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Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

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Page 1: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

Chapter 2

Micro Programmable

Logic Controllers

Page 2: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

Objectives

Define a micro PLC.Explain the advantages of using a

micro PLC in new machine development.

Explain the difference between a micro PLC and a modular PLC.

Look at an overview of selected manufacturers’ micro PLCs.

Page 3: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

What Is a Micro PLC?

Typically 32 inputs and outputs or less

Self-contained unitsProcessor, power supply, and I/O

built into one package

Page 4: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

Micro PLC Advantages

Package size smallerLower costLess complexity than larger PLCsEasy installation

Page 5: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

Micro PLCs Versus Modular PLCs

Use when relay replacement and only basic control is desired.

Micro has smaller footprint.Micro PLC less complex than

modular.Easy to embed micro into machine

when only basic control is needed.Limited instruction set means easier

programming.

Page 6: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

Omron CPM1A Series Micro PLC

10, 20, 30 or 40 I/O availableHand-held programming or SYSMAC

Windows-based software programming

Sinking, sourcing, or relay outputsTwo analog inputs and 1 analog

output.Maximum 100 I/O points

Page 7: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

CPM1 Ten I/O Micro PLC Features

Image courtesy of Omron Electronics, Inc.

Page 8: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

3 MicroLogix 100 Micro Controllers and a Handheld

Programmer

Image courtesy of Allen-Bradley, a Rockwell Automation business

Page 9: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

Specifications for Rockwell Automation’s MicroLogix

1500

Image courtesy of Allen-Bradley, a Rockwell Automation business

Page 10: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

MicroLogix 1500 Hardware Features

Image courtesy of Allen-Bradley, a Rockwell Automation business

Page 11: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

Installing the Processor Unit in the MicroLogix 1500 PLC

Image courtesy of Allen-Bradley, a Rockwell Automation business

Page 12: Copyright © 2002 Delmar Thomson Learning Chapter 2 Micro Programmable Logic Controllers

Copyright © 2002 Delmar Thomson Learning

Simatic S7-200 Micro PLC

Image courtesy of Siemens Energy & Automation, Inc.