Manual de partes C750

with PCC2100 or PCC3201 Control

6-2013 0906-0141 (Issue 3)English - Original Instructions 10-2013 0906-0141 (Issue 4)

Parts ManualIssue 4 - 10-2013

QSK23G3 with PCC2100 or PCC3201C750 D6 - C900 D5

2 Cummins Power Generation 20132 Cummins Power Generation 2013

Cummins Power Generation 2013



3

Alarm Instl...............................................................................................................................Battery Charger.......................................................................................................................Battery Tray Instl.....................................................................................................................Chassis Assy...........................................................................................................................Circuit Breaker Box Instl. 1600A - 2500A.................................................................................Control Assy. - PCC2100.........................................................................................................Earth Braid..............................................................................................................................Earth Fault Instl. (24V).............................................................................................................Engine - QSK23G3 - 50/60Hz.................................................................................................Engine Accessories.................................................................................................................Exhaust System Kit - 5 N/B - 8 Bs10....................................................................................Generator Assy.......................................................................................................................Harness AC (PMG)..................................................................................................................Harness - Control (PCC 2100)................................................................................................Harness - Starter and Charger (PCC 2100)............................................................................Harness Extension..................................................................................................................Heater Alternator.....................................................................................................................Heater Engine.........................................................................................................................Heater Instl..............................................................................................................................Kit - Air Cleaner (Heavy Duty).................................................................................................Kit - Air Cleaner (Standard Duty).............................................................................................Muffler - Industrial/ Residential................................................................................................Oil Pump Instl..........................................................................................................................Pump Electric..........................................................................................................................Pump - Hand Fuel Transfer.....................................................................................................Radiator Instl...........................................................................................................................Radiator..................................................................................................................................Relay Instl................................................................................................................................Switchgear Leads...................................................................................................................Tank Fuel................................................................................................................................Terminal Box Instl. (PCC2100).................................................................................................Transformer Instl.....................................................................................................................

C O N T E N T S5791113151719212325272931333537394143454749515355575961636567

Copyright Cummins Power GenerationC 3

3DUWV0DQXDO0RGHO46.* 3XEOLFDWLRQ,VVXH

Cummins Power Generation 2013 3

Alarm Installation ................................................................................................... 4Battery Charger ..................................................................................................... 5Earth Braid ............................................................................................................ 6Battery Tray Installation .......................................................................................... 7Chassis Assembly ................................................................................................. 8Circuit Breaker Installation ................................................................................... 10Control Assembly PCC2100 ............................................................................. 12Pump Hand Fuel Transfer ................................................................................. 14Earth Fault Installation (24V) ............................................................................... 15Engine QSK23G3 50/60Hz ............................................................................ 16Engine Accessories - Effective July 2013 ............................................................. 17Engine Accessories ............................................................................................. 20Exhaust System ................................................................................................... 22Generator Assembly ............................................................................................ 24Harness AC( PMG) .............................................................................................. 26Harness Control ................................................................................................... 27Harness Starter and Charger (2100) ................................................................ 28Harness Extension .............................................................................................. 29Heater Alternator .............................................................................................. 30Heater Engine ................................................................................................... 31Heater Installation ................................................................................................ 32Kit Air Cleaner (Heavy Duty) ............................................................................. 33Kit Air Cleaner (Standard Duty) ........................................................................ 34Muffler Industrial/Residential ............................................................................ 35Oil Pump Installation ............................................................................................ 36Pump Electric ................................................................................................... 37Radiator Installation ............................................................................................. 38Radiator ............................................................................................................... 40Radiator Installation A045B407 Effective July 2013 .......................................... 42Radiator A045A175 Effective July 2013 ............................................................ 46Relays .................................................................................................................. 48Tank Fuel .......................................................................................................... 50Terminal Box ........................................................................................................ 52Switchgear Leads ................................................................................................ 54Transformer Installation ....................................................................................... 55Control Assembly (PCC3201) .............................................................................. 56PCC3201 Control (0300-5759-01) ....................................................................... 58Heat Shield .......................................................................................................... 59



4 Cummins Power Generation 2013

Copyright Cummins Power GenerationC

1

3

4

5

2

4



Alarm Instl.

5

1234

ItemNo. Part Number Description Qty.

0300-39-010305-08600332-28990226-4847

PCB Assy. Alarm ModuleBox - Alarm ModuleSpacer LeadLead

11

32

5 0098-6454 Label 1






5 Cummins Power Generation 2013 5

Copyright Cummins Power GenerationC6



--

--

--

--


Battery Charger

0416-1181-020416-1182-020416-1181-040416-1182-04

Charger-Battery 5A 24V L/AcidCharger-Battery 10A 24V L/AcidCharger-Battery 5A 24V NicadCharger-Battery 10A 24V Nicad

11

11

7






1

1 2,3,4,5

16



Earth Braid

ItemNo. Part Number Description Qty.1 0337-3587-01 Strap Ground 42345

0800-3017-550526-3099-640850-0114-560862-0026-57

Screw Hex Head Cap (M12 x 35)Washer - Flat (M12)Washer - Spring lock (M12)Nut - Hex (M12)

4844

17





7


5 6,8 10 9 5 6,8

1

2,4

3

5,136,7,145,7,1413,16

15

11 12

14

+Ve -Ve

8



Battery Tray Instl.


123456789101112131415

0416-11990416-11980416-11970865-00310416-12040416-12030416-11950416-12020416-12010416-12000416-12220416-12230416-11410416-11420416-1189

Tray - BatteryRod - Battery Hold DownClamp - BatteryNut - Wing(M8)Clamp - Battery Post -VeClamp - Battery Post +VeClamp - Jumper - Battery LinkShield - Battery (Boot)Cable - Jumper +VeCable - Jumper -VeCable - Battery + VeCable - Battery -VeBoot - BatteryBoot - BatteryBatteries - Lead Acid - Charged (UK Only)

121244211111264

15 0416-1190 Batteries - Lead Acid - Dry (Export) 4

9







18

12

14,15,1617

19

11

610

11

610

13

1

1320

345

6

2

78

9

Alternator Foot

Skid Cross Member(Ref: 0403-5089)

Engine Foot (Rear)

Pad - Mounting Rear(Ref: 0403-5093)

Engine Foot (Front)Pad - Mounting Front

(Ref: 0403-5092)

10






9


1234567891011121314151617181920

A045N900*0402-0818A045N994*0402-08220800-3017-850526-0399-700800-3017-530850-0114-560526-0399-640862-0026-590800-3017-910526-0460-020402-08230232-3710-010232-3710-020232-3710-030526-0399-720800-63800860-2024-010800-3017-90

Skid Assy.Isolator - Vibrator (Alternator Housing)Frame Assy. - RadiatorIsolator VibrationScrew - HHC (M20 x 3 LG STL CL8.8)Washer - Flat (M20 STL)Screw - HHC (M20 x 3 LG STL CL8.8)Washer Lock Spring (M12)Washer - Flat (M12 STL)Nut Hex (M20)Screw - HHC (M20 x 2.5 x 60 STL)WasherIsolator VibrationShimShimShimWasher - FlatScrew - HHC (M24 x 3 x 100 LG)Nut Hex (M24 x 3)Screw - Hex Head


Chassis Assy.

61

1210261212126648

A/RA/RA/R4444

11

*Must be ordered together






4

6

8

1

7

2On Top Of Box If Top Entrance Selection Is Not Made

5

12

3






11

C Copyright Cummins Power Generation

12345

ItemNo.

Part Number Description Qty.

Circuit Breaker Box Instl. 1600A- 2500A

0319-6080-020319-5084-020319-5171-020319-6081-020319-5315-02

Box Circuit BreakerPanelTerminalCover Circuit BreakerCover Circuit BreakerBracket Circuit Breaker

11

111

678 0332-2001

0319-5953-020098-8097

Lug SolderlessStiffener CoverLabel

111

13

PCB Instl PT/CT Module (PCC3201)Item No. Part Number Description Qty.

- 0300-4308-01 PCB Potted PT/CT (12 Lead) 1- 0300-4308-02 PCB Potted PT/CT 1

Pcb-Instl (Bus PT Module) (PCC3201)Item No. Part Number Description Qty.

- 0300-4985-01 Pcb-Instl (Bus PT Module) 120V 1- 0300-4985-02 Pcb-Instl (Bus PT Module) 240V 1






17 11 2

4

3 19 8 10

1416

26 15

91

18

2722

2125

137

12

5

23

6

24

20






13


123456789

101112131415161718192021222324252627

0319-44870319-44880300-54670332-38960300-51800300-53830098-79040338-44240402-07640406-08450332-04910327-1379-020319-44970517-03560517-03570517-03550300-54460332-24200338-39940322-04880335-01890332-14450098-79180098-7961-010098-79890098-69840337-0049

Box ControlDoor ControlDigital Display Assy.Clamp Ribon CablePCC Assy BargraphPCB Assy LEDLable - DangerHarness Control DoorMount IsolatorPin - HingeLamp - LEDPCB Assy Base CardGuard ElectricalPlug Hole 22.5Plug hole 38Plug Hole 16Panel MembraneMount Cable TieHarness Panel LightLens LEDCable Assy. RibbonTie - CableLable InformationLabel Information - Panel InformationLabel Information - TorqueLabel Information - ULStrap Bond


Control Assy. - PCC2100

11

1411214131111212131311111

15







47 1

2

6

35

1

52



1234567


Pump - Hand Fuel Transfer

0503-23840149-26870502-14570870-22430503-23850505-15740502-1458

Hose - Fuel (Clear)Pump - FuelAdaptor - Hose (3/4)Hose Adaptor 3/4 BSP/90/FClamp - HoseElbow 90 Deg 3/4 Bsp M/F3/4 BSP Connector

13

36342

53





15


2,3,4

5

1

6,7

18



Earth Fault Instl. (24V)

ItemNo. Part Number Description Qty.1 0315-1607-02 Transformer Current 12345

0249-08140307-3017-02030-30470332-2879-01

Relay 2P BaseRelay Ground Fault 24 VRelayRail Terminal

111

0.2

19

67

0334-2278-010334-2309

Wire StandardCable Shielded

0.750.5







BreatherHose

65

2

1

3

4

20



Engine - QSK23G3 - 50/60Hz

ItemNo. Part Number Description

123456

0100-3758-01LF 670FS 1006WF 20760403-4585-020505-1603

Engine - QSK23G3 - 50/60HzOil FilterFuel FliterCorrosion InhibitorPan - DripPlug - Pipe (3/8 Bsp)

Qty.122122

21







55

Engine Accessories - Effective July 2013





F/N Part Number Description Qty F/N Part Number Description Qty1 A008H973 ADAPTER,PIPE 1 29 A028X493 SENDER,PRESSURE 1**2 A008J096 VALVE,BALL 1 30 A008G808 CABLE,JUMPER 13 A008J032 HOSE,COOLANT 1.2 31 A008G809 CABLE,JUMPER 14 A008J005 CLAMP,HOSE 1 32 A008G810 SHIELD,BATTERY 25 A003J049 HARNESS,LCL 1* 33 A008G811 CLAMP,BATTERY 46 A007Y454 BRACKET,HEAT SHIELD 4 34 A008G812 CLAMP,BATTERY 47 A007Y455 SHIELD,HEAT 1 35 A008G804 CABLE,JUMPER 28 A007L038 WASHER,FLAT 8 36 A008G824 CABLE,ELECTRICAL 19 A007L397 WASHER,LOCK 8 37 A008G825 CABLE,ELECTRICAL 1

10 A005Y392 SCREW,HEX HEAD 8 38 A001G474 CLAMP,BATTERY 411 A005Y757 SCREW,HEX HEAD 12 39 A001G476 CLAMP,BATTERY 212 A007L362 WASHER,LOCK 12 40 A001G907 CLAMP,J 213 A007L037 WASHER,FLAT 14 41 A005Y945 SCREW,HEX HEAD 214 A000R305 BRACKET 2 42 A008J443 WASHER,FLAT 415 A005Y418 SCREW,HEX HEAD 1 43 A004W497 NUT,HEX 217 A019B624 SENSOR,TEMPERATURE 1** 44 A004W604 NUT 218 A000V978 BUSHING,REDUCER 1** 45 A007L046 WASHER,FLAT 119 A005H078 SENSOR,MAGNETIC PICKUP 1** 46 A007L376 WASHER,LOCK 120 A000S224 BRACKET 1 47 A008K965 SCREW,HEX HEAD 121 A006X195 RELAY,SOLENOID START 1 48 A029L465 HARNESS,WIRING 1**22 A003Z505 ISOLATOR,VIBRATION 2 49 A008E193 BOOT,INSULATION 423 A004W641 NUT,FLANGE LOCK 4 50 A000W019 BUSHING,REDUCER 1**24 A005K948 PLUG,PIPE 1 51 A008J371 PLUG,HOLE 225 A005K977 PLUG,PIPE 1 52 A008J340 SEAL,O RING 126 A001G900 CLAMP 4 53 A045K801 GASKET 127 A005Y283 SCREW,HEX HEAD 4 54 A008H749 LINE,FUEL 128 A007K956 WASHER,LOCK 1 A035K363 SENSOR, COOLANT 1*

A045C349 SENSOR, COOLANT 1*** PCC3201 only** PCC2100 only

55






5,6

7

9

8

4

20

1

3

2

101312

15

16

14

19

11

1817

22


Engine Accessories - Pre July 2013




21


123456

7891011121314151617181920

0502-14790503-23860503-03980501-08160501-08170501-0818

0193-04860193-0558

0155-3723-020155-3724-020155-4212-020193-0529-010505-22430151-04110319-22360307-2621-020402-06100505-1492-020505-22730518-0040193-0444

Adaptor M27 to 1 18 UNF M/FHose - HeaterClamp - HouseLine - Fuel SupplyLine - Fuel ReturnLine - Fuel Cooler

Sensor Level (Coolant) PCC3201Bracket - Heat ShieldHeat Shield - ExhaustBracket - Heat ShieldSensor - TemperatureBushingPick Up - MagneticBracket - Pilot SolenoidPilot SolenoidIsolator VibrationPlug Pipe (3/4 NPT Hex Soc)Plug Threaded (1 - 11.5)Clamp - JSender - Oil Pressure

111111

17 Sensor Level (Coolant) PCC2100 1

4121111121141

Engine Accessories - Pre July 2013





8,9,10

3

5,6,7

4

1 or 14

2

11,12or

15,16,17

13 or 18

Exhaust System (8 N/B MIN)Or

Muffler(10 N/B MIN)

24






23


Exhaust System Kit - 5 N/B - 8 BS10


123456789101112

0155-41240155-37100155-34370155-34830800-21770526-21830810-2225-060718-11720526-0399-720810-2225-080526-0399-620800-2088

Adaptor - 5 N/B - 8 FlangeGasket - 5 N/BGasket - Exhaust (10)

Screw - Hex (m16 x 60)Washer - Flat Steel (M16)Nut - Lock M16Screw Hex Head M24 x 60 LongWasher - M24 PlainNut - Lock M24Washer Flat Steel M10 716011Screw - HHC (M10 x 1.5 x 35)

1111816812241288

25

Gasket - Exhaust (8)

131415161718

0155-41220155-37080800-3017-400850-0144-550862-0026-560155-4123

Adapter - 5 Flange - NPTScrew - HHC M10 x 40 LongM10 Steel Spring Washer

118881

Bellow - Exhaust Flange

Nut Hex M10Flex - Exhaust

Pyrometer 0179-3431-01Item No. Part Number Description Qty.

1 A004B358 LABEL,EXHAUST PYROMETER 1

2 A043T369 CONTROL,TEMPERATURE 1

3 A003J239 HARNESS,METER 1

5 A006A896 SENDER,TEMPERATURE 1

6 A001G442 TIE,CABLE 5






21

43

26






25


1


Generator Assy.

0526-0399-64 Washer Flat - M12 12 0800-3017-57 Screw - HHC M12 x 1.75 x 45 LG (CR 8.8) 163 0526-0146 164 0850-0035 6 0179-3027 1 0200-3062-02 1 0200-3062-03 1 0200-3062-10 1 0200-3062-21 1

0200-3062-23 1 0200-3062-22 1

0200-3062-24 1 0200-3062-29 1 0200-3062-30 1 0200-3062-31 1 0200-3062-32 1 0200-3211-02 Alternator HC6H 12L Winding 14 1 0200-3211-10 Alternator HC6H 12L Winding 14 With Thermistors 1

Washer Flat (5/8)Bolt Place (5/8 - 11 x 1.5) (CR 8.8)Generator Assy.Alternator HC6H 12LAlternator HC6J 12LAlternator HC6H 12L With ThermistorsAlternator HC6G 6LAlternator HC6H 6LAlternator HC6J 6LAlternator HC6K 6LAlternator HC6G 6L With ThermistorsAlternator HC6H 6L With Thermistors

Alternator HC6K 6L With ThermistorsAlternator HC6J 6L With Thermistors

27







P8

28

XX- [F2]

X+ [F1]

PMG4

PMG

3PM

G2

8(U) 5 (N)

6 (W)

7(V)



HARNESS AC (PMG)F/N Legacy Name Legacy Description Qty

1 0338-4186 HARNESS - AC (PMG) (PCC2100) 11 0338-4229 HARNESS - AC (PMG) (PCC3201) 1






C Copyright Cummins Power Generation30

E4(CoolantLevel)

E2(Coolant Temp) E1

(OilPressure)

K4-S1

K4-S1

E3Mag Pick Up



HARNESS -CONTROL (PCC2100)F/N Legacy Name Legacy Description Qty

- A003H705 HARNESS - CONTROL EXTENSION 1- A003J707 HARNESS - CONTROL STARTER 1- A045P540 HARNESS - CONTROL CONTROL 1

HARNESS -CONTROL (PCC3201)F/N Legacy Name Legacy Description Qty

- A003H699 HARNESS - CONTROL EXTENSION 1- A003J704 HARNESS - CONTROL STARTER 1- A003H219 HARNESS - CONTROL DIODE 1





Inline H

INLI

NE

E

ALT R

ALT EALT B

Batte

ryCh

argi

ngAl

tern

ator

K4 BATTK4 BATT

K4

Starte

r-Sol

enoi

d

B1 SW

B1 BATTB1 BATTB1 GND

32



Harness - Starter And Charger (PCC 2100)


0338-4156 1Harness Starter And Charger (PCC 2100)

33








Dummy Block

Inline GInline D

Dummy Block

Connector-05 Connector-02

Inline BInline AInline C



Harness - Extension


0338-4504 1Harness - Extension

35






5

431 or 2

36



12345


Heater - Alternator

0333-0438-050333-0438-060332-3024-140232-38490332-1389

Cartridage HeaterCartridage HeaterClamp - LoopBracket HTR MTGTie Cable

11

214

37








1,2

5,20

8,9

34

12,13

5,2016

7

36

20,5

4

10,11

14 or 15

57

21

19,18,12,17

To CoolantInlet Elbow

To Engine Block

38



123456789

10111213

14

15

16171819

21

0101-08300101-0829-020505-00500504-02130503-1634-010505-20980502-08270130-4546-010821-6003-020155-30210870-0550-090098-53470098-6195

0333-0676-01

0333-0676-02

0130-5933-020319-28150098-71830821-5002-03

Gasket - CrankcaseCover - CrankcaseElbow - Street 90 ( npt)Valve - Ball ( npt)Hose - Silicone Rubber Bsp NippleHose BarbBracket - Water HeaterScrew - Sems Tap/Scr M8 x 20Clamp - Water HeaterNut 3/8 - 16Label - DangerLabel - CautionHeater Assy (4990W)(For Ambient Temp 5And Above)

Tube - Water HeaterCover - Terminal BoxLabel - Relay BoxScrew 1/4 - 20 x 0.5Hose Clamp


Heater Engine

11

22312141222

1

1

4

1

1

61

20 0503-2157-01Nipple - Pipe

Heater Assy (6420W)(For Ambient TempBelow 5 )

0505-0079

1

39






1 or 23,4,5

40



12345


Heater Instl.

0333-0661010333-0661-020333-2879-010307-30470249-0814

Heater Assy. (120 V)Heater Assy. (240 V)Rail TerminalRelay - 24 VRelay - Base

11

0.111

41








10

11

1

14

2

3

12

4

8

5

13

9

15 6

7

42

16

17



Kit - Air Cleaner (Heavy Duty)

ItemNo. Part Number Description Qty.123456789101112131415

0140-3464-020140-3463-020140-3468-020140-3684-030140-3684-060140-3684-080503-24550503-16750140-33700140-32300140-33570140-3529-020140-3886-020140-3885-020140-3692

Bracket - Air CleanerBracket - Air CleanerBracket - Air CleanerClamp Air Cleaner 6 MinClamp - Air Cleaner 7 MinClamp - Air Cleaner 8 MinElbow - 90 DEG x 8 I/DHose - ReducerCover Air Cleaner 10Air Cleaner (HD)Band - Mounting (18 Dia)Tube - Air cleanerBracket Air CleanerBracket Air CleanerIndicator Service

112114212241112

43

16

17

2

2

70781 NAF 2554470782 NAF 25545

Primary Element NelsonPrimary Element FeatguardSafety Element NelsonSafety Element Featguard






9

6

8

5

7

4

2

1

3

44

10



Kit - Air Cleaner (Standard Duty)

ItemNo. Part Number Description Qty.1 0140-3739-02 Bracket - Air Cleaner 12345

0140-20520140-373705030970-010140-3741-02

Band - Mounting (16 Dia)Housing - Air CleanerElbowTube - Air Cleaner

2111

6789

0503-16750140-15480503-1870-140503-180-11

Hose ReducerIndicator ServiceClamp HoseClamp Hose 1

311

45

10 AF 25593 Element Feetguard 1








1 or 3 or 7

2 or 4 or 5 or 6

46



12345


Muffler - Industrial / Residential

0155-4114-020155-4114-010155-4115-020155-4115-010155-4117-01

Muffler - BSE 35 250 - Side In - End Out

Muffler - ADS 35 320 - End In - End Out

11

111

67

0155-4115-010155-4117-01

Muffler - Industrial - In Line Entry 9dBMuffler - Industrial - Side Entry 9dB

11

Muffler - BSE 35 250 - End In - End OutMuffler - OSP 250 - Side In - End OutMuffler - OSP 250 - End In - End Out

47





1

234

6

7

3

4

6

5




1234567


Oil Pump Instl.

0149-27360403-4539-020502-13690502-13700503-02490503-1872-010503-2208-03

Pump - OilBracket - Pump (Oil)Elbow - M/F (Bsp)Adaptor - Pipe (Bsp - 3/4 Tail)HoseClamp Hose (1 - 1.75)Hose - Oil (Clear)

11

22221

49








1 or 2

50



Pump Electric

ItemNo.

Part Number Description

12--

--

--

--

0120-1344-02

0321-03890503-23860502-14590505-20940504-0230

Pump - Oil (50Hz)

Fuse (Neutral Link)Hose - Fuel (3/4" Bore)Union - Tube (3/4")Tee - Pipe 3/4"Valve-Fuel

Qty.

1

38

1014

--

--

-- 0505-21050149-26880505-22080

Screw - HBushing - Reducer (1" - 3/4")Strainer-Fuel (Y Type)(Infast)Adaptor - Pipe (1" - 3/4" BSP M/M)

213

--

0306-4727 Contactor (Motor Starter) 1--

0120-0344-01 Pump Oil (60Hz) 1

--

0321-0389 Link - Neutral 3

51






9

11

12

2

1

3

6

7

85

4

13 20

151917

1618 14

151917

20

10






39


1234567


Radiator Instl. - Pre July 2013

0130-59850130-59860130-59870130-59880130-59890130-5990

Cover - Guard Charge Alt.Bracket - Fan GuardPlate - Support Alt GuardGuard - Belt Charge Alt.Guard - Belt Left HandGuard - Belt Right Hand

111111

891011121314

0130-59910130-59920130-6982-020130-6983-020130-6984-02

Plate - Guard InfillGuard - Belt UndersideBracket - Radiator (LH RAD)Bracket - Radiator (RH RAD)Bracket - Radiator (STRUT)

11

112

151617181920

0130-6985-020130-6986-020800-3017-200800-3017-390526-0399-610526-0399-630850-0114-54

Bracket - Radiator (LH SKID)Bracket - Radiator (RH SKID)Screw - Hex HD (M8 x 1.25 x 25LG STL CL8.8Screw - Hex HD (M10 x 1.5 x 35LG STL CL8.8Washer - Flat (M8 STL)Washer - Flat (M10 STL)Washer - Lock Spring (M8 STL)

11

8128168

0850-0114-550862-0026-56

Washer - Lock Spring (M10 STL)Nut Hex (M10 x 1.5 STL)

124

55





Radiator 0103-6987 (50Hz) and 0130-6988 (60Hz) - Pre July 2013





Radiator 0103-6987 (50Hz) and 0130-6988 (60Hz) - Pre July 2013

F/N Name Description Qty F/N Name Description Qty1 A030D261 EXCHANGER,HEAT 1 21 A030C714 CLAMP,HOSE 42 A030D260 GAUGE,SIGHT 1 22 A030C713 CLAMP,HOSE 43 A030D254 CAP,PRESSURE 1 23 A030C712 TUBE,AIR 14 A030C788 VALVE,GATE 2 24 A030C711 TUBE,AIR 15 A030C770 HOSE,REDUCER 2 25 A030C710 HOSE,AIR 26 A030C761 TUBE,WATER 1 26 A030C708 ISOLATOR,VIBRATION 87 A030C759 HOSE,WATER 2 27 A030C703 CLAMP,HOSE 48 A030C760 CLIP,HOSE 4 28 A030C702 HOSE,AIR 19 A030C751 EXCHANGER,HEAT - 50Hz 1 29 A030C700 BRACKET,RADIATOR 19 A030C757 EXCHANGER,HEAT - 60Hz 1 30 A030C699 BRACKET,RADIATOR 1

10 A030C745 SHROUD,FAN 1 31 A030D293 CLAMP,HOSE 611 A030C733 GUARD,RADIATOR 1 32 A030D292 PLUG,CAP 1012 A030C726 GUARD,RADIATOR 1 33 A030D291 BRACKET,RADIATOR 113 A030C725 EXCHANGER,HEAT 1 34 A030D290 FLANGE,RADIATOR 114 A030C721 ISOLATOR,VIBRATION 4 35 A030D289 BRACKET,RADIATOR 115 A030C720 BRACKET,RADIATOR 1 36 A030D288 TUBE,BYPASS 116 A030C719 TUBE,WATER 1 37 A030D287 FAN,RADIATOR 117 A030C718 BRACKET,RADIATOR 1 38 A030D294 SCREW,HEX FLANGE HEAD 618 A030C717 TUBE,WATER 1 39 A030D265 ELBOW,PIPE 219 A030C716 TUBE,WATER 2 40 A030D262 TUBE,WATER 120 A030C715 TUBE,WATER 3




Radiator Installation A045B407 - Effective July 2013




43






F/N Part Number Description Qty1 A045A175 RADIATOR 12 A045B213 PLATE,SUPPORT 23 A044K263 BRACE,RADIATOR 14 A044K364 BRACE,RADIATOR 15 A008J438 WASHER,FLAT 46 A007L055 WASHER,FLAT 97 A005Y407 SCREW,HEX HEAD 48 A005Y945 SCREW,HEX HEAD 49 A008J439 WASHER,FLAT 4

10 A008K943 SCREW,HEX HEAD 411 A008L366 NUT,LOCK 412 A007L037 WASHER,FLAT 613 A005Y527 SCREW,HEX HEAD 614 A007L397 WASHER,LOCK 515 A005Y414 SCREW,HEX HEAD 5




45

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47

Radiator A045A175 - Effective July 2013

F/N Legacy Name Description Qty F/N Legacy Name Description Qty1 A045C314 CLIP,HOSE 4 38 A045C550 GUARD,BELT 12 A045C317 CLIP,P 2 39 A045C551 BRACKET 13 A045C319 CLIP 3 41 A045C553 PLATE 14 A045C608 SPACER 4 42 A045C554 BRACKET 15 A046B669 BOLT,HEX HEAD 47 43 A045C555 BRACKET 16 A045C324 HOSE 1 44 A045C557 PLATE 17 A046P165 PIPE 1 45 A045C558 EYE,LIFTING 18 A045C326 PIPE 1 46 A045C559 EYE,LIFTING 19 A045C327 PIPE 1 47 A045C560 FAN 1

10 A045C329 PIPE 1 48 A045C561 SPACER,FAN 111 A045C330 HOSE 2 49 A045C606 LABEL,IDENTIFICATION 212 A045C331 HOSE 1 51 A045R385 SCREW,HEX HEAD 413 A045C332 HOSE 1 52 0800-3017-36 SCREW,HEX HEAD 214 A045C334 GROMMET 2 53 0800-3017-37 SCREW,HEX HEAD 1015 A045C339 GROMMET 1 54 A046B671 SCREW,HEX HEAD 1616 A045C341 CLAMP,HOSE 2 55 0800-3017-46 SCREW,HEX HEAD 617 A045C343 CLAMP,HOSE 4 57 0862-0026-76 NUT,HEX 1618 A045S652 CLAMP,HOSE 4 58 0526-0399-62 WASHER,FLAT 1619 A045C349 GAUGE,LEVEL 1 59 A045C590 WASHER 1220 A045C352 HOSE,FUEL 1 60 0526-0399-61 WASHER,FLAT 121 A045C355 HOSE,FUEL 1 61 0526-0399-63 WASHER,FLAT 1022 A045E697 ADAPTER,FUEL LINE 2 62 A045S654 WASHER 1623 A045F720 ADAPTER,FUEL LINE 1 63 A045C593 CLAMP,HOSE 224 A045R389 SEAL,O RING 2 64 A045C594 CLAMP,HOSE 125 A045C358 CLAMP,HOSE 1 65 A045C597 LABEL 226 A046S524 CLAMP,HOSE 1 66 A045C600 LABEL,INSTRUCTION 127 A045C362 CLAMP,HOSE 6 67 A045C601 LABEL,IDENTIFICATION 128 A045C363 BOLT,U 2 68 A045C607 LABEL 229 A045R397 CLAMP 4 69 A045C609 HOSE 230 A045C385 PIPE 1 70 A045C612 HOSE 131 A045C387 COOLER,FUEL 1 71 A045C614 HOSE 132 A045C388 RADIATOR 1 72 A046N092 HOSE 233 A045C389 COOLER,CHARGE AIR 1 73 A045C617 RING,SEALING 234 A045C546 FAN 1 100 A045C562 VALVE,BALL 235 A045C547 GUARD,FAN 1 101 A045C565 GAUGE,SIGHT 136 A045C548 GUARD,FAN 1 102 A045C566 CAP,FILLER OPENING 137 A045C549 GUARD,BELT 1





53 K13

K10

K11

K12

4

2

1

24

58






49



12345

0332-3842-010819-11540307-28740332-28780305-1009

Rail Terminal BlockScrew Pan HDRelay ControlEnd Bracket TerminalSupperesor Voltage

12121

Relay Instl.

59

Run Relay (PCC3201)Part Number Description Qty.

0323-1410-01 Socket-Relay 30307-1056-01 Relay, Time Delay 30226-4883-01 Lead 10226-4883-02 Lead 10226-4883-03 Lead 4

Alarm Relay (PCC3201)Part Number Description Qty.

0323-1410-01 Socket-Relay 10307-1056-01 Relay, Time Delay 10226-4883-04 Lead 10226-4883-05 Lead 1


Item No. Part Number Description Qty.1 0332-3842-01 Rail Terminal Block 12 0819-1154 Screw Pand HD 23 0307-2874 Relay Control 14 0332-2878 End Bracket Terminal 25 0305-1009 Suppressor Voltage 1

Relay Inst.





11 4,163,210

9

1

5

10

12,7,6

17,18,19

14

13

15

17,18,19

8

17,18,19

Hand Pump(If Fitted)

62

20






51


11123456789

1011121314141415

0159-1549-020159-1547-020159-1548-020159-1550-020159-15510159-15520193-05370504-02300505-20860505-20870505-20880505-15970505-20900505-20910403-4940-020159-1557-020159-1558-020159-1559-020159-1554-02

Tank Fuel - 450 LTank Fuel - 900 LTank Fuel - 1350 LCover Fuel TankGasket Fuel TankCap FillerIndicator FuelValve FuelNipplePipePlug PipePlug PipePlug PipePlug PipeAdaptor PipeFrame Assy (Green)Bracket Fuel Tank 450 LBracket Fuel Tank 900 LBracket Fuel Tank 1350LBracket Fuel Tank 450L


Tank Fuel

11

11111111111122222

151516171819

0159-1555-020159-1556-020159-15600800-3017-3805260399-620870-2225-03

Bracket Fuel Tank 900LBracket Fuel Tank 1350LGasket FillerScrew Hex Head M10 x 1.5 x 30Washer - Flat Steel M10 x 21Nyloc Nut - Hex Steel M10

221163216

63

20 0309-0709 Switch Level (5 Position) 1







25

4 3

1

6

64






53


Terminal Box (PCC3201)Item No. Part Number Description Qty.

0319-5188-02 BRACKET-CONTROL BOX 20319-5188-01 BRACKET-CONTROL BOX 1

6 0319-5721-02 BRACKET-TERMINAL BOX 20405-9875-02 COVER-ACCESS (HARNESS) 1

0508-1090 GROMMET 10319-5097-02 PANEL-TERMINAL 2

1 0319-5504-02 PANEL-TERMINAL (BACK) 10319-5725-02 PANEL-TERMINAL (FRONT) 1

2 0319-5505-02 PANEL-TERMINAL (LEFT SIDE) 10319-5506-02 PANEL-TERMINAL (RIGHT SIDE) 1

4 0319-5083-02 PANEL-TERMINAL (TOP) 10517-0132 PLUG-HOLE 1

0821-6003-02 SCREW-HH SEMS 520821-6004-01 SCREW-HH SEMS 100821-6001-01 SCREW-HH SEMS 2

0856-0010 WASHER-EIT LK 2

Terminal Box (PCC 2100)Item No. Part Number Description Qty.

- 0319-5181-02 BRACKET-CONTROL 1- 0319-5721-02 BRACKET-TERMINAL BOX 2- 0405-9875-02 COVER-ACCESS (HARNESS) 1- 0508-1090 GROMMET 2- 0319-5097-02 PANEL-TERMINAL 2- 0319-5504-02 PANEL-TERMINAL (BACK) 1- 0319-5723-02 PANEL-TERMINAL (FRONT) 1- 0319-5505-02 PANEL-TERMINAL (LEFT SIDE) 1- 0319-5506-02 PANEL-TERMINAL (RIGHT SIDE) 1- 0319-5083-02 PANEL-TERMINAL (TOP) 1- 0517-0132 PLUG-HOLE 1- 0821-6003-02 SCREW-HH SEMS 47- 0821-6004-01 SCREW-HH SEMS 10- 0821-6001-01 SCREW-HH SEMS 2- 0856-0010 WASHER-EIT LK 2








1


Switchgear Leads

0226-4406-04 Lead - Ring Type 32

61





55


2

1

66



ItemNo. Part Number Description Qty.1

2

0332-1389

0302-2057-40

Tie CableCurrent Transformer - 276/1 & 5524/1(C900 D5/C800 D6)

8

3

Transformer Instl.

67







GENSET CONTROL ASSEMBLY (PCC3201)







GENSET CONTROL ASSEMBLY (PCC3201)F/N Legacy Name Legacy Description Qty

1 0300-5759-01 CONTROL ASSY 12 0300-5758-01 CONTROL ASSY (BOX) 13 0406-0810 HINGE-BLOCK 24 0337-0049 STRAP-BOND 15 0853-2008 WASHER-ET LK 26 0870-2055 NUT-LK FLANGE 27 0821-6001-01 SCREW-HH SEMS 48 0870-2062 NUT-NYLON LOCK 49 0332-0941 TIE - CABLE 010 0332-0052 CLIP-WIRE 111 0098-8142 OVERLAY-LABEL 2312 0425-1799 CLAMP-CABLE NYLON 213 0503-1950 CLIP-TUBE 115 0526-0115 WASHER-FLAT 216 0098-6984 LABEL-UL 117 0098-8368 LABEL-INFORMATION (CONTROL RATING) 120 0526-0399-57 WASHER-FL (STL) 1




59

F/N Legacy Name Description Qty1 0319-5018-02 DOOR,CONTROL 12 0332-1911 SPACER 153 0300-5180 CARD,DISPLAY 14 0300-5179 CARD,OPERATOR PANEL DIGITAL 15 0326-0230 DISPLAY,DIGITAL 16 0823-0001-01 SCREW,PAN HEAD 127 0526-2303 WASHER 18 0860-2006 NUT,HEX 39 0870-2064-01 NUT,NYLON LOCK 910 0870-2062 NUT,LOCK 311 0300-5685-01 DISPLAY,CONTROL 112 0300-5181 CARD,SWITCH PANEL 113 A035J965 HARNESS,SWITCH 114 0300-4306 REGULATOR,VOLTAGE 115 0872-0019-01 STANDOFF 216 0322-0361 LIGHT,PANEL 117 0322-0017 LAMP,PANEL 118 0406-0930 LATCH,DOOR 119 0406-0932-02 LATCH,CAM 120 0322-0488 LENS,LIGHT EMITTING DIODE 421 0319-4918-02 BRACKET 122 0815-0796 SCREW,PAN HEAD 423 0508-1186 BUMPER 226 0098-6989 LABEL,BAR CODE 127 0405-7779 GASKET 128 0319-5194 COVER,CIRCUIT BOARD 129 0319-5193 BRACKET 1

PCC3201 CONTROL 0300-5759-01




Heat Shield

Item Part Number Description Qty1 A047T156 Shield, Heat 1

Documents

Manual de partes C750