Chemistry / Electrochemistry

32 131 Concept: DC technology

32 132 Concept: AC technology

180 pages

82 pages

126 pages

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4 Measurement technologyand instrumentation

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Diff erence between the basic terms measuring, testing, calibrating

Terms measurement accuracy and measurement errors Recognising and avoiding display and device faults Measuring instruments like moving coil mechanism, moving iron mechanism, electro-dynamic mechanism

Connecting converters and peculiarities of converters Signal converters The oscilloscope

6 Switchgear

Actuation types Important characteristic data Features of circuit breakers Diff erence between disconnectors, load break switches and circuit breakers

Using contactors and relays in a technically correct manner

Selecting and using safety contactor combinations

Instructor

Topic:Measurement and instrumentation

Measurement and instrumentation: Instructor


Measurement and instrumentation


®

Instructor

Topic:Switchgear

Switchgear: Instructor


Switchgear


®

32 135 Concept: switchgear

32 133 Concept: measurement and instrumentation

5 Electrical systems

Explanation of types of generators Applications of possible generator types Supply networks and their advantages and disadvantages Diff erentiating between voltage levels Diff erentiating between forms of networksand network types

Voltage drop and power loss on electrical cables

Instructor

Topic:Electrical systems

Electrical systems: Instructor


Electrical systems


®

32 134 Concept: electrical systems

35 pages

53 pages

45 pages

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TRAINING CONCEPT, ELECTRICAL ENGINEERING

8 Electric machines

Basic terms of electric machines Diff erence between DC generator and motor Armature reaction, commutation, etc. Circuit types of DC machines Structure of AC machines Diff erent applications of three-phase machines Distinguishing between and using special motors Recognising the most varied single-phase motors

9 Control engineering

Basic terms like plant controlled system, actuating element, actuating variable

Diff erence between controlling and regulating Regulation types like time scheduling, fi xed set point control and sequence control

Diff erence between continuous and discontinuous regulators

The most various continuous regulators and their interaction with other regulators

Determining controlled systems accordingto their order

7 Transformers

Structure and eff ect of transformers Processes under load and at no-load Short-circuit voltage and short-circuit current Load characteristics Structure of single-phase and three-phase transformers Basic preconditions to ensure parallel operation of transformers

Special transformers Structure of welding transformers

Instructor

Topic:

Control engineering

Control engineering: Instructor


Control engineering


®

Instructor

Topic:Electric machines

Electric machines: Instructor


Electric machines


®

Instructor

Topic:Transformers

Transformers: Instructor


Transformers


®

32 136 Concept: transformers

32 138 Concept: control engineering

32 137 Concept: electric machines

151 pages

63 pages

45 pages


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Theory

Presentation

Test preparation

Examination

�

�

�

�

34

E L E C T R I C A L E N G I N E E R I N G / E L E C T R O N I C S / D I G I T A L

AT T R A C T I V E , P O W E R F U L A N D S A F E

Functions and operating elements

T H R E E - P H A S E C U R R E N T

G E N E R ATO R

frequency: 1...120 Hz,, adjustable in 1Hz steps

phase voltage: 0...10 V rms line voltage: 0...17,3 V rms line current: max. 400 mA rms

all parameters available in the LC display short-circuit and back-feed proofup to

40V DC/ 24V AC

T R A N S F O R M E R

AC voltage sources2 x 12V AC / 0.2A; 50Hz(mains frequency), protected by polyswitchlyswitch

35

T E C H N O L O G Y


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32 015 Universal Supply Board

F U N C T I O N G E N E R ATO R

LC display with all parameters frequency 0.1Hz…200kHz

amplitude setting 0…10Vs, adjustment accuracy 10mV

max. current load 0.5A (peak current) source impedance 5Ω

wave forms: sine, triangle, square and logic

D C P O W E R S U P P LY

variable DC voltage source, potential free, 0…30V / 1.0A with voltage and current display, active current limitation for safe experimenting

variable DC voltage source, +15V, +12V or +5V / 1.0A

variable DC voltage source, -15V, -12V or -5V / 1.0A

all outputs short-circuit and back-feed proof up to 40V DC / 24V AC, 40W, colour LED indicating overload

36


E L E C T R I C A L E N G I N E E R I N G / E L E C T R O N I C S


Basics of electrical engineering

How to use oscilloscope, multimeter and

function generator

DC, AC and three-phase current technology

Operational amplifi er

Technical Data

Voltage sources: DC +/-15 V or +/-12 V or +/- 5 V/1 A; DC 0...30 V/ max. 1 A with voltage and current display AC 2 x 12 V/0,2 A (protected by polyswitch)

Function generator: frequency 0,1 Hz...200 kHz, variable amplitude (0…10Vp) and wave form, display of all parameters

Three-phase current 0…10Vrms; line voltage: 0…17.3Vrmss; frequency: 1…120Hz, adjustable, display of all parameters, phase current load: max. 400mArms

Experimenting fi eld: 4mm safety jacks arranged in a 19mm grid, surrounded by and electrically connected to four 2mm jacks.

Mains connection: 230 V AC; 50 Hz; 75 W; protection class I

Safety: Outputs short-circuit proof and back-feed protected up to 40V DC / 24V AC, 40W

Electronic Circuits Board II

32 200 Electronic Circuits Board II

Voltage-, temperature- and light-dependent resistors

Behaviour of semiconductors: diodes, transistors,

thyristors

Electronic circuits, amplifi ers, trigger and power

supply circuits

generator:

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T E C H N O L O G Y


®

32 203 Device Set Electronics

Set of accessories, plugged on imprinted Storage Board:

Device Set Electronics

32 203 Device Set Electronics

28 fi lm resistors 10 Ω...1 MΩ 1 VDR resistor 1 LDR resistor 1 PTC resistor 1 NTC resistor 11 capacitors 100 pF...1 μF 4 electrolytic capacitors 10 μF...470 μF 1 potentiometer linear 1 kΩ, 0,5 W 1 potentiometer linear 10 kΩ, 0,5 W 1 transformer coil N = 300 2 transformer coils N = 900 1 tape-wound core (1 pair) 1 coil 100 mH 1 transistor NPN, BC 237, base left 1 transistor NPN, BC 140, base left 1 transistor NPN, BC 140, base right 1 transistor PNP, BC 160, base left 1 unijunction transistor PN, 2N 4870 1 D-MOS fi eld eff ect transistor, P-channel, BS 250 1 junction fi eld eff ect transistor, N-channel, 2N 5485 1 junction fi eld eff ect transistor, P-channel, 2N 5461 1 diac, ER 900 1 thyristor, TIC 106

1 triac, TIC 206 1 toggle switch 1 lamp, 15 V 1 light source 1 operational amplifi er 1 GA-AS light emitting diode, red 1 Ge diode, AA118 6 Si diodes, 1N4007 1 Zener diode, ZPD 3.3 V 1 Zener diode ZPD 10 V 1 relay DC 12...15 V NOC 1 relay DC 12...15 V NCC

... to put things straight

The storage boards for the plug-in components are imprinted with the corresponding symbols.

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P L U G - I N C O M P O N E N T S

Passive and active components

Resistors series E12, 1 Ω ... 10 MΩ/2 W(1,0 1,2 1,5 1,8 2,2 2,7 3,3 3,9 4,7 5,6 6,8 8,2)

Potentiometers linear, 470 Ω, 1 kΩ, 4,7 kΩ, 10 kΩ, 47 kΩ, 0,5 W

Non-linear resistors VDR, LDR, NTC, PTC resistors

Capacitors series E6, 10 pF ... 1 μF(1,0 1,5 2,2 3,3 4,7 6,8)

Electrolytic capacitors values: 10 μF, 100 μF, 470 μF

Coils 100 mH transformer coils with 300 / 900 windings

Semiconductor components germanium and silicon diodes NPN and PNP transistors PN unijunction transistor D-MOS fi eld eff ect transistor junction fi eld eff ect transistor, N- and P-channel diac, thyristor, triac, IGBT operational amplifi er Zener diode ZPD

values: 3,3 V, 10 V photo diode, photo transistor LEDs in red, green, yellow, blue, white

Switching and display switch, pushbutton, relayscomponents lamp

Other empty housings, with two and four pins

Optoelectronics Device Set Optoelectronics 32 104(to complement device set 32 203)

photo transistor, photo diode optical coupler, solar cell LEDs

39

T E C H N O L O G Y


®

Overview of the single components

32 302 set of empty housings with 2 lamella plugs

32 305 set of empty housings with 2 lamella plugs

32 310 fi lm resistor 10 Ω/2 W








32 318 fi lm resistor 1 kΩ/2 W

32 319 fi lm resistor 2,2 kΩ/2 W

32 320 fi lm resistor 4,7 kΩ/2 W





32 325 fi lm resistor 1 MΩ/2 W

32 340 VDR resistor, 11 V/1 mA

32 342 NTC resistor (6 kΩ)

32 345 LDR resistor

32 370 capacitor 100 pF/500 V

32 371 capacitor 10 nF/500 V

32 372 capacitor 47 nF/500 V

32 373 capacitor 0,1 μF/160V

32 374 capacitor 0,22 μF/160 V

32 375 capacitor 0,47 μF/160 V

32 376 capacitor 1 μF/100 V

32 390 electrolytic capacitor 10 μF/6 V



32 402 linear potentiometer 1 kΩ 0,5 W

32 403 linear potentiometer 10 kΩ 0,5W

32 420 transformer coil N = 300

32 421 transformer coil N = 900

32 422 coil 100 mH

32 430 tape-wourn core (1 pair)

32 440 Zener diode 10 V/40 mA

32 441 Zener diode 3,3 V/130 mA

32 442 GA-AS light emitting diode, red,

without dropping reststor

32 443 light source

32 444 LED, 5 mm, blue

32 445 Ge diode, AA118

32 446 LED, 5 mm, warm white 32 601 IC Socket 14 Pin

32 447 LED, 5 mm, yellow

32 448 LED, 5 mm, green

32 450 Si-Diode 1 A

32 480 fl ip switch (TS12)

32 490 lamp, green, 15 V

32 501 transistor NPN, BC237, base left

32 502 transistor NPN, BC140, base left

32 503 transistor NPN, BC140, base right

32 504 transistor PNP, BC160, base left

32 505 unijunction transistor, PN 2N4870

32 506 D-MOS fi eld eff ect transistor, BC250, p-channel, gate left

32 507 JFET transistor 2N5485,

25 V/10 mA, n-channel, gate left

32 508 JFET transistor 2N5461,

20 V/10 mA, p-channel, gate left

32 510 diac, ER 900

32 511 thyristor, TIC 106

32 512 triac, TIC 206

32 520 photodiode

32 521 solar cell

32 522 optical coupler SFH615A

32 523 phototransistor LPT80A

32 598 operational amplifi er OP741

with 4mm connection sockets on the top

32 599 operational amplifi er OP741

with 4mm connection sockets on the top

32 485 relay DC 12...15 V NOC, 2A

32 486 relay DC 12...15 V relay DC 12...15 V NCC, 2A

32 601 IC Socket 14 Pin, plug-in module IC socket, 14-pin,

on plug-in plate for 19mm grid, plate equipped with

2mm jacks for easy connection

40


Stromversorgung Extern / InternMit dem Zuschalten der Netzbetriebsspannung ist das Electronic Circuits Board II betriebsbereit.Die zugeschaltete Netzspannung wird über die gelbe Leuchte im Einschalter angezeigt.Die Bereitschaftsanzeige der einzelnen DC- und AC-Spannungsquellen erfolgt über die leuchtenden grünen LED an den betreffenden Ausgängen. Die leuchtende grüne LED im Versorgungsblock zeigt die vorhandene interne Gleichspannung zum Betrieb des Prozessors an. Leuchtet diese LED nicht, so wurde auf Grund einer Überlast bzw. Fehlbeschaltung (Rückspeisung) die Spannungsversorgung abgeschaltet!Schalten Sie das Gerät aus und prüfen Sie Ihre experimentelle Schaltung! Entfernen Sie die Fehlbe-schaltung und schalten Sie das Gerät wieder ein.Sollte die zentrale LED und die Displays dunkel bleiben, so konsultieren Sie die Bedienanleitung.

Feste GleichspannungDie Festspannungsquelle liefert gegenüber der Gerätemasse am Ausgang „+DC“ +15 V, +12 V oder +5 V und am Ausgang „-DC“ -15 V, -12 V oder -5V. Jeder der beiden Ausgänge ist mindestens bis 1 A belastbar.Die leuchtende grüne LED zeigt den ordnungsgemäßen Betrieb des zugehörigen Ausgangs der Festspannungsquelle an. Tritt eine Überlast / Kurzschluss auf, so leuchtet die LED rot. Kommen Sie in den Überlas-tungsbereich oberhalb 1 A, so beginnt zuerst die LED im Wechsel Rot / Grün zu blinken.

Die Einstellung der Festspannung erfolgt über den Inkrementalsteller und das Display der variablen Gleichspannung. Um in den Einstellmodus für die festen Betriebsspannungen zu gelangen, ist der Inkrementalsteller der variablen Spannung mindestens 1s gedrückt zu halten. Danach wechselt das LC-Display in den Einstellmodus und zeigt dies an.

Durch Rechts- bzw. Linksdrehen des Inkrementalstellers der variablen Spannung wählen Sie die feste Spannung aus und bestätigen mit einem kurzen Druck auf den Inkremen-talsteller der variablen Spannung. Damit wird die gewählte Festspannung eingestellt, die gelbe LED mit dem entsprechenden Spannungswert leuchtet und das LC-Display der varia-blen Spannung zeigt wieder die Daten zur variablen Spannungsquelle an.

Variable GleichspannungDie einstellbare Gleichspannungsquelle dient zum Bereitstellen einer potenzialfreien Gleichspannung zwischen 0 V und 30 V. Die Einstellung der Ausgangsspannung erfolgt über den Inkrementalsteller. Die aktuelle Spannung am Ausgang der einstellbaren Gleich-spannungsquelle wird am LC-Display im unbelasteten Zustand mit einer absoluten Genauigkeit von ±20mV angezeigt. Der Ausgang ist nominal mindestens bis 1 A belastbar. Ab 1 A Laststrom kommen Sie ins Überstromregime. Die Spannung liegt wei-terhin an. Am Ausgang wird das Überstromregime durch grün / rotes Blinken der LED angezeigt.Ab 1,2 A Laststrom besteht Überlast. Die LED schaltet auf rot, das Display zeigt Überlast. Die Ausgangsspannung wird herunterge-schaltet. Zur Information wird der Laststrom mit einer Genauigkeit von wenigstens 5% angezeigt.

Die Einstellung der Gleichspannung erfolgt über den Inkrementalgeberund kann zwischen 0 und 30 V eingestellt werden. Die Potentialfreiheit gegenüber der Gerätemasse ermöglicht die Einstellung zwischen 0 und +30 V oder 0 und -30 V. Dieser Einsteller lässt sich durchgängig ohne Anschlag weiterdrehen. Beim langsamen Drehen nach rechts wird die Signalamplitude in kleinen

Schritten (10 mV) erhöht. Beim langsamen Drehen nach links wird die Signalamplitude in kleinen Schritten verringert. Ein schnelles drehen bewirkt eine Änderung der Signalamplitude in großen Schritten bis 1 V.Ein kurzes Drücken auf den Einstellknopf stellt die Gleichspannung auf 0 V zurück.Die leuchtende grüne LED zeigt den ordnungsgemäßen Betrieb des zugehörigen Ausgangs der variablen Gleichspannung an.

Tritt eine Überlast / Kurzschluss auf, so leuchtet die LED rot.

TransformatorDie Wechselspannungsquelle „Transformator“ stellt zwei getrennte Wechselspannungen potentialgetrennt vom Gerät zur Verfügung.Die Nominalspannungen werden mit 12 Veff bei einer Nominallast von 200 mA angegeben.Beide Quellen sind die getrennten Sekundärwicklungen eines Transformators. Die Leerlaufspannung ist last-abhängig vom Nominalwert höher. Die Ausgangsspan-nungen liegen an den 4mm-Sicherheitsbuchsen an.

Beide Ausgänge sind durch Polyswitch-Sicherungen gegen Überlast geschützt.Eine leuchtende grüne LED zeigt den ordnungsgemäßen Betrieb des zugehörigen Ausgangs des Transforma-tors an. Verlischt die LED, so ist der Ausgang überlastet.

FunktionsgeneratorDer Funktionsgenerator besitzt einen Signalausgang. Die Signalspannung liegt an der 4mm-Sicherheitsbuchse „OUTPUT“ gegenüber der zentralen Gerätemasse an.Die Einstellung der Signalamplitude erfolgt über den Inkrementalgeber „Amplitude“ und kann zwischen 0 und 10 VS eingestellt werden.Dieser Einsteller lässt sich durchgängig ohne Anschlag weiterdrehen. Beim langsamen Drehen nach rechts wird die Signalamplitude in kleinen Schritten (10 mV) erhöht. Beim langsamen Drehen nach links wird die Si-gnalamplitude in kleinen Schritten verringert. Ein schnelles drehen bewirkt

eine Änderung der Signalamplitude in großen Schritten bis 1 V.Ein kurzes Drücken auf den Einstellknopf stellt die Amplitude auf 0 V (Aus) zurück. Die Ausgangsamplitude wird im LC-Display angezeigt.

Die Kurvenform (Sinus, Dreieck, Rechteck, Logik) wird über den Taster „Waveform“ ausgewählt. Durch einen Tastendruck wird im-mer die nächstfolgende Kurvenform in der Reihenfolge:

am Signalausgang eingestellt. Die Kurvenform wird im LC-Display angezeigt.

Die Signalfrequenz wird am LC-Display dargestellt.Die Einstellung der Frequenz erfolgt über den Inkrementalgeber „Frequency“. Dieser Einsteller lässt sich durchgängig ohne Anschlagweiterdrehen. Beim langsamen Drehen nach rechts wird die Frequenz in kleinen Schritten (0,01 zum Grundbereich) erhöht. Beim langsamen Drehen nach links wird die Frequenz in kleinen Schritten verringert. Ein schnelles drehen bewirkt Frequenzänderung ingroßen Schritten vor der Kommastelle.Ein schnelles Auswählen des Frequenzbereichs (100 Hz, 1 kHz, 10 kHz und 100 kHz) kann durch einen Druck auf den Einstellknopf ausgeführt werden.

Die elektronische Drehstromquelle erzeugt an den drei Ausgängen L1, L2 und L3 eine sinusförmige Wech-selspannung mit einem Phasenunterschied von ±120° zwischen den benachbarten Ausgängen. Das Drehfeld ist rechts drehend. Die Effektivspannung an den Strän-gen ist einstellbar bis maximal 10 Veff gegenüber dem Sternpunkt.Die Strangspannungen liegen jeweils an einer 4mm-Sicherheitsbuchse an. Die Strangspannung wird im LC-Display angezeigt.Der Sternpunkt der Drehstromquelle ist mit der zentra-len Gerätemasse verbunden!

Die Einstellung der Signalamplitude erfolgt über den Inkrementalgeber „Amplitude“ und kann zwischen 0 und 10 Veff eingestellt werden.Dieser Einsteller lässt sich durchgängig ohne Anschlag weiterdrehen. Beim langsamen Drehen nach rechts wird die Strangspannung (Signalamplitude) in kleinen Schritten (10 mV) erhöht. Beim langsamen Drehen nach links wird die Signalamplitude in kleinen Schrit-ten verringert. Ein schnelles drehen bewirkt eine Änderung der Signalamplitude in großen Schritten bis 1 Veff.Ein kurzes Drücken auf den Einstellknopf schaltet die Ausgänge ab (0 V). Im Display wird „OFF“ angezeigt, die letzte eingestellteStrangspannung bleibt jedoch erhalten. Ein erneutes Drücken schaltet die Ausgänge wieder zu.

Die Signalfrequenz wird am LC-Display dargestellt. Die Einstellung der Frequenz von 1 Hz bis 120 Hz erfolgt über den Inkremental-geber „Frequency“. Dieser Einsteller lässt sich durchgängig ohne Anschlag weiterdrehen. Beim Drehen nach rechts wird die Fre-quenz in 1 Hz-Schritten erhöht. Beim Drehen nach links wird die Frequenz in 1 Hz-Schritten verringert.Ein schnelles Rücksetzen auf 50 Hz kann durch einen Druck auf den Einstellknopf ausgeführt werden.

C O U R S E W A R E

Printed and on CD!

TECHNOCard®

ExterMit demDie zugeDie Beregrünendie vorhso wurdabgeschSchaltenschaltunSollte di

nung

annunngsquelle

nnung erfoDisplay imestens bias Überstberlast. Dder Lasts

m langsamder Signainstellknogt den ord

32201-ENG

TECHNOCard®

Electronic Circuits Board IIPlease observe all the applicable safety re-gulations, laboratory rules and take the ne-cessary safety precautions when setting up and testing the systems!

CAUTION!

4.1


®


Mains On/Off switch

Mains voltage input,230 V AC 50 … 60 Hz

AC outputs of the transfor-mer 2 X 12 V AC at INOM = 0.2 A; 50 Hz/60 Hz (secure via PolySwitch)

Incremental switch for phasevoltage and frequency of thethree-phase generator

Function generatorwith LC-display

Incremental switch foramplitude and frequencyof the function generator

Selector buttonfor wave shape of thefunction generator

Three-phase generator with LC-display; star-voltage UPh = 0…10 VRMS,maximum line current 400 mARMS,frequency adjustable 1 … 120 Hz

4 mm sockets with 19 mm spacing, surrounded with 4, 2 mm sockets, electrically connected and arranged in a star-shape

Experiment (exercise) areas

Adjustable DC voltage source, potential free, short-circuit protected, DC output 0...30 V / IMAX = 1.0 A with digital voltage and current display

Incremental switch of the adjustable DC voltage 0 … 30 V DC, upon pressing the

Press the adjuster and hold it down for about 1 s, where upon the adjustment

is opened.voltage outputs:±15 V, ±12 V or ±5 V

DC voltage source, short-circuit protected, -15 V, -12 V or -5 V / IMAX = 1.0 A

DC voltage source, short-circuit protected, +15 V, +12 V or +5 V / IMAX = 1.0 A

32201-ENG TECHNOCard® Electronic Circuits Board II

Direct Current Technology

32120CD-ENG Instructor‘s Manual32121CD-ENG Student Manual

Alternating Current Technology


Semiconductor Devices in Electronics


Electronic Circuits


Direct CurrentTechnology

Electric circuit Ohm's law Electrical resistance Voltage and current error

circuits Equivalent voltage

sources Interconnection of voltage

sources Electrical energy and

power Effi ciency and electrical

power Power, voltage and current

matching

Alternating CurrentTechnology

Types of current (voltage) and their characteristics

Active power of alternating voltages

Three-phase AC Capacitor in an AC circuit Coil in an AC circuit Combination of reactive

and active resistance Oscillating circuit RLC fi lter circuit Transformers

SemiconductorDevices in Electronics

Rectifier diodes Rectifier circuits Zener diodes Voltage stabilization Overvoltage protection Voltage limitation Light-emitting diodes Bipolar transistors Basic amplifier circuits Unipolar transistors Junction FET MOS FET Unijunction transistor (UJT) Diac Thyristor Triac Phase control

Electronic Circuits

Multi-stage amplifiers Darlington amplifier Emitter-coupled amplifiers Phase inverters Differential amplifiers DC amplifiers Push-pull amplifiers Feedback Inverting op-amps Non-inverting op-amps Impedance converters Summing op-amp Subtracting op-amp Integrating op-amp Differentiating op-amp Sinewave generators Squarewave generators

M A N UA L C O N T E N T S


®ELABOTrainingsSysteme GmbHIm Hüttental 11 85125 Kinding - GermanyTel.: +49 (0) 84 67/ 84 04 - 0 Fax: +49 (0) 84 67/ 84 04 44e-mail: [email protected]

TeachwareOrder No.: E32 126

Electronic CircuitsTrainer Section

Version 4.1

ManualDirect Current Technology

Instructor's Manual

Version 4.4 – Order No. 32120CD-ENG


Direct Current Technology


®




Instructor's Manual



®

o

Semiconductor Devices

in Electronics


Semiconductor Devices in Electronics


®

Instructor's Manual


Electronic Circuits

Instructor's Manual



Electronic Circuits


®

41

T E C H N O L O G Y


®

A C C E S S O R I E S

Making connections …

Components and connections are provided with gold-plated lamella plugs assuring resistance against corrosion and low contact resistance.

Set of 2 mm connections

70 connecting plugs 2 mm (C6000306) Set of connecting leads2mm, 28 parts (90 049)

On the experimenting fi eld provided with 4/2mm sockets, connections between components and to the power supply bar are made with 2mm connectors.

90 021 Set of 4 mm connections − classic

20 connecting plugs 4 mm 8 connecting leads with 4mm plugs

On the experimenting fi eld provided with 4mm sockets, electrical connections are made with 4mm connectors or 4mm safety connectors.

4mm connections – safety

Set of safety connecting leads, 11 parts (90 030) Set of safety bridging plugs, 24 parts, multi-color (90 031)

Measurement accessories

Adapter, BNC plug to 4mm safety socket (C6010235)

Three adapters BNC to 4mm safety connectors are required for connecting standard oscilloscopes.

against corrosion

42


E L E C T R I C A L E N G I N E E R I N G

Electrical Networks Board II

32 020 Electrical Networks Board II


Basics of electrical engineering

How to use oscilloscope,

multimeter and function generator

Passive components in the DC circuit

Capacitors and coils in the AC circuit

Transformers

Three-phase current systems

Behaviour of semiconductors:

diodes, transistors, thyristors

Operational amplifi ers

Technical Data

Voltage sources: DC +/-15 V or +/-12 V or +/- 5 V/1 A; DC 0...30 V / max. 1 A with voltage and current display AC 2 x 12 V/0,2 A (protected by polyswitch)

Function generator: Frequency 0,1 Hz...200 kHz, variable amplitude (0…10Vp) and wave form, display of all parameters

Three-phase current Phase voltage: 0…10Vrms; line voltage: 0…17.3Vrms; frequency: 1…120Hz, adjustable, display of all parameters, phase current load: max. 400mArms

Experimenting fi eld: 42 plug-in areas in a 19mm grid, each with 4 electrically connected 4mm safety jacks.



generator:

43

T E C H N O L O G Y


®

Device Set Basics

32 002 Device Set Basics

16 fi lm resistors 10 Ω...10 kΩ 1 LDR resistor 1 NTC resistor 3 capacitors 0,22 μF...1 μF 1 potentiometer linear 1 kΩ 1 transformer coil N = 300 2 transformer coils N = 900 1 tape-wound core (1 pair) 1 coil 100 mH 1 GA-AS light emitting diode, red

1 Si diode 1N4007 1 Zener diode ZPD 10 V 1 transistor NPN BC 237, base left 1 thyristor TIC 106 1 toggle switch 1 lamp 15 V 1 light source 1 operational amplifi er 1 relay 12...15 V DC, NOC 1 relay 12...15 V DC, NCC

Technical Data

Set of accessories, plugged on imprinted Storage Board:

…with storage facilities for insulated and non-insulated bridging plugs

44


C O U R S E W A R E

Manual Content

The electrical circuit Ohm’s Law Electrical resistors Interconnection of voltage sources Electrical power and work Effi ciency Types of current and their parameters Eff ective power of AC voltages Three-phase AC current The capacitor in the AC circuit The coil in an AC circuit Interconnection of reactive and active resistors Oscillating circuits RLC fi lter circuit (fi lter)

Transformers Diodes and rectifi er circuits Bipolar transistors The triode thyristor Operational amplifi er Square wave generatorsPrinted and on CD!

32003CD-ENG Instructor’s Manual, incl. CDDescription of theory and guided practical experiments,

with solutions, color print

32004CD-ENG Student Manual, incl. CDUnrestricted copying license for educational institutions,

Guided practical experiments, greyscale print

Fundamentals

of Electrical Engineering

Instructor's Manual


Fundamentals of Electrical Engineering

Practical Experiments, with Solutions ELABOTrainingsSystemeELABOTrainingsSysteme

®

Fundamentals

of Electrical Engineering

Student Manual


Fundamentals of Electrical Engineering



®ELABOTrainingsSysteme GmbHIm Hüttental 11 85125 Kinding - GermanyTel.: +49 (0) 84 67/ 84 04 - 0 Fax: +49 (0) 84 67/ 84 04 44E-mail: [email protected]

TeachwareOrder No. E32 003

Fundamentals of Electrical EngineeringInstructor's Manual

Version 4.5

45

T E C H N O L O G Y


®

Power Supply, External / InternalThe Electronic Networks Board II is operational when the mains voltage is applied.The presence of the mains voltage is indicated by a yellow indicator lamp in the mains switch.The readiness indication of the individual DC and AC voltage sources is provided by a glowing green LED at the relevant outputs. The glowing green LED in the supply block displays the existing internal DC voltage for operating the processor. If this LED does not glow, it means that owing to an overload or a faulty circuit (feedback), the voltage supply gets switched off. Switch off the device and examine your experimental circuit.Correct the faulty circuit and switch on the device again.If the central LED and the displays remain dark, pleas refer to the user guide.

Fixed DC Voltagedepending on the setting, at output „+DC“, +15 V, +12 V or +5 V and at output „-DC“, -15 V, -12 V or -5 V. Each of the two outputs can be loaded with at least up to 1 A. The glowing green LED indicates proper operation of the relevant output

central earth of the device.

adjuster of the variable voltage must be kept pressed for at least 1s. Thereupon, the LC display changes into setting mode and indicates as such.

By rotating the incremental adjuster of the variable voltage to the right and the left, you can -

voltage value glows and the LC display of the variable voltage once again shows the data related to the variable voltage source.

Variable DC VoltageThe adjustable DC source serves for providing a potential-free DC between 0 V and 30 V. The setting of the output voltage is doneby means of the incremental adjuster. The current voltage at the output of the adjustable DC source is displayed at the LC display in the unloaded state with an absolute accuracy of ±20 mV. The output is nominally loadable up to minimum 1 A. From 1 A load current onwards, you enter the overload domain. The voltage

A load current from 1.2 A onwards is overload. The LED changes to red and the display shows overload. The output voltage is chan-ged down. For information, the load current is displayed with an accuracy of at least 5 %.

The DC voltage setting is done with the incremental adjuster and can be set between 0 and 30 V. The electrical isolation with respect to the earth of the device facilitates the setting between 0 and +30 V or 0 and -30 V.

voltages, which allows additional combinations.This adjuster can be rotated onward continuously without any stop. If rota-ted slowly to the right, the signal amplitude is incremented in small steps (10mV). If rotated slowly to the left, the signal amplitude is decremented in

small steps (mV). Rotating fast results in a change in the signal amplitude in large steps up to 1 V.

relevant output of the variable DC voltage.

If there is an overload / short-circuit, the LED glows red.In case of overload from 1.2 A onwards, feedback or short-circuit „Over-load“ is shown in the display.

TransformerThe AC voltage source „Transformer“ provides two separate AC voltages, potential-isolated from the device.

RMS with a nominal load of 200 mA.Both the sources are the isolated secondary windings of a transformer. The no-load voltage is higher, load-dependent on the nominal value. The output voltages are present at the 4mm safety sockets.

Both outputs are protected against overload with polyswitch fuses.A glowing green LED indicates proper operation of the relevant output of the transformer. If the LED goes off, the output is overloaded.

Function generatorThe function generator has a signal output. The signal voltage is present at the 4mm safety socket „OUTPUT“ opposite the central device earth.The signal amplitude setting is done with the incremental adjuster „Amplitu-de“ and can be set between 0 and 10 VS.This adjuster can be rotated onward continuously without any stop. If rota-ted slowly to the right, the signal amplitude is incremented in small steps (10 mV). If rotated slowly to the left, the signal amplitude is decremented in small steps (mV). Rotating fast results in a change in the signal amplitude in large steps up to 1 V.

The output amplitude is shown in the LC display.

The curve form (sinus, triangle, rectangle, logic) is selected with the „Waveform“ button. Upon pressing the button once, the nextcurve form in the sequence is selected, in the order:

at the signal output. The curve form is shown in the LC display.

The signal frequency is depicted on the LC display.The setting of the frequency is done by means of the incremental adjuster „Frequency“. This adjuster can be rotated onward conti-nuously without any stop. If rotated slowly to the right, the frequency is incremented in small steps (0.01 to the earth range). If rotated slowly to the left, the frequency is decremented in small steps. Fast turning effects a frequency change in large steps to the left of the decimal.Fast selection of the frequency range (100 Hz, 1 kHz, 10 kHz and 100 kHz) is possible by pressing on the setting knob.

Three-phase sourceThe electronic 3-phase current source generates, at the three outputs L1, L2 and L3, a sinusoidal AC with a phase difference of ±120° between the neighbouring

voltage at the phases is adjustable up to a maximum of 10 VRMS with respect to the star node.The phase voltages are present at a 4mm safety socket.The phase voltage is shown in the LC display.The star node of the three-phase source is connected to the central earth of the device. The signal amplitude

setting is done with the incremental adjuster „Amplitude“ and can be set between 0 and 10 VRMS.This adjuster can be rotated onward continuously without any stop. If rotated slowly to the right, the phase voltage (signal amplitude)is incremented in small steps (10 mV). If rotated slowly to the left, the signal amplitude is decremented in small steps (mV). Rotatingfast results in a change in the signal amplitude in large steps up to 1 VRMS.

that has been set remains. Pressing on it again switches on the outputs again.The signal frequency is shown in the LC display. The setting of the frequency from 1 Hz to 120 Hz takes place via the incrementalencoder „Frequency“. This adjuster can be rotated onward continuously without any stop. When rotated to the right, the frequency is incremented in 1 Hz steps. When rotated to the left, the frequency is decremented in 1 Hz steps.Fast resetting to 50 Hz (60 Hz) can be achieved by pressing on the adjustment knob. The starting and resetting frequencies are setin the service menu.

32021-ENG TECHNOCard ® Electrical Networks Board II

TECHNOCards®

The TECHNOCards® are very useful complements to the training system. They are a kind of compact, clearly laid-out knowledge store for reference during practical experiments.

Display sheets in format 303 mm x 426 mm Double-sided color print Rigid, durable quality

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32021-ENG4.1

TECHNOCard®

Electrical Networks Board IIPlease observe all the applicable safety re-gulations, laboratory rules and take the ne-cessary safety precautions when setting up and testing the systems!

CAUTION!Aus- und Weiterbildung GmbH ELABOTrainingsSystemeELABOTrainingsSysteme

®


Mains On/Off switch

Mains voltage input,230 V AC 50 … 60 Hz

AC outputs of the transfor-mer 2 X 12 V AC at INOM = 0.2 A; 50 Hz/60 Hz (secure via PolySwitch)

Function generatorwith LC-display

Incremental switch foramplitude and frequencyof the function generator

Selector buttonfor wave shape of thefunction generator

Three-phase generator with LC-display; star-voltage UPh = 0…10 VRMS,maximum line current 400 mARMS,frequency adjustable 1 … 120 Hz

mm spacing, electrically connected and arranged 4 pieces of 4mm safety sockets

Experiment (exercise) areas

Adjustable DC voltage source, potential free, short-circuit protected, DC output 0...30 V / IMAX = 1.0 A with digital voltage and current display

Incremental switch of the adjustable DC voltage 0 … 30 V DC, upon pressing the

Press the adjuster and hold it down for about 1 s, where upon the adjustment

is opened.voltage outputs:±15 V, ±12 V or ±5 V

DC voltage source, short-circuit protected, -15 V, -12 V or -5 V / IMAX = 1.0 A

DC voltage source, short-circuit protected, +15 V, +12 V or +5 V / IMAX = 1.0 A

Incremental switch for phasevoltage and frequency of thethree-phase generator

46


U N I V E R S A L S O L U T I O N S

Universal Supply Board

32 015 Universal Supply Board

Technical Data

Voltage sources: DC +/-15 V or +/-12 V or +/- 5 V/1 A; DC 0...30 V / max. 1 A with voltage and current display AC 2 x 12 V/0,2 A (protected by polyswitch)

Function generator: Frequency 0,1 Hz...200 kHz, variable amplitude (0…10Vp) and wave form, display of all parameters

Three-phase current Phase voltage: 0…10Vrms; line voltage: 0…17.3Vrms; frequency: 1…120Hz, adjustable, display of all parameters, phase current load: max. 400mArms



generator:

47

T E C H N O L O G Y


®ELABOTrainingsSysteme GmbHIm Hüttental 11 85125 Kinding - GermanyTel.: +49 (0) 84 67/ 84 04 - 0 Fax: +49 (0) 84 67/ 84 04 44E-mail: [email protected]


Fundamentals of Electrical EngineeringInstructor's Manual

Version 4.5


®

Assembly Boards

… are an ideal solution for workplaces that are provided with a power supply and a function generator, or in conjunction with the Universal Supply Board 32 015.

+

+

+

E X T E R NA L P O W E R S U P P LY . . .

A S S E M B LY B OA R D S

D E V I C E S E T S

C O U R S E W A R E

AAuELABOELAABOELABOELABOTTT

ELABOTrainingsSysteme GmbHIm Hüttental 1185125 Kinding - GermanyTel.: +49 (0) 84 67/ 84 04 - 0Fax: +49 (0) 84 67/ 84 04 44E-mail: [email protected]


Fundamentals of Electrical EnginInstructor's Manual

Version 4.5

32 012 Assembly Board Safety 32 202 Assembly Board Electronics

48


D I G I TA L T E C H N O L O G Y

Digital Trainer Board

33 000 Digital Trainer Board


Basic logical circuits, properties and parameters of digital circuits

The laws of Boolean algebra

Multivibrators and counter circuits

Register and memory

Codes and code converters

Arithmetic circuits

Confi guring and analysing controls with digital components

Power supply: +5 V DC/5 A stabilized, short-circuit-proof

Clock generator: 0...10 kHz with subsequent frequency divider, division factors: 1:2/4/8/16

Mains connection: 110...240 V AC; 50...60 Hz

Features: Pushbuttons and switchesAND, NAND, OR, NOR, XOR gates, invertersMonofl op and fl ipfl opsAdders, binary and decimal countersLED and 7-segment displaysVoltage-supplied plug-in fi elds for additional modules or IC sockets

Technical Data

49

T E C H N O L O G Y

Logic gates – Overview Laws of Boolean algebra

A v A = A

A v A = A

A v 1 = A

A v 0 = 0

A v 1 = 1

A v 0 = A

A v A = 0

A v A = 1

A = A

Absorption law:A v (A v B) = A

A v (A v B) = A

Commutative law:A v B = B v A

A v B = B v A

The order of the variables in AND an OR expressionsdoes not affect the result.

Distributive law:A v (B v C) = (A v B) v (A v C)

A v (B v C) = (A v B) v (A v C)

Common variables can be distributed. Factoring is thedistributive law backwards.

v

v

v

v

The basic functions

v

v

Laws dealingwith thelinking of avariable withitself (idem-potence) orwith a con-stant or itsnegation:

Associative law:A v (B v C) = (A v B) v C

A v (B v C) = (A v B) v C

Variables may be regrouped within the samesequential order.

De Morgan’s rules:

1st law of De Morgan:

Z = A v B = A v B

A NAND gate can be substituted by an OR gate withinverted inputs.

2nd law of De Morgan:

Z = A v B = A v B

A NOR gate can be substituted by an AND gate withinverted inputs.

De Morgan’s laws can be extended to several variables:

1st law: Z = A v B v C v .... = A v B v C v ....

2nd law: Z = A v B v C v .... = A v B v C v ....

B

C

A

>1

&A

B &>1

A

C &

B

C

A

&

>1A

B >1&

A

C >1

B

C

A

&

&A

B &&

C

v v v v

B

C

A

>1

>1A

B >1>1

C

TypeDescription

Logicaloperatornotation

Rectangularshape acc. toIEC 60617-12

Distinctiveshape

German Indu-strial Standard

(old)

AND gateConjunction

Y = A v B

Y = A . B

Y = A B

OR gateDisjunction

Y = A v B

Y = A + B

NOT gateComplementgate, inver-ter, negation

Y = A

NAND gateNot-AND

Y = A v B

Y = A B

NOR gateNot-OR

Y = A v B

Y = A + B

XOR gateExclusivedisjunction

Y = A v B

Y = A + B

XNOR gateInverseexclusivedisjunction,logical equa-lity

Y = A v B

Y = A + B

v

&A

BY

A

BY Y

A

B

v

>1A

BY

1A

BY

&A

BY

>1A

BY

=1A

BY

=1A

BY

YA

B

YA

YA

B

YA

B

YA

B

YA

B

YA

B

YA

B

A

BY

A Y

or:

or:

A

BY

A

BY

A

BY

A

BY

v v

v v v

v v

&A

BZ

A

BZ>1

A

BZ

A

BZ>1 &

v

v

v v v

v v v

C O U R S E W A R EELABOTrainingsSystemeELABOTrainingsSysteme

®

Manual

Comparison of analog and digital technology Basic logic circuits Basic component combinations in digital techniques TTL integrated circuits in practice The laws of Boolean algebra Designing digital circuits Circuit analysis

Multivibrators, counter circuits Shift registers, memory registers Codes and code converters Calculation circuits Analog-digital – digital-analog converters Multiplexer ― demultiplexer Application examples

Content

TECHNOCard®

Logic gates – Overview

The basic functions Laws dealingwith thelinking of avariable withitself (idem-potence) orwith a con-stant or itsnegation:

TypeDescription

Logicaloperatornotation

Rectangularshape acc. toIEC 60617-12

Distinctiveshape

German Indu-strial Standard

(old)

AND gategConjunction

Y = A v B

Y = A . B

Y = A B

OR gategDisj nctionDisjunction

Y = A v B

Y = A + B

v

&A

BY

A

BY Y

AA

B

>1>1AA

BYY YY

AAAA

B

AA

BYYY

33008-ENG

TECHNOCard®

Digital Trainer BoardPlease observe all necessary safe-ty regulations, laboratory rules and required protective measures for in-stalling and testing the equipment!

CAUTION!

power switch and power supply for integrated short-circuit-proof power pack

4.3


®


8 bounce-free L/H input switches (snap and tap)

toggle switch (not debounced)

pushbutton for free use (not debounced)

function tables for the logical gates used

continuously adjustable clock generator 0 - 10 kHz with subsequent divider (division factors 2, 4, 8 and 16)

monofl op; time setting with potentiometer (max.10 s), control by positive or negative edge

inverters

jack row for supply of +5 V and GND

decimal counter with optical display

4-bit full adder

2-bit buffer memories (D-fl ipfl op) with release

8-bit decimal/hexideci-mal display (switchable) with release and reset

function tables for the fl ipfl ops used

4-bit forward/back-ward binary counter

OR/NOR gates with 2 and 4 inputs

JK master-slave fl ipfl opsXOR gates

3 x voltage supplyfor additional plug-in modules

AND/NAND gates with 2 and 4 inputs

pilot lamp for voltage +5 V DC

8 LEDs with preceding drivers: 6 x red, 1 x yellow, 1 x green

33008-ENG Digital Trainer Board

Fundamentals of

Digital Technology

Instructor's ManualVersion 4.2 – Order No. E33 006CD


Fundamentals of Digital Technology


®

Fundamentals of

Digital Technology

Student ManualVersion 4.2 – Order No. E33 007CD


Fundamentals of Digital Technology


®

Printed and on CD!

E33 006CD Fundamentals ofDigital TechnologyInstructor's Manual

E33 007CD Fundamentals ofDigital Technology

Student Manual


®ELABOTrainingsSysteme GmbHIm Hüttental 11 85125 Kinding - GermanyTel.: +49 (0) 84 67/ 84 04 - 0 Fax: +49 (0) 84 67/ 84 04 44e-mail: [email protected]

TeachwareOrder No.: E33 006

Fundamentals of Digital TechnologyTrainer Section

Version 4.2

50

C O N T R O L E N G I N E E R I N G

H A R D W A R E


Process Control Board

Diff erence between continuous

and discontinuous controllers

Analysing controlled systems with and without

selfregulation and determining the system pa-

rameters

Examining the time-dependent behaviour

of controllers and controlled systems

Choosing and confi guring controllers

Examining control parameters and their correlations

Explaining the function of control circuits and

executing measurements

Power supply

Wide range input AC 110 V … 230 V, 50 … 60 Hz

Voltage range of all signal inputs and outputs

± 10 V DC ± 10 %

Test signal generator

Waveforms: DC, sine, triangle, square Frequency: 0.1 Hz to 1 kHz, setting via incremental encoder Amplitude US = 0 … 10 V, setting via incremental encoder Off set voltage UOff set = - 5 … + 5 V DC,

setting via incremental encoder

Integrated measurement system

… measures the set and actual values (reference input vari-able and feedback variable) in real time and shows the two quantities in one display each.

The display range can be toggled simultaneously for both displays.

The following selection is available:• ± 4000 rpm • ± 80 °C • ± 100 % • ± 10.0 V • ± 30 mm

Integrated voltmeter for individual voltage measurements in the range of ±10 V.

Display language: English or German, selectable.

Technical Data

34 001 Process Control Board II

51

Functional groups

Controllers

P-element

Adjustment range: x 1 KP = 0 to 10, continuously x10 KP = 0 to 100, continuously

I-element

Can be connected in series or parallel to the P-controllerAdjustment range: TI = 0.01 to 10 s, in 14 stages

D-element

Can be connected in series or parallel to the P-controllerAdjustment range: TD = 0.001 s to 1 s, in 14 stages

Controlled systems

Rotational speed

… consists of a DC motor that is rigidly joined to a generator via the shafts. The manipulated vari-able is a voltage signal in the range of ± 10 V. The motor reaches rotational speeds of ± 4000 rpm.

Light

… consists of a white LED, which represents the room lighting to be regulated. The manipulated variable is a voltage signal in the range of 0 ... +10 V. The illumination in the room is measured by means of a photo-transistor.

Temperature

… simulates a heating cabinet and consists of two heating elements in a small, limited air volume. The door of the heating cabinet can be opened. The manipulated variable is a voltage signal in the range of 0 ... + 10 V. The temperature in the cabinet is measured by means of a temperature sensor.

Filling level

… simulates a fl uid tank with an inlet and outlet valve. The level in the tank is visu-alised by an LED

scrollbar. The manipulated variable is a voltage signal in the range 0 … + 10 V and controls the infl ow. The level of the tank is given in %. The output value is a propor-tional voltage 0 … + 10 V. Two red LED elements in the infl ow and outfl ow visually display the infl ow and outfl ow behaviour.

Position

… is a linear axis. It consists of a small, permanent magnet-excited DC motor, a li-near drive and a potentiometer for forming the feedback signal from - 10 V to + 10 V.

Stepmaker

The stepmaker is a special control circuit system for the three-position regula-tor. The stepmaker represents a motor-

driven adjusting device, which, upon receiv-ing a positive input signal, for example, opens a valve in steps. In the case of a negative input signal, the valve is once again closed in steps. In case of an input signal of 0 V, the actuating device remains frozen in the momentary state.

Two-level control

Adjustment range of thehysteresis: XH = 0 to 10 %, continuously

Three-level control

Adjustment range of thehysteresis:+ XH 0.5 to 10 %, continuously– XH 0.5 to 10 %, continuously


®

52

C O U R S E W A R EC O N T R O L E N G I N E E R I N G

Manual Learning objectives

Exercises:

Introduction to control technology Determining the parameters of the controlled system Choose the controller type Confi guring the control circuit Temperature control with PID-controller Temperature control with two-level controller Position control with continuous control device Level control with two-level controller Level control with PI-controller Rotational speed follower control Rotational speed fi xed value control

Light regulation with two-level controller Light regulation with PI-controller Actuator with three-level control, three-point step controller

Printed and on CD!

E34 031CD Instructor‘s Manual with method leads, incl. CD-ROM.

Description of theory and guided practicalexperiments, color print, 156 pages

E34 030CD Student Manual incl. CD-ROM. Practical experiments for trainees and students,

unrestricted copying license for educational institutions,grayscale print, 156 pages

Control Engineering

Instructor's Manual

Version 4.1 - Order No. E34 031

Control Engineering


®

Control Engineering

Student Manual


Control Engineering


TeachwareOrder.-No.: E34 031

Control Engineering

Instructor's Manual

Version 4.1


®ELABOTrainingsSysteme GmbH Im Hüttental 11 85125 Kinding - GermanyTel.: + 49 (0) 84 67/ 84 04 - 0 Fax: + 49 (0) 84 67/ 84 04 44E-mail: [email protected]

53


®

Control and test signals

Upon connecting the mains voltage supply, the Process Con-

trol Board is ready for operation.

The connected mains voltage is indicated by the yellow lamp

in the ON switch.

The green LED of the readiness display indicates that the

internal voltages are present.

Set value transmitter

The set value transmitter has a continuously variable adjustment

range of ±10 V DC.

The output signal can be connected continuously via the upper

switch position or momentarily via the lower switch position.


The signal function can be toggled with the push button:

Sinusoidal, triangular, rectangular and variable DC-Voltage

The frequency of the output signal can be discretely adjusted

from 0.1 Hz to 1000 Hz and is shown in the display.

By slowly turning the adjusting regulator, ”Frequency“, the

frequency can be set correct to the nearest 1 or 0.1 Hz.

Rotating the knob faster results jumps of 10 Hz.

Pressing the frequency regulator knob „Frequency“ results in

the frequency getting reset to 100 Hz.

The amplitude UP of the output signal can be set by the adjusting regulator ”Amplitude“

from 0 to 10 V. The value is shown in the display.

The off set voltage UO of the output signal can be set with the adjusting regulator knob

”Off set“ from -5 V to +5 V. The value is shown in the display.


The integrated measurement system measures the set and

actual values (reference input variable and feedback variable)

in real time and shows the two quantities in one display each.

The display range can be toggled simultaneously for both dis-

plays. The following selection is available:

±4000 revolutions/per minute (rpm)

±80 degrees Celsius

±100% ±10 V ±30 mm

Voltmeter for individual measurements can be freely

populated.

The measurement range is ±10 V

Controlled systems

Rotational speed

The controlled system ”Rotational speed“

consists of a DC motor that is rigidly joined

to a generator via the shafts. The actuating

variable is a voltage signal in the range of

±10 V. The motor reaches rotational speeds

of ± 4000 rpm.

A four-quadrant display with LED displays

the working regime of the motor.

Disturbances could optionally be:

fl ywheel mass that can be manually connected through a switch,

load of the generator that can be manually connected through a switch,

electronically switchable load of the generator.

The rotational speed system is type PT2:

Te = 4ms ±10 %, Tb= 165ms ±10 %, KPS = 1.8 ±10 %

LightThe controlled system ”Light“ consists of a

white LED, which represents the room ligh-

ting to be regulated. The actuating variable

is a voltage signal in the range of 0......+10 V.

The illumination in the room is measured by

means of a photo-transistor. The unit is given

in % for the sake of simplicity.

Disturbances could optionally be:

ambient light that can be manually adjustable with a potentiometer,

electronically adjustable ambient light.

The light controlled system is type PT1:

Tb = 12ms ±10 %, KPS = 1.0 ±10 %

Temperature

The controlled system „Temperature“ simulates a heating

cabinet and consists of two heating elements in a small, li-

mited air volume. The door of the heating cabinet can be

opened. The actuating variable is a voltage signal in the

range of 0......+10 V. The temperature in the cabinet is

measured by means of a temperature sensor. The unit is

given proportional to the voltage in °C and is maximum 80°C

(1 V 8°C). A red LED signals the operation of the heating

element. The depandance of the Temperature from the ac-

tuating variable is linear.

Disturbances can be:

Cooling process of the air volume,

Opening the door of the heating cabinet.

Temperature controlled system is type PT2:

Te = 3,5s ±10 %, Tb = 80s ±10 %, KPS = 1.2 ±10 %

LevelThe controlled system „Level“ simulates a fl uid tank with an in-

let and outlet valve. The level in the tank is visually displayed by

means of an LED scrollbar. The actuating variable is a voltage

signal in the range 0…+10 V and controls the infl ow. The level

in % of the tank is output proportionately as a voltage in Volt

and is 0 … + 10 V. Two red LED elements in the infl ow and out-

fl ow visually display the infl ow and outfl ow behaviour.

Disturbances can be:

drain valve, manually adjustable with a potentiometer,

electronically adjustable drain valve.

Level controlled system is type IT1:

Te = 0.15s ±10 %, TI = 5.4s ±10 % (in case of actuation variable step of 50 %)

Position

The controlled system „Position“ is a motor-potentiometer

combination. It consists of a small, permanent magnet-exci-

ted DC motor with linear drive.

The potentiometer, that is coupled to the linear drive, is for-

ming the feedback signal from -10V to +10V. The starting

voltage of the servomotor is about 3V.

The motor potentiometer is type IT1:

Te = 5ms ±10 %, TI = 150ms ±10 % (in case of actuation variable jump 60 %)

Step control

The stepmaker is a special controlled system for the three-

level control. The stepmaker represents a motor-driven adus-

ting device, which, upon receiving a positive input signal, for

example, opens a valve in steps. In the case of a negative

input signal, the valve is once again closed in steps. In case

of an input signal of 0 V, the actuating device remains frozen

in the momentary state.

The return signal is a voltage of 0 V to +10 V proportional to

the step position. The step width is 0.1 V.

With the potentiometer, the step duration can be adjusted in a continuously variable man-

ner from approx. 0.1 s to 10 s. The actuating element runtime is 10 … 1000 s.

Controller

P-element

Proportional action control element

Adjustment range:

x 1 KP = 0 to 10, continuously variable.

x10 KP = 0 to 100, continuously variable.

I-element

Integral action control element

Can be series or parallel connected to the P-controller.

Adjustment range: TI = 0.01 to 10s, in 14 stages.

D-element

Diff erential action control element

Can be series or parallel connected to the P-controller.

Adjustment range: TD = 0.001 to 1s, in 14 stages.

The I-controller additionally has a RESET. Using this button, the voltage at the output can

be manually reset to 0 V.

Two-level control

Discontinous with 2 levels of the output signal control device.

Adjustment range of the hysteresis:

XH = 0 bis 10 %, continuously.

Three-level control

Discontinous with 3 levels of the output signal control device.

Adjustment range of the hysteresis:

+XH = 0.5 to 10 %, continuously.

-XH = 0.5 to 10 %, continuously.

Each of the two control devices has a coloured LED for displaying an active output level.

The two-level control switches between the two voltage levels +10 V and -10 V.

The three-level control switches between the three voltage levels +10 V, 0 V and -10 V.

In the case of output level +10 V, the LED glows red. In the case of output level 0 V, the

LED does not glow. In the case of output level -10 V, the LED glows blue.

34032-ENG TECHNOCard ® Using the Process Control Board II

90273-ENG TECHNOCard ® Use of the PC measurement interface

TECHNOCards®

The TECHNOCards® are a very useful complement to the training system. They are a kind of compact, clearly laid-out knowledge store for reference during practical experiments.

Display sheets in format 303 mm x 426 mm

Double-sided color print

Rigid, durable quality

Control and test signals

Upon connecting the mains voltage supply, the Proces

trol Board is ready for operation.

The connected mains voltage is indicated by the yello

in the ON switch.

The green LED of the readiness display indicates

internal voltages are present.

Set value transmitter

The set value transmitter has a continuously variable ad

range of ±10 V DC.

The output signal can be connected continuously via

switch position or momentarily via the lower switch pos


The signal function can be toggled with the push bu

Sinusoidal, triangular, rectangular and variable DC-

The frequency of the output signal can be discrete

from 0.1 Hz to 1000 Hz and is shown in the display

By slowly turning the adjusting regulator, ”Frequ

frequency can be set correct to the nearest 1

Rotating the knob faster results jumps of 10 Hz.

Pressing the frequency regulator knob „Frequency

the frequency getting reset to 100 Hz.

The amplitude UP of the output signal can be set by the adjusting regulator

from 0 to 10 V. The value is shown in the display.

The offset voltage Uffff O of the output signal can be set with the adjusting reg

”Off set“ from -5 V to +5 V. The value is shown in the display.

ffff


The integrated measurement system measure

actual values (reference input variable and feed

in real time and shows the two quantities in one

The display range can be toggled simultaneous

plays. The following selection is available:

±4000 revolutions/per minute (rpm)

±80 degrees Celsius

±100% ±10 V ±30 mm


®


34032-ENG

TECHNOCard®

Using the Process Control Board II

At the time of installation of the plants and when testing them, comply with all the necessary safety regulations, the laboratory code of conduct and the necessary safety measures!

CAUTION!

Voltmeter for individual measurements

Set value transmitter setting range: ±10 V continuously variable. Can be connected via a locking key switch.

Test signal generatorsignal function: Sinusoidal, triangular, rectangular andvariable DC-voltage

Display of the set value

Test signal generator, frequency range setting: 0.1 to 1000 Hz

Test signal generator, amplitude setting: 0 to 10 V

Test signal generator off set setting: ±5 V DC

Toggle of the display ranges: ±10 V, ±100 %, ± 30 mm, ± 80°C, ± 4000 rpm

Display of theactual value Two-level controller

Three-level controller

Step controller Controlled system, lled level

Controlled system,position control

Electronically switchable disturbing quantity through

loading the generator

Manual connecting

disturbance feedforward

through loading the generator

Manual disturbance feedforward, torque

Diff erential action control element

Integral action control element

Proportional action control element

Readiness display of the operating voltage

Mains voltage supply as wide-range input110 V…240 V AC50…60 Hz

Switch of the manipulated value between continous or discontinous controllers Four-quadrant display of the motor

Controlled system, rotational speed

Controlled systemtemperature

Controlled systemlight

Use of the Multi-Channel Software

The basic preconditions for the proper operation of the PC measurement interface and the Multi-Channel Software are:

installed device driver, installed Multi-Channel Software, active USB connection between PC measurement interface and computer.

The Multi-Channel Software recognises, immediately after the start, the PC measurement interface as HS4DIFF-5 and will display channel 1.

In the first toolbar are the buttons with the functions of the

menus File and Quick Functions Display input markers

Device path

Trigger marker

Multimeter

Buttons for the function and configuration of the measurement conditions

Start / Stop of the

measurement

Auto-configuration of the measurement

Individual measurement (Single shot)

Measurement mode Block

or Data stream

Trigger configuration Configuration of the individual inputsTime parameter configuration

Sample

SampleSYNC F

NT

Current measurement interface, upon clicking on it,

there opens a context menu for configuration for the time parameters

and the resolution

Channel designation;can be changed by assigning an alias

CouplingAC / DC

Selection of the measurement range:

Auto-RangeAuto / manual

Display and selection of the measurement

range in case of manual selection

Quick measurement of a periodic signal Start the Multi-Channel Software. Stop the measurement Estimation of the amplitude of the signal to be measured:

a) Signal is expected to be smaller than Urms=50V AC or U = 120V DC Differential input 1:1 b) Signal is expected to be greater than Urms=50V AC or U = 120V DC Differential input 10:1 Connect the signal to be measured to channel 1 (CH1) of the corresponding input 1:1 or

10:1 in differential operation. Press the button ”Autoconfiguration of the measurement“ A .

Measurements at input 10:1During all measurements with the inputs over the 10:1 input range, all the input signals are weakened in the amplitude 10:1. For a correct display of all the amplitudes, therefore, it is necessary to set the probe settings to x10.To do so, click the right mouse button in the device path on the relevant channel. There opens a selection menu. Select ”Probe settings“ 10:1.The matching of the value ranges takes place automatically.

Manual setting of the time parametersAt least 1000 samplings are recommended for a good measurement resolution.

According to the formula of the synchronisation time: Sample

SampleSYNC F

NT

we get: AblenkzeitT

NF

SYNC

SampleSample

1000

Stopping the measurement. Mouse click on the currently valid number of samplings Selection of the number of samplings in the opened menu. Mouse click on the currently valid frequency of samplings (sample frequency) Selection of the sampling frequency in the opened menu. Start of measurement

Multi-channel measurement Stopping the measurement. Which signal in the multi-channel measurement is the synchronising signal for the trigger? Execution of the configuration for the synchronising signal according to ”Quick measurement“. Optimisation of the time parameters. Connecting additional measurement channels taking into consideration the estimation of

the amplitude values. With the mouse (click on icon and hold), capture the icon of the corresponding channel in

the device path and drag it into the diagram.

Note: If you wish to have the same ratio between the amplitudes shown, you must disable the buttons for Auto Range of the channels and by selecting the measurement range of the respective channel, set the same values.

Magnifying glass functionThe diagrams have a magnifying glass function. With the left mouse button held down, draw a rectangle around the area to be enlarged and then release the mouse button.To zoom out, press the key U on the keyboard or click the right mouse button on the diagram and in the context menu, select ”Zoom out“

synchr. time

e PC me

interfac

after the

s of th

eaasssuuurrem

nel designbe changgning an


®


E90 273

TECHNOCard ®

Use of the PC measurement interface

At the time of installation of the plants and when testing them, comply with all the necessary safety regulations, the laboratory code of conduct and the necessary safety measures!

CAUTION!

Measurement outside the SELV zoneCaution: In the case of measurements outside the safety extra-low voltage range SELV (Urms>50V AC or U > 120V DC), a connection of the protective conductor PE to the protective conductor connection PE of the PC measurement interface must be made without fail!This is generally worth recommending right from voltages Urms> 25V AC and U > 60V DC.

Typical measurement circuitsMeasurement with differential inputs (SELV-zone)

Measurement referred to earth (SELV-zone)

Measurement with reference potential N (e.g. star)

Measurement without reference potential (e.g. delta)

Operating voltage lead-through in

the zone 8 … 30V DC

USB connection socket type B

Protective conductor con-nection for onward lead in

the measurement setup

Common wire for input zone 10:1

Input zone 10:1,4 input channels CH1 … CH4

Common wire for input zone 1:1

Earth socket to the device earth of the measurement interface

Protective conductor connection for measurement interface for measurement outside SELV

Input zone 1:1,4 input channels CH1 … CH4

Operating voltage lead-through in the zone 8 … 30V DC,

serves simultaneously for optional provision of the operating voltage of the measurement interface

USB

USB

USB

L1

L1

L2

L2

L3

L3

N

N

PE/PEN

PE/PEN

USB

54

P O W E R E N G I N E E R I N G

1 - A N D 3 - P H A S E T R A N S F O R M E R S

Transformers

Input AC 3 x 230 V 50 … 60 Hz or AC 3 x 400 V 50 … 60 Hz

Overload limited to 10 … 160 mA

Limited rated motor power 65 W for AC 3 x 400 V

Short circuit triggering at 2.1 A

Primary AC 3 x 400 V 50 … 60 Hz or AC 3 x 230 V 50 … 60 Hz

Secondary 3 x (2 x 115 V)

Rated motor power 100 W for AC 3 x 400 V

Technical data

The Three-Phase Transformer Board is confi gured through individual wiring of the primary and secondary windings via 4mm safety sockets. The primary connection of the transformer is protected by means of a 3-phase load-break switch against short-circuits and overload. For simpler and safer experimenting with the 3-phase transformer, there are three load groups integrated, consisting of R, L and C for a nominal voltage of 230 V AC. All the load components are freely connectable via 4mm safety sockets. The dimen-sioning of L and C allows the mutual compensation. The 3-phase transformer can also be operated as a 1-phase transformer.

44 021 Three-Phase Transformer Board

55


®

The Three-Phase Network Analyzer Board (40 312) is ideally suited for the investigations on the transformer.

Investigations on 1-phase and 3-phase transformers

Structure of the manuals

E44 025CD Investigations on 1-phase and 3-phase transformers – Student manualE44 026CD Investigations on 1-phase and 3-phase transformers – Instuctor‘s manual

Description of the theory and the derived practical experiments in book form

Experiment section for trainees / students

Unrestricted copying licence of the task sheets for the training institute

Manual including CD-ROM

Transformers and their applications

1-phase transformer

Construction principle of transformers

Autotransformers

Transformer protection devices

3-phase transformer

Operational behaviour

Three-phase system

Load types

Circuit types and designations

Compensation

Switching groups

Effi ciency


56

R E A C T I V E P O W E R C O M P E N S AT I O N

Reactive power controller

44 003 Compensation Control Board


Designing compensation systems

Calculation of compensation capacitors

Connection of capacitors

Compensation systems and harmonics

Fixed compensation

Automatic compensation via reactive power controllers

Commissioning a reactive power controller

Measurements on the electrical system

Operating voltage 400 V AC/ 50 Hz Current input, converter x / 1 A and x / 5 A 6 relay outputs 230 V, max. 2 A Alarm output 230 V, max. 2 A

Display of the relative values at the LCD Automatic confi guration Manual confi guration 6 programmable regulating steps

Technical data


57


®

An overview of the system

44 005 Compensation Board44 001 Bus Bar Board

44 003 Compensation Control Board 44 004 Compensation Contactor Board

57 104 3-phase motor

58


R E G U L AT E D R E A C T I V E P O W E R C O M P E N S A

59


®

T I O N

60



Network systems of the consumer installation

Selection of the protective measures

for a consumer installation

Select the measuring and testing instruments for

measurements according to:

DIN VDE 0100-600,

DIN VDE 0100-105 and BGV A3;

apply them and interpret the measurement results

Applying the regulations for the initial and repeat

test and generating a sequence plan / fl ow

chart of the required measurements

Commissioning a low-voltage system

Carrying out enitional and reapet test on electrical

systems, describing them and generating a test log

Using personal protection equipment

Planning and installing electrical installations

Troubleshooting in electrical systems

Protective measures

B U I L D I N G S Y S T E M S T R A I N E R

10 007 Personal protection equipment

consisting of safety helmet with face protection, NH-fues handles and rubber gloves

43 500 BST®-BuildingSystemsTrainer – movable training stand43 502 BST®-BuildingSystemsTrainer – energy channel

43 503 BST®-BuildingSystemsTrainer – Protective Measures

61

BST®−BuildingSystemsTrainerELABOTrainingsSystemeELABOTrainingsSysteme

®

62

B U I L D I N G S Y S T E M S T R A I N E RP O W E R E N G I N E E R I N G

Applications / combinations

Installation circuits with experiment boxes

Installation circuits in the DIN A4 panel system

63


®

Flush mounted installation

MOBILE – PRACTICAL – SAFE

– the fl exible training system from ELABOTrainingsSysteme for building systems engineering,

with real components, such as the meter cabinet, complying with the safety regulations.

The system is characterised by the holistic approach to knowlege transfer. It is mobile and the workplace can be fi t-

ted in a individually from two sides. The trainee can work and make measurements with the highest possible safety under

real conditions. Apart from troubleshooting, fl ush mounted installation, replacement of NH fuses and lots more in terms of

training content is possible.

The working on the is supported by comprehensive multimedia courseware in a multimedia manner.

BST®−BuildingSystemsTrainer


Going other ways – BST®−BuildingSystemsTrainer


64


Troubleshooting in practice


Overvoltage - coarse protection

Electronic household meters

Overvoltage - medium protection Overvoltage - fi ne protection 3-phase

Error simulator

Modifi able plant earth

65


®


Counter 01

Backup system

Counter 02

Photovoltaic Off Grid

Counter 03PV Off Grid

Wind power

Smart Metering

KNX E-Mobility Charging System

Three-Phase Network Analyzer Board

Counter Smart Meter 01 − 05

Solar array

Grid inverter

Public grid

Battery bank

Xtender User(s)

DC Feeding

DC Battery

AC IN AC OUT

SCADASystem


66

ELABOTrainingssysteme_ SMARThome

B S T ® − B U I L D I N G S Y S T E M S T R A I N E R

Counter 04

Counter 05

Photovoltaic On Grid

Protective Measures

Photovoltaic module

Smart Meter – water, gas, heating Solar battery BST®−BuildingSystemsTrainer


67


®

68

B S T ® − B U I L D I N G S Y S T E M S T R A I N E R

43 560 BST® Communications Technologies I

43 561 BST® Communications Technologies II

43 503 BST® Protective Measures

43 504 BST® Installation Technologies

43 580 BST® E-Mobility Charging System

43 520 BST® PV On Grid System

43 521 BST® PV Off Grid System

43 540 BST® KNX Technology


mobile − practical − safe

"GOING OTHER WAYS"

69


®

43 560 BST® Communications Technologies I and

43 561 BST® Communications Technologies II

Creating building services systems to meet customer

requirements

Inspecting and testing building services systems

Becoming acquainted with networked IT systems

Installing devices and systems, connecting and modifying

them to existing grids

Troubleshooting on building services systems“

43 503 BST® Protective Measures

Mains of the consumer network

Selection of protective measures for a consumer installation

Measuring instruments for measurements to

DIN VDE 0100-600, DIN VDE 0105-100 and BGV A3 select,

apply, and interpret results

Applying rules for initial and repeat test and set up a sche-

dule of the required measurements

Commissioning of a low-voltage system

Perform and describe initial and repeat test of electrical

systems and create a report

Use of the personal ptotection equipment

Planing an executing of electrical installations

Troubleshooting in elektrical installations

43 504 BST® Installation Technologies

Mains of the consumer network

Selection of protective measures for a consumer installation

Measuring instruments for measurements to

DIN VDE 0100-600,

DIN VDE 0105-100 and

BGV A3 select, apply, and interpret results

Applying rules for initial and repeat test and set up a sche-

dule of the required measurements

Commissioning of a low-voltage system

Perform and describe initial and repeat test of electrical

systems and create a report

Use of the personal ptotection equipment

Planing an executing of electrical installations

Troubleshooting in elektrical installations

43 580 BST® E-Mobility Charging System

Project managing energy management systems with an

interface to eMobility

Implementing charging stations in smart metering and

smart grid solutions

Installing and commissioning measuring, control and regu-

lation units

Visualising energy systems and their energy fl ows

Maintaining and servicing automation units integrated in

the building

Checking and ensuring the electrical safety of energy

management systems

43 520 BST® PV On Grid System

Setting up a PV system for feeding into the grid

Request in accordance with VDE AR-N4105

Selecting protective measures for a PV system

Implementing power control in accordance with § 6 of the

German Renewable Energy Act

Integrating a data logger to record the performance data

and control the inverter remotely

Commissioning the inverter

Investigating the behaviour of the inverter in the case of a

shaded system

Integrating the PV system into a smart grid

Use of surge protective devices with a PV system

43 521 BST® PV Off Grid System

To plan components of PV systems

Setting up and integration of decentral energy supply and

conversion systems

Installation and connection of all relevant energy supplies

and communication units

Installation of lightning and surge protection systems

Maintenance an services of PV systems

43 540 BST® KNX Technology

Project managing KNX systems

Commissioning and troubleshooting

Extending existing systems

Documentation and servicing

Integration of control technology

Modbus TCP

BACnet

KNX IP

Networking existing KNX systems

Extending the system with line / area couplers



70


Technical data

Protective insulation

Protective isolation

Protection against direct and indirect touching

Protection through safety extra-low voltage

Residual current operated device

Overcurrent protection device

Summation current transformer

Protective measures in the TN-, TT- and

IT-network

Heart current factor

Earthing device

Voltage gradient

Operating voltage 230 V 50 / 60 Hz Experimenting voltage 23 V, 1.5 A 1/10 of the mains voltage RCD Circuit breaker C0, 3 A

Summation current transformer Simulation of a human Safety extra-low voltage Protective isolation Simulation of a voltage gradient

43 400 Safety Measure Board

P R O T E C T I V E M E A S U R E S

Electrical safety measures / Protection against dangerous body currents


The Safety Measure Board is used for carrying out experiments in the area of electric protective measures.Optimum safety for the user is ensured through the use of safety extra-low voltage. It is possible to use the device without any problem in any room by using a SCHUKO plug. The network forms TN-C, TN-C-S, TN-S TT and IT can be realised. The Board allowed experiments on all the topics listed above

71


®

Carrying out experiments safely by using low voltage 1:10

No special measuring instruments required

Depiction of the protection degrees

B E N E F I T S

Commercialmultimeters suffi ce for experiments

90 600 Multimeter

Manual „Electrical protection measures“Contents

„Safety engineering project work

with freely programmable safety modules“

Fundamentals Network systems Protection against direct and indirect contact Fault current protective devices Fault current protective devices in networks Protective separation IT network Protection insulation Protective extra low-voltage and functional

extra - low voltage Step voltage

43415-ENG TECHNOCard® Protective measures

E43 410 Instructor's ManualE43 411 Student ManualE40 412 Set of Transparencies

Protective measures

Electrical protection measures

Protection against electric shock

Student Manual

Version 4.2 - Best.-Nr. 43 411





Instructor's Manual

Version 4.2 - Best.-Nr. E43 410





Set of Transparencies

Version 4.2 - Best.-Nr. 40 412




®


®

72


Troubleshooting in electric motors

Metrological investigation of three-phase asynchronous motors

Troubleshooting and documentation

Coil interruption

Coil short

Winding short

Voltage-dependent insulation fault

Frame short

Inputs / outputs to 4mm safety sockets

Terminal boxes with 4-colour printed front layout and connection designations

Technical data

D R I V E T E C H N O L O G Y

57 129 Motor Fault Simulator

Motor fault simulator

3 - P H A S E D R I V E

73


®

74


Connecting and commissioning of electronic frequency converters in an EMC-compliant manner

Programming and testing drive and protection functions

Interpreting fault messages, troubleshooting

Central operation and monitoring from the PC

Connection to automation systems via a bus system

single-phase supply (1 AC-240)

Communication-capable – optionally with Profi net or Profi bus

Including braking resistance

Maximum rating 0.55 kW

Including manual operation device

Technical data


Frequency converter

55 510 AC Drive Board /


75


®

}

n13 = n11 + n12

REF1

24VIO

→ see section "Connectingbraking resistor BW.. / BW..-T / BW..-P"

PE X2X3

DG

ND

VO

24S

OV

24S

VI2

4

1 2 3 4

X17:

Enable/stop*

PE

1 x AC 230 V / N / PE

[1][1]

+24V input/output (can bedisable with P808)

L1N

PE

0 V – +10 V 0 (4) – 20 mA

Higher-levelcontroller

Binaryinput

Binaryoutputs

Referencebinary outputs

0 – 10 V*0 – 20 mA; 4 – 20 mA

Reference potential analog signals

Fault reset*CW/halt

CCW/halt*

n11/n21*n12/n22*

Supply voltage for TF/TH

Reference potential binary signals

Reference potentialBrake released*

Ready*Reference potential

Relay contact / fault*NO contact relayNC contact relay

phase

76


Technical data


Selection of motor starting techniques

Soft starters instead of devices

star-delta combinations

Use of soft-start devices in combination with PLC

Investigation of startup behaviour with and

without soft-start device

Maximum load 1.5 kW

Supply, load 400 V AC

Operating voltage 24 V DC

56 130 Soft Starter Board


Soft starter

77


®

56 130 Soft Starter Board

Optional: 40 312 Three-Phase Network Analyzer Board

40 023 Control Board V

Contactors

57 104 3-phase motor

Confi guration example – soft starter

78


T H R E E - P H A S E C U R R E N T D R I V E

Electronic motor management

56 110 Motor Management Board with optional PROFIBUS coupler (56 109)

56 109 PROFIBUS coupler


Project planning, assembly, and commissioning for three-phase asynchronous motors

Realising system and motor protection and protecting them from underload and overload

Displaying operating data

Getting introduced to and integrating electronic reverse load relays

56 110 Motor Management Board

Motor Management Board in DIN A4 system,

consisting of:

6 digital inputson 4mm safety socket and simulation

4 digital outputs on 4mm safety sockets and display lights Supply power of 24V DC control voltage on 4mm safety

sockets Supply power and motor output of 400V AC on 4mm safety

sockets Prepared for PROFIBUS coupler 56 109

56 109 PROFIBUS coupler

For integrating the Motor Management Board system

with a bus system:

24V DC operating voltage IFS system interface PROFIBUS DP interface 4 digital inputs / 4 digital outputs incl. assembly

on Board 56 110

P R O F I

B U S

PROCESS FIELD BUS

The device is programmed either by software or directly on the device using display and keyboard. You can set all parameters for operating the drive individually for right- and left-rotation: grid conditions, start delay, switching thresholds, trigger thresholds, reversing impulse, motor protection, feedback outputs, data logging

79


®

C O U R S E W A R E

Manual

56 111 Management software and interface cable

Accessories

80 606 Connection cable 3 x 400 V55 926 PROFIBUS DP-connection cable

Management software

Printed and on CD!

Content

Trial 1:

Conveyor belt control with electronic motor protection and reversing load relay

Trial 2:

Conveyor belt control through an electronic re-versing load relay with motor management with automatic reversing pulse upon switching off

Trial 3:

Connection of an electronic reversing load relay to the control room with a display of the elec-trical operating values on a PC

TECHNOCard®

56121-ENG TECHNOCard® Motor Management Board

Presentation Aids

E56 129 Presentation Aids

Engine management Electronic reversing load relay

Configuration / Settings

Gateway

0102

0304

EMM3 - 24DC/500AC-16-IFS

Ord.-No.: 22 975 23

Err

PWR

L

R

Reset

1/L13/L2

5/L3

2/T14/T2

6/T3

O1O2

O3

IN1

IN2

IN3

IN4

UO

O

US

O4

EM

M3-

24D

C/5

00A

C-1

6-IF

S

S-PORT

Us

0U

s0

T

T

IN1 IN

2 IN3 IN

4

Th1Th2

DAT

S

Metal lock for fixing to DIN rail

3-phaseinput voltage

Input:Control supply voltage

Reply output supply

3-phaseoutput voltage

Digital outputsO1 … O4

Digital inputsIN1 … IN4

Reset button

“S-PORT”:For connection of the programming adapter

LEDs:PWR Control supply

voltageDATErr message/errorL reverse runningR forward running

Thermistor input

EMM 3-.../500AC-16-IFS

Connection for T-BUS DIN rail connector

US

N

IN1

O1

IN2

O2

IN3

O3

IN4

O4

11

230 VAC

Digital

IN

230 VAC

US

USO

O

IN1

O1

IN2

O2

IN3

O3

IN4

O4

24 VDC

24 VDC

Digital

IN

Digital

OUT

Thermistor

Logic

μP

T-BUS

Th1

Th2

DA

T

ER

R

L R

IFS-

PortReset

V1

I11

I12

V2

I21

I22

V3

I31

I32

P

1/L1

2/T1

3/L2

4/T2

5/L3

6/T3

P

EMM 3.../500AC-16-IFS

EMM 3.../500AC-IFS

EMM 3-230AC/... EMM 3- 24DC/...

Block diagramm

Block diagrammBlock diagramm

System

configuration

1/L1 3/L2 5/L3

2/T1 4/T2 6/T3GND

EMM 3-.../500AC-16-IFS

O U OS O1 O2 O3 O4 Th

1

Th

2

2/T

1

4/T

2

6/T

3

US IN1 IN2 IN3 IN4

3/L

2

5/L

3

1/L

1

M

Mo

du

le

po

we

rs

up

ply

Dig

ita

l

inp

uts

Dig

ita

l

ou

tpu

ts

Po

we

rs

up

ply

Dig

ita

l

ou

tpu

ts

Current measurement

Current measurement

Reverse running

Separate

switching moduleForward running

Thermistor

input

MFigure 4

L1

L2

L3

9796

95

MANRES

AUTE

Us

RL

T

T

Err

PWR

L

R

Reset

max. 2,4A

1/L13/L2

5/L3

2/T14/T2

6/T3

MANRES

AUT

9796

95

R

L

US

E

ELR

H5-

ES

-SC

-24D

C/5

00A

C-2

ELRH5-ES-SC-24DC/500AC-2

Ord.-No.: 29 005 59

Solid-state reversing contactor / Halbleiter - Wendeschütz

www.phoenixcontact.com

32825 Blomberg, Germany

for fastening

3-phase input

Input: Forward / reverse running

3-phase

Forward / reverse running

T

PWR

ERR Message/errorLR Forward running

Reset

Reset

Autoreset

Reset 2MAN

AUT

RES

Logic

μP

24

VDC

sU

97

96

95

9796/98

95

& Error

24VDC

L

R

E

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

ELR H5-ES-24DC/...

Status

PB

US

USO

GND

24VDC

3

4

5

6

8

B-Line

RTSGND PB

5V PB

A-Line

EPROM

μController

O4O3O2O1

OUT

TBUSIFS

IN

IN1IN2IN3IN4IN5IN6IN7IN8

TO

IFS-

PortReset

In- / Output Description

Input IN1 Clockwise

Input IN2 anti-clockwise

Input IN3 Spot-Control

Input IN4 Reset

Output O1 Right-contractor

Output O2 Left-contractor

Output O3 ... O4 free parameterisable

TECHNOCard ®

Motor Management Board4.2


®


Voltage supply for load400 V AC

Control voltage 24 V DC

Electrothermic and electromagnetic protective curcuitbreaker 2,5 A

Rotation reversing switchCCW / W / CW

Additional digital inputs for PROFIBUS-Gateway

Connection engine

Signal outputs Out 1 bis Out 4

Electronic reversing load relay

Electronicengine management

PROFIBUS-GatewayP R O F I

B U S

PROCESS FIELD BUS

56121-ENG

Please observe all the necessary safety regulations, laboratory rules and take the necessary safety precautions when setting up and testing the systems!

CAUTION!

E56 127CD Instructor`s ManualE56 126CD Student ManualE56 128CD Information and Troubleshooting

Information and Troubelshooting


Information and Troubleshooting ELABOTrainingsSystemeELABOTrainingsSysteme

®

Drive Technology (Part 1)

Drive TechnologySelecting and integrating drive systems

Part 1: Electronic Motor Management

Student Manual


Practical Experiments ELABOTrainingsSystemeELABOTrainingsSysteme

®


Instructor's Manual



®






Manual Drive TechnologySelecting and integrating drive systemsPart 1: Electronic Motor Management

TeachwareOrder-No. E56 129



Presentation AidsVersion 4.2

Aus- und Weiterbildung GmbH ELABOTrainingsSystemeELABOOELABOELABOTrainingsSystemeTrainingsSystemeTrainingsSysteme

®

ELABOTrainingsSysteme GmbH Im Hüttental 11 85125 Kinding - GermanyTel.: + 49 (0) 84 67/ 84 04 - 0 Fax: + 49 (0) 84 67/ 84 04 44E-Mail: [email protected]

TeachwareOrder-No. E56 126



Student ManualVersion 4.2


®

ELABOTrainingsSysteme GmbH Im Hüttental 11 85125 Kinding - GermanyTel.: + 49 (0) 84 67/ 84 04 - 0 Fax: + 49 (0) 84 67/ 84 04 44E-mail: [email protected]

80

P N E U M A T I C S

P N E U M AT I C S F O R T H E L E A R N I N G P R AC T I C E


Planning, commissioning, maintenance of pneumatic and control systems

Analysing and identifying errors

Installing and commissioning pneumatic and control systems

Compiling pneumatic circuit diagrams and logic diagrams

Developing test criteria for functional checks

Identifying devices for realising diff erent pneumatic control systems

Determining and analysing errors

Mounting of technical components with subsequent function test

Functionality

Pneumatic system components:

No. Designation Order No.

1 Pneumatic Supply Board 40 700

2 Pneumatic Applications Board 40 701

1

2

Diff erent overlays for pneumatics available!

81


®

Applications: Basics of Pneumatics

40 710 Pneumatic Storage Board

11 Applications: skylights, press 1, press 2, tin magazine, sliding door, doublesliding door, lifting table, embossing machine,automatic assembly machine, press equipment, customised dialogue.

Content:

Generating compressed air Control technology Control types GRAFCET Pneumatic devices Tasks

Printed and on CD!

Manual

E40 771CD Instructor‘s Manual

Pneumatics

Instructor's Manual

Version 4.1 - Order No. E40 771CD


®

Basics of Pneumatics

Pneumatics

Student Manual



®


Pneumatics



Set of Transparencies ELABOTrainingsSystemeELABOTrainingsSysteme

®


E40 770CD Student Manual

E40 772CD Set of Transparencies Basics of Pneumatics

Content:

Generating compressed air Control technology Logic controllers Process controls Time-dependent process controls GRAFCET Pneumatic components Tasks

40780-ENG Set TECHNOCards® Pneumatics, 3 parts (not illustrated)

Set TECHNOCards®

82


Planning, commissioning, maintenance of electropneumatic and control systems

Compiling electropneumatic circuit diagrams and logic diagrams

Developing test criteria for functional checks

Identifying devices for solving diff erent electropneumatic control systems

Determining and analysing errors

Assembling technical components followed by functional check

Functionality of electropneumatic assemblies

System components electropneumatics

E L E C T R O P N E U M AT I C S

No. Designation Order No.

1 24 V DC Power Supply Board 63 526

2 Pneumatic Supply Board 40 700

3 Pneumatic Application Board 40 701

4 Solenoid Valves Board 40 702

5 Pneumatics Control Board 40 703

12

3

4

5

P N E U M A T I C S

Diff erent overlays for electropneumatics available!

83

Manual

C O U R S E W A R E

Storage and transport


®

89 199 Roll container,Pneumatics / Electropneumatics 40 791 Foam insert for Plastic case, Electropneumatics

40 793 Foam insert for Plastic case, Pneumatics40 794 Plastic case, Pneumatics40 795 Plastic case, Electropneumatics

40787-ENG Set TECHNOCards®

Electropneumatics, 3 parts

Electropneumatics



Set of Transparencies ELABOTrainingsSystemeELABOTrainingsSysteme

®

Basics of Electropneumatics

Electropneumatics

Students Manual



®


Electropneumatics

Instructor's Manual



®


Content manual

Generating compressed air Control technologyControl typesGRAFCETElectropneumatic devicesPneumatic devicesTasks

Content set of transparencies

Generating compressed airControl technology Logic controllersProcess controlsTime-dependent process controlsGRAFCETPneumatic devicesTasks

E40 774CD Instructor‘s Manual, ElectropneumaticsE40 773CD Student Manual, Electropneumatics

E40 775CD Set of Transparencies, Electropneumatics

Set TECHNOCards®

Printed and on CD!

Applications: Basics of electropneumatics

11 Applications: Safety door, pallet elevator, automatic disassembly machine, auto-matic assembly machine, workpiece elevator, clamping device, pneumatic feed, dip tank, positioning / capture, automatic pressure machine, customised dialogue.

84

Y E S T E R D AY

85

T O D AY

86

M E T R O L O G Y A N D I N S T R U M E N T A T I O N

INTELLIGENT METROLOGY AND INSTRUMENTATION


Determining important electrical parameters like active power, apparent power and reactive power

(e.g. in the case of lamps)

Measurements of harmonic distortion in grid systems (3-phase depiction)

Measurements of the power factor lambda and cos

Determining the electrical quantities of electric motors

Deployment and use of energy meters

Energy-related investigation of diff erent consumers

Vector depiction of the three-phase system

Measurement voltage 0 – 600 V AC, max. 5 A Operating voltage 230 V AC LAN interface for integrated webserver PROFIBUS interface 4 digital inputs, 2 digital outputs, freely programmable Integrated oscilloscope function

Technical data

40 312 Three-Phase Network Analyzer Board

Watt meter / network analysis device

87

e.g. determination of the electric parameters of electric drives and transformers

Measurement of the most important electric magnitudes

Switch mode power supply

e.g. measurement of active power, reactive power and apparent power of lamps

e.g. measurement of the power factor lambda and cos during operation of a frequency converter

e.g. measurement of the harmonic distortions, generated by the switch mode power supply of the laptop


®

88

3-channel oscilloscope function for current and voltage

Other display modes

Current curves L1 – L3 Voltage curves L1 – L3

Measurement of voltagesLine conductor – neutral conductorLine conductor – line conductor

Pointer diagram of the voltages and currents

Measurement of the currents in the line conductorsMeasurement of the current in the neutral conductor

Bar chart of the harmonic loadon currents and voltages

Measurement of the eff ective power, apparent power and reactive power, of cos and power factor PF

Energy meter, eff ective power reference.In addition, there are also energy meters for the apparent power available


INTELLIGENT METROLOGY AND INSTRUMENTATION

89

Webserver for the visualisation of the measurement valuesELABOTrainingsSystemeELABOTrainingsSysteme

®

Webserver for the visualisation of the measurement values

Control via iPad ®

Webserver

With the webserver, the relevant magnitudes of the THREE-PHASE NETWORK ANALYZER can be dis-played and stored on:

PC printer overhead projector

in the form of tables, measurement values and bar charts.The diffi cult relationships between currents, volta-ges, powers (apparent, active, reactive), cos and harmonics are graphically explained with common consumers.

The measuring instrument is mainly used in our experiment manuals on the subject of :

Lighting technology Transformers Electrical drives etc.

The webserver

With integrated

webserver!

WLAN

90

D I G I TA L M U LT I M E T E R

Professional digital multimeter up to AC/DC 1000 V and safety CAT IV


The professional multimeter was developed to safely measure DC and AC voltages up to 1000 V in the overvoltage category CAT IV 600 V or CAT III 1000 V meeting the requirements of IEC/EN61010-1. The multimeter, fi tted with a mechanical safeguard against faulty operation, has a large, 3100 pixel resolution display with a bar graph and an AutoPowerOff function for saving battery life. Furthermore, the measuring instrument provides a large number of multimeter measurement functions with a broad measurement range.

Mechanical safeguard against faulty operation

AC and DC voltage up to 1000 V AC and DC current up to 10 A Resistance measurement with 30 MΩ

and continuity test

Frequency and capacitance Temperature with PT-10000 sensor Diode test and duty cycle Automatic range selection MIN / MAX und Data HOLD AutoPowerOFF

Scope of supplied kit

Measuring cable pair with 4mm tip Battery 9 V Protective holster Operating manual

Digits

600 VCAT IV

30MΩ

MIN/MAX

TC

BAR GRAPH

AUTO/MAN

RANGE

VAC / DC

AAC / DC

Functions

High safety

in training

90 600 Digital multimeter

91


®

The mechanical safeguard against faulty operationFaulty operation and in appropriate measurement settings often result in the distruc-tion of the fuses of the measurement instrument. The in-built mechanical safegu-ard against faulty operation, prevent such operation errors, which happen most frequently to untrained user. Avoiding annoyance and expensive spare fuses.

F u n c t i o n o f t h e m e ch a n i c a l s a feg u a rd

aga i n s t fa u l t y o p e rat i o n :

Depending on the measuring method and the relevant switch position selected, the "mechanical safeguard against faulty ope-ration" ensures that only the correct input

socket can be used.The two other sockets are mechanically closed by a screen to avoid faulty connection.At the same time, the switch is locked, to prevent andy accidental adjustment.

closed

open

Selected setting

"Voltage"

closed

open

Selected setting

"Milli-Ampere"

closed

open

Selected setting

"Ampere"

After selecting the measurement type and connecting the

measurement cables, the adjusting wheel

is arrested automatically.

No unnecessary

fuse wear from

faulty operation

92


4-channel measurement interface with diff erential inputs

90 272 PC Measurement Interface

The PC Measurement Interface is a four-channel measuring instrument with differential inputs that allows safe measurement of voltages and quantities deriving from them up to 600 V AC.The depiction and evaluation of the measurement results is done by software via a connected PC.

4 analogue input channels with diff erential input

5 MHz bandwidth (5,000,000 samples/s)

Sampling rate of up to 5 MHz per channel

- 16 bits up to 195 kHz

- 14 bits up to 3.125 MHz

- 12 bits up to 5 MHz

Input 1:1

- Measurement ranges from ± 200 mV to ± 80 V (peak value)

- maximum input voltage ≤ 200 V AC

- 2mm-safety sockets

Input 10:1

- Measurement ranges from ± 2 V to ± 800 V (peak value)

- maximum input voltage ≤ 600 V AC

- 4mm safety sockets

All inputs contact-safe 600 V, CATII

All inputs clearly confi gurable through 19mm bridge connectors

4 measuring instruments in one device

12 … 16 bit 4-channel oscilloscope

- Spectrum analyser

- Transient recorder

- Voltmeter (average value, true RMS value, …)

Spectrum analyser with distortion factor calculation

Extensive trigger function

Fast transient recorder from 0.01 s to 500 s sampling time

USB 2.0 high speed (480 MBit/s)

Optional operating voltage: 8 …30 V DC

Dimensions 266 x 297 x 85 mm

Device shape: desktop housing

Technical data

P C M E A S U R E M E N T I N T E R FA C E

Microcontroller technology – Data analysis of serial interfaces

Application example

Your advantage:

600 V AC / directly

measurable / 4 channels

93


®

Principles of electrical engineering and electronics

Control engineering

AC technology – 1-phase- and 3-phase technology

Control / drive technology

Application examples

94


P H O T O V O L T A I C S

P H O T O V O LTA I C S

From the cell to the module

44 100 PV Board

Key solar cell data

Linking solar cells and modules

Bypass diodes

String diodes

Partial switch-off of cells and modules

Partial failure of modules

Solar cell output under diff erent

radiation conditions

6 solar cells, wired separately, mounted able to rotate and swivel

6 diodes, can be used as string or bypass diodes

1 dimmable light source, can be swivelled to simulate the sun's path

Simulation PV-generator U0 18 V, ISC 2.5 A for connection to real

charge controllers

Voltage, current and power meters with USB interface

Electronic load, to be set manually and using software

Technical data 44 100 PV Board

95


®


Off -Grid Charge Controller Board and Series Charge Controller Board

Low-Voltage Consumer Board and Battery

Types of charge controllers

Discharge protection

Deep discharge protection

Energy storage

Operation of consumers at a

rechargeable lead gel battery

Power adaptation

44 101 Off -Grid Charge Controller Board

Off -grid charge controller with display

With additional integrated meter for current, voltage, power PWM-controlled System voltage: 12 V DC Maximum load current: 10 A

44 106 Series Charge Controller Board

Off -grid charge controller

With additional integrated meter for current, voltage, power Serial control System voltage: 12 V DC Maximum load current: 6 A

Technical data

44 103 Low-Voltage Consumer Board

Low-voltage consumers LED lamp 1 W Fluorescent lamp 7 W Halogen lamp 20 W

Battery 12 V DC Lead gel battery with 7.8 Ah Built-in fuses Integrated, switchable meter

for current, voltage, power

Technical data

44 102 Battery

44 101 Off -Grid Charge Controller Board 44 106 Series Charge Controller Board

44 103 Low-Voltage Consumer Board 44 102 Battery

Built-in meters for current, voltage and power

Built-in meters for current, voltage and power

96

H A R D W A R E

Off -Grid Inverter Board and Bulb Socket Board

P H O T O V O L T A I C S

Stand-by losses

Effi ciency of inverters

Start-up behaviour of inverters

Voltage shape and harmonics

Load behaviour


44 104 Off -Grid Inverter Board

Off -grid inverter Input voltage: 12 V DC Output voltage: 230 V AC / 50 Hz, 275 VA,

sinus-shape Integrated metering device for current, voltage, eff ective,

apparent and blind power, power factor, energy

43 115 Bulb Socket Board

Lighting technology board with sockets for 4 bulbs (E27)

Technical data44 104 Off -Grid Inverter Board

43 115 Bulb Socket Board

Extensions

Mobile frame for carrying out technical measurements on solar modules

Light source with dimmer, can be rotated and swivelled, for simulating the position of the sun during the day and during the year

Operating voltage 230 V Module holder for the 10 W and 50 W solar modules from module sets 44 121 and 44 122, adjustable, for simulating diff erent roof angles, adjustment using a degree scale

The frame is also suitable for the use of 50 W modules outdoors The modules are attached using genuine roof attachment material, making the frame suitable for installation practice

44 120 PV sun position simulation

Comprising 6 lamps 230 V

43 122 Set of Bulbs

97


®

The set contains one polycrystalline (10 W) and one amorphous (6 W) solar module

The modules are equipped with an installation frame and Sunclix connectors ready for connection

The set contains one monocrystalline (50 W) and one polycrystalline (45 W) solar module

The modules are equipped with an installation frame and Sunclix connec-tors ready for connection

44 121 Solar Modules Set 10 W 44 122 Solar Modules Set 50 W

D C O F F - G R I D S Y S T E M S

Set-up variant – DC off -grid systems with off -grid inverter and AC load

DC

DC

DC AC

44 120 PV Cells simulation of the sun's position

44 100 PV Board solar cells

44 106 Series Charge Controller Board

44 101 Off -Grid Charge Controller Board

44 104 Off -Grid Inverter Board

43 115 Bulb Socket E27 Board

44 102 Battery Board 12 V DC

98

Technical data

M E C H A T R O N I C S

Assembling, setting up, operating and programming of robot handling systems

Analysing movement sequences, determining reference and starting points, optimising track curves

Installing, programming and testing task-specifi c control and safety concepts

Movement sequences with linear interpolation, hinge interpolation and circle interpolation

Programming true-to-track movements

Use of diff erent eff ectors (grippers, suction pads) and tools

89 991 Robot cell SafetyCUBE®

Operating voltage 230 V 50 / 60 Hz

Number of axes 6

Maximum lifting force 3 kg (4 kg)

Maximum speed 6200 mm/s

Repeat accuracy ± 0.01 mm

Color Teach Panel with Touch Screen

Control device with RS 232 and Ethernet

32 digital inputs and outputs

EMERGENCY STOP and light curtain

SafetyCUBE ®

R O B O T C E L L


99


®

R O B O T I C S

89 991 Robot cell SafetyCUBE®

Going other ways

Robot cell Simulation

and/or

Training

Teaching box

Software

Exercises

Manual: Robotics, Basic exercises for the simulation


RobotikGrundlagenübungen für die Simulation

AusbilderteilVersion 4.1



+

+

+

+

SoftwareBest.-Nr.: 89 961

Robotersteuer-

und ProgrammiersoftwareVersion 4.0



89945CD-ENG Manual RoboticsPart 1: Basics, Part 2: Programming tasks

Instructor's Manual and89946CD-ENG Student Manual


Version 4.1 – Best.-Nr. 89949CD-ENGVersion 4.1 – Best.-Nr. 89949CD-ENG

RoboticsRobotics

Basic ExercisesBasic Exercises

for the Simulationfor the Simulation

Robotics – Robotics – Basic exercises for the simulationBasic exercises for the simulation




RoboticsRoboticsPart 1: BasicsPart 1: Basics

Part 2: Programming tasksPart 2: Programming tasks

RoboticsRobotics






RoboticsRobotics


100


F L E X I B L E P R O D U C T I O N S YS T E M

Modular production system with the robot cell SafetyCUBE®

"PERFECT INTERPLAY"

Team spirit in the automation system

101


®

102


S I M U L AT I O N R O B OT E R

Cell simulation

89 961 Software for robot control, simulation, and programming

TECHNOCards®

The operating and programming device is available with all its

functions in the simulation software.

4.0

TECHNOCard®

Roboter-SystemAus- und Weiterbildung GmbH ELABOTrainingsSystemeELABOTrainingsSysteme

® Im Hüttental 11 85125 Kinding - GermanyTel.: + 49 (0) 84 67 / 84 04 - 0 Fax: + 49 (0) 84 67 / 84 04 44E-Mail: [email protected]


ACHTUNG!

89 981

Pneumatischer Greifer und Sauger:user_do_ext11_12: Teil abblasenuser_do_ext11_13: Vakuumsaugeruser_do_ext11_14: Greiferuser_di_ext11_13: Sensor Vakuum

Flexpendant

Roboter Control Panel

Steuergerät IRC 5 Compact

Schaltschrank mit:- E/A-Verdrahtung- Sicherheitskreis Verdrahtung- externem I/O-Modul Device Net- Schnittstelle 2x Sub D, 25-polig 1x Verbindung zur SPS 1x Verbindung zum Transfersystem (beide rückseitig)

Industrieroboter 6 Achsen, max. 3 kg

Materialrutsche für Dosen Ober- und Unterseite

DC-Transfersystem

Flachlager

Schutzeinrichtung Lichtvorhänge

SafetyCUBE®

4.0

TECHNOCard®

Roboter-System – FlexpendantAus- und Weiterbildung GmbH ELABOTrainingsSystemeELABOTrainingsSysteme



ACHTUNG!

89 982

: Vakuumsauger

: Greifer

: frei

: frei

: Play / Start

: Stopp

: Schritt vorwärts

: Schritt rückwärts

: mech. Einheit

: Bewegungsart

: Achsgruppe

: Inkremente

Steuertasten

Steuerknüppel

Quickset Menü

NOT-AUS-Taster

BedienerEin- / Ausgabe

Öffnen des Menüs Statusanzeige Fenster schließen

Programmierbare Tasten

Auswahltasten

4.0

TECHNOCard®

Roboter-System – RobotersteuerungAus- und Weiterbildung GmbH ELABOTrainingsSystemeELABOTrainingsSysteme



ACHTUNG!

89 983

Anschluss FlexPendant Anschlüsse Manipulator

Hauptrechner mit Netzwerkanschluss, RS232 Anschluss.Optional:Feldbusanschluss

DeviceNet™Lean für externe E / A-EinheitenDigitale E / ABedienfeld

Hauptschalter

Bremsen lösen

24 V für AnwenderBetriebsartenschalterHand / Automatik

Sicherheitskreis

nicht verwendetNOT-AUS-Schalter nicht verwendet

MotorenEIN / AUS

Netzanschluss

89981-ENG TECHNOCard®

Robot system89982-ENG TECHNOCard®

Roboter system − Flexpendant89983-ENG TECHNOCard®

Roboter system − Robot control

103


®

C O U R S E W A R E

89945CD-ENG Manual RoboticsPart 1: Basics, Part 2: Programming tasksInstructor‘s Manual

89949CD-ENG Manual RoboticsBasic exercises for simualtion − Instructor's Manual

89948CD-ENG Manual RoboticsBasic exercises for simualtion − Student Manual

89946CD-ENG Manual RoboticsPart 1: Basics, Part 2: Programming tasksStudent Manual

89947CD-ENG Manual RoboticsSet of transparencies (without picture)

Content: Basic exercises for simulation

Content: Robotics, basic information and programming exercises

Introduction Coordinate systems, movement types, tool data Programming Activating inputs and outputs If-then statements, branches,

multiple branches For loops, repeating programming sequences While loop, repeating programming sequences depend-

ent on a condition Object coordinate system, user coordinate system, work

object Modifying points, off set commands Programming a trajectory-controlled movement Linear movement and circular interpolation Circular interpolation, drawing a circle Palletising workpieces

Part 1: Basics

Basic safety instructions Getting started Categories of handling systems Robot design Coordinate systems and operating modes Programming industrial robots Key programming commands

Part 2: Programming tasks

Moving robots manually Teaching points Creating a movement program Transfer system control If-then-else loop

Printed and on CD!

Printed and on CD!

Manual

Manual


RobotikGrundlagenübungen für die Simulation




TeachwareBest.-Nr.: 89 945

RobotikTeil 1: Grundlagen / Teil 2: Programmieraufgaben



®

ELABOTrainingsSysteme GmbH Im Hüttental 11 85125 Kinding - GermanyTel.: + 49 (0) 84 67/ 84 04 - 0 Fax: + 49 (0) 84 67/ 84 04 44E-Mail: [email protected]





RoboticsRobotics






RoboticsRobotics




RoboticsRobotics







RoboticsRobotics





104

B U I L D I N G S Y S T E M S E N G I N E E R I N G

K N X - S E N S O R S Y S T E M S

KNX weather station

41 022 KNX weather station


Recording and evaluation of weather data

Temperature monitoring

Evaluation of the brightness

e.g. for constant light regulation

Brightness-dependent lighting control

Wind monitoring

e.g. for controlling blinds

Time recording via DCF 77

and transmission to the bus

Logical connection of signals

Facade control of blinds or roller shutters

Evaluation of rain alarms or precipitation

Power supply 12 V DC Rain simulation button Continuously variable wind simulation Weather station with

− Rain sensor − Wind sensor − Temperature sensor − DCF 77 receiver − Light sensor − Facade control − Logic function/timer

41 022 KNX weather stationV Wind [m/s]

Wind sensor

Awning (M1) (Shutters M2)

Wind alarm(Shutters M2)

Wind limit value 2(Fabric awning M1)

16,1

10,6

105


®

Evaluation of the diff erent sensors

Defi nition of diff erent limit values

Precipitation sensor with wind limit value for fabric awning

Wind limit value 2

Actuator for awningOR

Value range:

Value range:

Value range:

Value range:

Address:

Address:

Address:

Address:

Building no:

Building no:

Building no:

Building no:

Name:

Name:

Name:

Name:

0/1

0 – 70 m/s

0 – 99 Lux

-40 – +80° C

3/6/31

3/6/7

3/6/16

3/6/33

31

7

16

33

Precipitation alarm

Wind speed [m/s] 16 bit

Brightness [Lux] 16 bit

Outside temperature [°C/F] 16 bit

Precipitation sensor, digital

Wind sensor

Brightness sensor

Temperature sensor

Object number

Object number Name:

[kLux]

[Lux]Brightness sensor

Brightness limit value 1 (awning)

Twilight limit value 1 (blind)

20

150

Twilight sensor

Address:

Address:20 3/6/20

3/6/26

Sunshine

Darkness

26

106


W E AT H E R - D E P E N D E N T B L I N D C O N T R O L

107


®

BST®−BuildingSystemsTrainer 43 540 KNX Technology

"OFFERING THE ENTIRE SPECTRUM"

108


K N X - N E T W O R K I N G

KNX network coupler

41 020 KNX network coupler


Using line/area couplers

Parameterising line/area couplers

Using fi lter tables

Evaluating routing counter contents

Commissioning and troubleshooting

Line/area coupling via IP

Programming via IP

KNX Power supply 2 line/area couplers 1 IP router Power supply 24 V DC Push button sensor with LCD display and timer function Distribution panels for lines A and B Free mounting space for additional sensor

41 020 KNX network coupler

109


®

COUPLING LINES VIA ETHERN E T

Remote access over the Internet (DSL)

Commissioning via LAN / W-LAN

Coupling lines over Ethernet (LAN)

Procedure

Connect the IP router to the KNX bus. Use the Ethernet cable to connect the W-LAN router to the IP router. You can now go into the individual rooms with a notebook and the ETS software.

Advantages

Wireless KNX commissioning via W-LAN Freedom of movement in the building Commissioning possible by only one person

Procedure

1. Connect the IP router to the KNX bus2. Connect the IP router to the LAN3. Confi gure the VPN-DSL router or the dial-in router

Advantages

Parameters can be quickly changed via remote access Cost reduction through remote access (physical approach not required)

Guarantee of data security

Procedure

1. Connect the IP router to each KNX line (instead of a line coupler)

2. Connect IP router via multicast-capable LAN3. Commission each IP router with the ETS3 or ETS4 software

as you would do with a "conventional" line/area coupler

Advantages

LAN as main and sub-area line Data transfer over longer paths possible Use of existing data networks and components (LAN)

IP router IP router

KNX device KNX device

KNX device

KNX device

KNX KNXLAN (multicast-capable)

IP router

KNX device

KNX device

KNX device

W-LAN router

Notebook (W-LAN-capable)

W-LAN (wireless)

KNX LAN (Ethernet cable)

IP router

KNX device

KNX device

KNX device

DSL router with VPNor ISDN-/analogue-dial-in router

DSL router or modem

KNX LAN

LAN

Internet (via VPN-connectionor dial-in modem)

110


K N X G AT E W AY

KNX Gateway

41 226 KNX Gateway

F U N C T I O N S

Time functions:

Timer mode

Night mode

Warning of impending OFF

Dimming:

Brighter/darker

Brightness limitation

Adjustable dimming time

Switching:

On/Off

On/Off via dimming

Emergency lighting:

Control of self-contained luminaires

Support of obligatory test sequences

Status:

short-circuit

power supply

Status outputs

Status groups

Status electronic ballast

interface for integrating of up to 64 devices bus voltage: approx. 19 V DC KNX-bus connection Mains voltage: 110 − 240 V AC, 50/60 Hz Connection of all inputs and outputs via safety sockets (2 mm)

Technical data

111


®

W H AT I S D A L I ?

Digital Addressable Lighting Interface

Innovation in lighting technology

The confi guration of situation-dependent light settings requires lighting systems allowing to group luminaires and to save the light values of individual groups as light scenes.There are further requirements for the integration of lighting systems in building management with centralized switch control and status reporting.

Benefi t for installers

Changing the use of a room does not require rewiring as in 1…10 V systems. The complete lighting can be software-cont-rolled over a single gateway.

DALI is bus-capable

Light switching and dimming is only one function of DALI. It can also be used to control colourful light scenes, fl uorescent lamps or metal halide lamps.DALI furthermore allows complex programming for setting up constant light control circuits.

DALI was jointly created by the leading manufacturers of control units and electronic control gears as a non-proprietary standard to satisfy all the demands that are placed on a modern light management.

Innovation in lighting technology

F E AT U R E S

Simple installation

DALI and power supply wires can be handled in a sin-gle, common cable. Any wiring topology can be used, such as line, star or mixed.

Stable dimming function

Precise dimming values are achieved from digital sig-nals which are insensitive to interferences.

Flexibility

The assignment of the luminaires to the light groups and the operating buttons are defi ned after the installa-tion, thus off ering easy planning even after start-up.

Polarity of wiring irrelevant

Wiring errors can almost be excluded.

Approved by almost all luminaire and control equipment manu-facturers, DALI has become the new standard in lighting industry.DALI was designed mainly for room lighting control. Ease of use of the lighting systems and their components has

always been in the focus. As an interface standard, DALI pro-vides the means to confi gure complete light management sys-tems for rooms such as DALI room controllers or KNX-DALI gateways.

112



I N S TA L L A T I O N T E C H N O L O G Y / L I G H T I N G

Principles of lighting technology, luminous fl ux, light intensity, luminous effi cacy, light density

Use of discharge lamps

Lamp operating devices, low-loss ballast, electronic ballasts

Circuits of lamp operating devices – series connection, parallel connection (Double / tandem) and their

compensation

Dimming lamps

Evaluation of applications

Calculations of lighting systems

Metrological investigation of lamps

Networking of operating devices via DALI

Control and diagnosis of

operating devices via DALI

43 112 Fluorescent Lamps Board A 43 113 Fluorescent Lamps Board B

43 124 Storage case for lamps

Depositing for measurementinstruments

43 125 Lamp case

Fluorescent lamp circuits

113


®

T E C H N O L O G Y

43 114 Energy Saving Lamps Board

43 116 LED Lamps Board43 117 LED Eff ect Lighting Board

43 121 LED Control Board

43 118 High Pressure Sodium Lamp Board 43 119 Metal Halide Lamp Board

43 120 Room Controller DALI 41 226 KNX /DALI Gateway


114


I N T E G R AT I O N O F A LT E R NAT I V E

E N E RG Y S O U RC E S

Photovoltaik On Grid

Photovoltaik Off Grid


115


®


®

116



Technical data

A L A R M M A N A G E M E N T S Y S T E M

Alarm control centre

45 000 Alarm Control Board

Construction and commissioning of an alarm management system

Taking into consideration the applicable VDE- and VdS-regulations

Selection of suitable detectors and sensors

Programming the danger detecting system via an LCD or via a PC

Carrying out maintenance work

Inspecting the detectors used

Use of diff erent activating devices, selection according to the VdS classes

Putting into operation an access control system

10 detector groups 2 relay outputs, programmable 1 relay output for continuous alarm 1 internal safety bus 1 external safety bus 1 transistor output for a strobe light 2 transistor outputs for sirens

8 transistor outputs for e.g. a dialling device 1 input for an emergency power supply 1 input for telephone dialer Fault 1 input for telephone dialer Alarm VdS approval: Class A, B, C

in accordance with DIN VDE 0833 parts 1&3

117


®


45 004 SafeKey Evaluation Board(Access control and activation)

45 002 LCD Keypad Board

45 005 Detector curcuits Board

45 006 Technical Alarm Board

45 007 Burlar Alarm Board

45 008 Fire Detector Board

45 009 LAN Interface Board45 010 KNX Interface Board

118

ALARM MANAGEMENT SYSTEMB U I L D I N G S Y S T E M S E N G I N E E R I N G

Project: Access control

119


®

„COMPREHENSIVE SAFETY WITH ELABOTrainingsSysteme"

120

C O M PA C T C O N T R O L L E R

easy 24 V

40 016 PLC Board 24 V with Easy module


Connecting logic modules and testing basic functions

Conversion of circuit diagrams into function diagrams

PC programming, visualisation and documentation of the application

1 integrated display panel with background lighting and keypad

12 inputs

6 relay outputs 10 A max. / 10 A (with resistive load) / 3 A (with inductive load)

Short-circuit protection via external fuses

8 pushbutton switches for input simulation

Technical data

A U T O M A T I O N T E C H N O L O G Y

121

S E L E C T YO U R F I T T I N G SELABOTrainingsSystemeELABOTrainingsSysteme

®

for self-assembly of compact controllers

40 020 PLC Professional Board

40 016 PLC Board 24 V with LOGO! 12 / 24RC

40 016 PLC Board 24 V with Easy module

40 015 PLC Board 230 V40 014 PLC Board 24 V

40 035 PLC Professional Board "Basic"

40 035 PLC Professional Board "Advanced"(Fully fi tted)

122


T R A I N I N G I N P RO G R A M M I N G A N D F U N C T I O N

Basic functions of GRAFCET programming

Standards-compliant programming

Checking for logical errors

Commissioning in online mode

Function test on a S7-300 or S7-1200 and S7-1500


Automation Board

70 270 Automation Board Compact (diff erent versions possible)S7-1500

123


®

"THE KEY FOR THE PRODUCTION PROCESS"

70 020 Automation Board S7-300


70 314 Touch Panel Board

S7-1200

KTP 700S7-300

Automatic assembly machine

Electrical application

electropneumatic application – step sequence

124


Technical data

Integrated power supply 24 V / 4.5 A

14 digital inputs, 10 digital outputs

2 analogue inputs, 1 analogue output

Integrated Profi net switch

6-inch Touch Panel with key functions

Extension box with AS-i and PROFIBUS-DP Master

Automation Board S7-1200

P R O G R A M M A B L E C O N T R O L L E R

Construction and projection of a PLC in the TIA portal

Commissioning an automation system

Programming according to international standard IEC1131-3

Connecting and commissioning fi eld bus systems



"THE DETAILS MAKE THE DIFFERENCE"

125


®

TOTALLY I NTEGRATED AUTOMATIONS7-1200

P R O F I

B U SPROCESS FIELD BUS

P R O F I

N E TINDUSTRIAL ETHERNET


Profibus DP-Master

Netzteil und AS-i Master 78 139 AS-i Signal Lamp Board

55 004 AC Drive Board


55 004 AC Drive Board

78 139 AS-i Signal Lamp Board

PROFIBUSDP-Master

Power supply and AS-i Master

126


127

TrainingsSystemeELABOELABOTrainingsSysteme

®

"TIME FOR CLEAR SOLUTIONS"

128


Function principle, system components and

integration in the automation structure

Special connection techniques for the AS-i modules

Using sensors, actuators and switchgear

Connecting and addressing bus subscribers and

checking their functions

M12 system plugs for AS-i

4mm safety sockets and pole terminals for AS-i

70mm continuous light elements in the colours green, yellow and red

Separate operating voltage 24 V DC

Technical data

78 139 AS-i Signal Lamp Board

AS-i Signal Lamp

F I E L D B U S S Y S T E M A S - I N T E R FA C E

NNT E R FAC E


"MODULAR AND FLEXIBLE"

Fieldbus systems for industry

129


®

AS-i

P R O F I

B U S

PROCESS FIELD BUS

AS-i Safe

130


70 038 Wireless LAN Client Module70 036 Wireless LAN Dual Access Point


Construction of a network topology in the industrial automation environment

Planning and confi guring an industrial wireless LAN

Setting safety criteria

Recognising diff erences between process safety and access protection

Industrial network diagnosis possibilities and diagnosis tools

Construction of a network topology in the industrial automation environment / Industrial Automation

Dual Access Point

With integrated wireless network 2.4 GHz / 5 GHz Data rate up to 54 Mbit/s IEEE 802.11 compatible Protection from impermissible access through WPA

and 128-bit encryption (AES) Simple management with web-server and SNMP Rapid roaming function

Client Module

With integrated wireless network 2.4 GHz / 5 GHz Data rate up to 54 Mbit/s IEEE 802.11 compatible Simple management with web-server and SNMP

Technical data

W-LAN ACCESS POINT

F I E L D B U S S Y S T E M P R O F I N E T


®

131

132



Constructing and optimising fundamental circuits with safety switchgear

in keeping with what is done in practice

Construction, system behaviour and handling of optical safety switchgear

Functional operation, cross-circuit safety and error monitoring

Operating voltage 24 V DC

Safety light barrier of type 2, 120 mm structural length, transmitter and receiver assembled and wired

2 multi-function inputs

2 OSSD outputs with LED status indication on the Board

2 indicator lamps (24 V DC / LED), red and green

Technical data

Optical protection system

M A C H I N E S A F E T Y

40 066 Safety Light Curtains Board

133


®

"SAFETY IS A MATTER OF TRUST"

134

M I C R O C O M P U T E R

M I C R O C O N T R O L L E R New

Generation!

μ-Trainer Application Board II

33 400 μ-Trainer Application Board II with additional modules

8 ON/OFF switches 8 push buttons 1 interrupt output 4 7-segment displays 1 heating module 1 I2C temperature sensor 1 I2C real time clock 1 I2C ambient light sensor 1 I2C LC display with back light 1 analog pressure sensor up to 4 bars 1 analog temperature sensor up to 100°C

1 bipolar stepper motor, 0.9° incremental motion 1 DC motor with motor driver and speed sensor 1 speaker 1 adjustable DC voltage level: 0 … TTL level 1 clock generator 100 Hz … 10 kHz, TTL level 1 BNC socket for adapting measuring instrument

inputs to 2mm connections 1 plug-in fi eld for programming modules 2 plug-in fi elds for expansion modules 1 industrial interface connection with 8 digital inputs,

8 digital outputs, 2 analog inputs, 2 analog outputs

The “μ-Trainer Application Board II” is the basic module of the microcomputer training system “μ-Trainer”. It has the following features and functions:

Technical Data

Computer interface via Ethernet 2mm connectors or bus connectors

(8-pin, 1:1, ribbon cable) Power supply 110 … 240 V AC, 50 … 60 Hz Internal operating voltages 3.3 V; 5.0 V; +/-12.0 V Logic level 3.3 V or 5.0 V Central on/off switch Dimensions 532 x 297 x 85 mm Desk housing device

The “μ-Trainer Application Board II” is delivered with:

CD-ROM with driver software, power cord, Ethernet connect-ing cable 2 m, 1 bus cable 10 cm, 1 bus cable 20 cm, 1 bus cable 30 cm, 1 bus cable 50 cm, 1 adapter bus cable 20 cm, operating instructions.

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Main modules

Additional modules

33 406 Universal Logic Module 33 401 PIC16F84A Programmer Module

33 402 PIC16F8xx Programmer Module 33 403 ATmega Programmer Module

33 404 10-Bit ADC Module 33 407 8-Bit ADC Module 33 408 8-Bit DAC Module

33 410 Prototype Module 33 480 Serial Interface Module 33 481 USB Interface Module

"ALIGNED TO YOUR REQUIREMENTS"

136

Q UA L I T Y I S T H E M E A S U R E O F A L L S U C C E S S

Inspiring technologies

Parameterization and function test of robot cells before dispatch

Testing of boards

S O L U T I O N S

137

ELABOTrainingsSysteme stands for high quality and

outstanding fl exibility. This means that the didactic systems from

ELABOTrainingsSysteme are convertible, they can – thanks to

the modular conception and the versatile range of accessories

– be quickly and effi ciently matched to changed requirements and extended almost without limits.

Our high quality standards not only refere to our products from ELABOTrainingsSysteme, but

also to the quality of the training that customers achieve using ELABOTrainingsSysteme products. To en-

sure trouble-free training processes was one of the main concern in the conception of our training systems.

The system solutions from ELABOTrainingsSysteme can be matched to individual customer requirements.

Customers of ELABOTrainingsSysteme are furthermore supported and accompanied in the successful

implementation of their training objectives by a comprehensive range of services.

TrainingsSystemeELABOELABOTrainingsSysteme

®

138

I N T E R N AT I O N A L A C T I V I T I E S

References

S O L U T I O N S

THE TECHNICAL TRAINERS COLLEGE (TTC) RIYADH, KINGDOM OF SAUDI ARABIA

AMERICAN UNIVERSITY, KUWAIT ABU DHABI

ELABO TrainingsSysteme GmbH

Im Hüttental 1185125 Kinding / Germanyelabo-ts.com

139


®

GERMAN-MALAYSIAN INSTITUTE,KUALA LUMPUR

RENEWABLE ENERGY LAB, MOZAMBIQUE

140

I N F O R M AT I O N A N D C O N S U LT I N GS O L U T I O N S

CONSULTANCY

Design of customer oriented solutions

Presentation, product demonstration

and on-site consultation

Assistance in the choice of products complying

with syllabuses

Customized products according to requirements

Development of room concepts

Design of ergonomic workplaces

Turnkey projects

CONTACT


Service-CenterIm Hüttental 1185125 Kinding / Germany

Tel.: + 49 (0) 84 67 / 84 04 - 0Fax: + 49 (0) 84 67 / 84 04 44

[email protected]

www.elabo-ts.com

141


®

WE ASSIST YOU

On-site installation and commissioning

Technical support

Warranty and maintenance

Briefi ng and training

Qualifi cation, advanced training, workshops

Comprehensive product documentation

Detailed courseware for trainers and students

EXPERIENCE

Design and manufacturing of

technical training systems

Comprehensive range of innovative products,

systems and solutions – MADE IN GERMANY

Quality service from fi rst consultation to delivery

and beyond

Trainer seminars onsite or inhouse

References worldwide

- Industrial training institutions

- Vocational schools / technical schools

- Chambers of crafts

- Technical colleges

- Universities / Universities of Applied Sciences

S O L U T I O N S

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Name, function

Company / Institution / Government agency

Street, Post Box

ZIP Code, City, Country

Phone Fax

E-mail

Phone Fax

E-mail

Company / Institution / Government agency

Street, Post Box

ZIP Code, City, Country

We would like to receive:Additional technical informationOff er

On-site consultancy Contact by telephone

ELABOTrainingsSystemeAus- und Weiterbildung GmbH

Im Hüttental 1185125 Kinding / Germany

Tel.: +49 (0) 84 67 / 84 04 - 0

Fax: +49 (0) 84 67 / 84 04 44

S O L U T I O N S

MECHANICAL ENG.

Gear unit technology

� MEDIA-T3BoxX

MEDIA-T3BoxX

CONTROL ENGINEERING

Control engineering

POWER ENGINEERING

Transformers

Reactive power compensation

BST®– BuildingSystemsTrainer

Protective measures VDE 0100

ELECTRICAL ENGINEE-

RING / ELECTORNICS /

DIGITAL TECHNOLOGY

Electrical Engineering /

Electronics / Digital Technology

MICROCOMPUTERS

Microcontrollers

DRIVE ENGINEERING

Motor fault simulator

Frequency converter

Soft starter

bar

PNEUMATICS

Pneumatics

Electropneumatics

MECHATRONICS

Robot cell safetyCUBE®

Digital multimeters

Power meter / Network analysis

PC measurement interface

KNX sensor systems

KNX networking

KNX gateway

Installation technology /

Lighting technology

Alarm management system

Compact controller

grafcetMANAGER®

Programmable controller

Field bus system AS-interface

Field bus system PROFINET

Machine safety

PHOTOVOLTAICS

Photovoltaics

AUTOMATION

TECHNOLOGY

METROLOGY AND

INSTRUMENTATION

BUILDING SYSTEMS

ENGINEERING


Im Hüttental 11

85125 Kinding / Germany

Tel.: +49 (0) 84 67 / 84 04 - 0

Fax: +49 (0) 84 67 / 84 04 44

E-mail: [email protected]

Internet: elabo-ts.com


®S O L U T I O N S

Made

in

Germany

Documents

ELABOTrainingsSysteme GmbH - tekvelt.eu