TPE ME326 Environmental Aspects1

Embed Size (px)

Citation preview

  • 7/30/2019 TPE ME326 Environmental Aspects1

    1/55

    1

    Environmental Aspects of Power

    Generation

    Various kinds of fuel may be burned inthermal power plants, all of which releaseemissions into the air.

    Some fuels that are well known includefossil fuels:

    Coal Natural gas, Oil

    Methane (produced by biomass) andwood waste.

    Non-fossil : Nuclear

  • 7/30/2019 TPE ME326 Environmental Aspects1

    2/55

    2

    The emissions can vary dramatically,

    depending upon the fuel being burned and

    the plant technology.

    Some of the environmental impacts which may be

    associated with thermal power plants include:

    Air pollution/airborne emissions, including

    particulates, toxics, greenhouse gases and

    heat Risk of spills of fuel on land, or

    contamination of water or groundwater

    Noise pollution

  • 7/30/2019 TPE ME326 Environmental Aspects1

    3/55

    3

    The Thermal Plants produce emissions :

    1. Fossil Power Plants

    Sulfur Oxides(SOx) Nitrogen Oxides(NOx)

    Carbon Oxides(CO2,CO)

    Particulate Matter Thermal Pollution

    2. Nuclear Power Plants Radioactivity release

    Radioactive waste

    Thermal pollution

  • 7/30/2019 TPE ME326 Environmental Aspects1

    4/55

    4

    Air Pollution

    Definition:

    Any atmospheric condition in which certainsubstances are present in such concentrationsthat they can produce undesirable effects on

    man and his environment.

    The substances include- Gases ( SOx , NOx, CO, CO2, HCs)

    - Particulate matter(smoke, dust, fumes, aerosols)

    - Radioactive materials etc.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    5/55

    5

    TYPES OF AIR POLLUTANTS

    Primary pollutants are emitted directly from the

    sources into the atmosphere, which include:

    Particulate matter: Ash, Smoke, Dust, Fumes, Mist andSpray

    Inorganic gases: SOx, H2S, NOx, NH3, CO,CO2, & H2F

    Olefinic and aromatic hydrocarbons; and

    Radioactive compounds

    The primary pollutants in sufficient concentrations

    to be of immediate concern are:

    Particulate matter, SOx, NOx, CO, and HCs.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    6/55

    6

    Secondary Pollutants

    Generated over time in the atmosphere from

    chemical reactions involving primary pollutants.

    The secondary pollutants include:

    SO3, NO2, Peroxyacetylnitrate(PAN),

    O3, Aldehydes, Ketones, and various

    sulphate & nitrate salts.

    Secondary pollutants are formed from chemical

    and photochemical reactions in the atmosphere.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    7/55

    7

    The reaction mechanisms are influenced by such

    factor as

    Concentration of reactants

    Degree of photo-activation

    Local topography

    Meteorological forces and

    Moisture content in atmosphere

  • 7/30/2019 TPE ME326 Environmental Aspects1

    8/55

    8

    Sources of air pollutants

    Industry

    Fossil fuel combustion, smelting

    Transport

    Fossil fuel combustion

    Agriculture

    Animal effluent, fertilizers,

    biomass burning

    Domestic

    Fossil fuel combustion

    Pointand

    Diffuse

    sources

  • 7/30/2019 TPE ME326 Environmental Aspects1

    9/55

    9

    MAJOR AIR POLLUTANTS

    SO2 Gas Fossil fuel combustion, natural

    NOx Gases Fossil fuel combustion, natural

    CO Gas Fossil fuel combustion

    VOCs Gases Cars, organic solvents, natural

    NH3 Gas Agriculture, natural

    TSP Particulate Oxidation, fossil fuel burning, dust

    Heavy

    metals

    Particulate Metal processing, fossil fuel burning

    Acidicaerosols

    Particulate Secondary - reactions of pollutants from fossilfuel burning

    Ozone Gas Secondaryfrom reaction of NOx and

    VOCs(volatile organic carbon) under sunlight

  • 7/30/2019 TPE ME326 Environmental Aspects1

    10/55

    10

    Air pollutant pathways

  • 7/30/2019 TPE ME326 Environmental Aspects1

    11/55

    11

    AIR POLLUTION SOURCES, PATHWAYS

    AND RECEPTORS

  • 7/30/2019 TPE ME326 Environmental Aspects1

    12/55

    12

    Sulphur dioxide (SO2)

    is a gas produced from burning coal, mainly in

    thermal power plants.

    Some industrial processes, such as production of

    paper, power plants and smelting of metals,produce sulphur dioxide.

    It is a major contributor to smog and acid rain.

    Sulfur dioxide can lead to lung diseases.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    13/55

    13

    SO2 is a colourless gas with a characteristic, sharp,pungent odour.

    It is moderately soluble in water(11.3g/100ml)forming weakly acidic H2SO3.

    It is oxidized slowly in clean air to sulphurtrioxide.

    In a polluted atmosphere, SO2 reacts photo-

    chemically or catalytically with other pollutantsor normal atmospheric constituents to form SO3,H2S, H2SO4, and salts of H2SO4.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    14/55

    14

    Nitrogen oxides (Nox NO and NO2)causes smog and acid rain.

    It is produced from burning fuels including petrol,

    diesel, and coal.

    Nitrogen oxides can make children susceptible to

    respiratory diseases in winters.

    Nitrous oxide(N2O), Nitric oxide(NO) and

    Nitrogen dioxide(NO2) are formed in appreciable

    quantities in the atmosphere.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    15/55

    15

    NO is a colorless, odorless gas produced largelyby fuel combustion.

    It is oxidized to NO2 in a pollutant atmospherethrough photochemical secondary reaction.

    NO2 is a brown pungent gas with an irritatingodor.

    NO2 is emitted by fuel combustion and nitric acid

    plants

    Small concentrations of NO2 are detected in thelower stratosphere( oxidation of NO by Ozone).

  • 7/30/2019 TPE ME326 Environmental Aspects1

    16/55

    16

    Oxides of Carbon: CO and CO2(largest)

    Carbon monoxide (CO): colorless, odorless gas

    is produced by the incomplete burning ofcarbon-based fuels including petrol, diesel,wood, natural and synthetic products.

    It has affinity towards the hemoglobin of thebloodstream and is a dangerous asphyxiant.

    It can slow our reflexes and make us confused andsleepy.

    The rate of oxidation of CO to CO2 in the

    atmosphere seems to be very slow.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    17/55

    17

    Carbon dioxide (CO2):is more abundant and is

    largely contributed by power plant.

    CO2

    is the principle greenhouse gas emitted as aresult of human activities such as the burning ofcoal, oil, and natural gases.

    Hydrocarbons(HCs)

    The gaseous and volatile liquid hydrocarbons are

    of particular interest as air pollutants.HCs can be saturated or unsaturated, branched or

    straight-chain or ring structure.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    18/55

    18

    In saturated class, CH4 is by far the most abundant

    hydrocarbon constituting about 40-80% of total

    HCs present in an urban atmosphere.

    The unsaturated class includes Alkenes(Olefins)

    and Acetylenes.

    Among the alkenes the prominent pollutants are

    Ethylene and propane.

    The HCs in air by themselves alone cause no

    harmful effects.

    They are of concern because they undergo

    chemical reactions in the presence of sunlight.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    19/55

    19

    Suspended Particulate Matter (SPM)consists of solids in the air in the form of smoke, dust, and

    vapour that can remain suspended for extended periods.

    SPM can be suspended droplets or solid particles

    or mixtures or the two.

    Particulates can be composed of inert or extremely

    reactive material ranging in size 0.1-100m.

    These reactive materials could be oxidized or may reactchemically with the environment.

    SPM is the main source of haze which reduces

    visibility.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    20/55

    20

    The finer of these particles, when breathed in can lodge in

    our lungs and cause lung damage and respiratory

    problems.

    The classification of various particulates include:

    DustIt contains particles of 1-200m size.

    These are formed by natural disintegration of rock and

    soil or by mechanical processes of grinding and spraying.

    They have large settling velocities and are removed from

    air by gravity and other inertial processes.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    21/55

    21

    SmokeIt consists of fine particles of 0.01-1m size, which can be liquid or

    solid and are formed by combustion or chemical processes.

    FumesThese are solid particles of the size ranging from0.1 to1m.

    Fumes are normally released from chemical and metallurgical

    processes.MistIt made of liquid droplets smaller than 10m which are formed by

    condensation in the atmosphere or are released from industrial

    operations.

    FogIt is the mist in which the liquid is water and is sufficiently dense to

    obscure vision.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    22/55

    22

    AIR POLLUTION CONTROL

    Particulate Emission ControlParticle sizes range from 0.1m to 100m.

    The choice of collection devices depends upon:

    Physical and chemical characteristics of particulates

    Particulate size and concentration in the gas

    Volume of particulates to be handled and

    Temperature and Humidity of gaseous medium

    Toxicity and inflammability

  • 7/30/2019 TPE ME326 Environmental Aspects1

    23/55

    23

    Particulate Control Mechanisms1. Gravitational Settling

    2. Centrifugal Impaction3. Inertial Impaction

    4. Direct interception

    5. Diffusion

    6. Electrostatic Precipitation

    Particulate Control Equipment1. Gravitational Settling Chambers

    2. Cyclone Separators3. Fabric Filters

    4. Electrostatic Precipitator

    5. Wet Collectors(Scrubbers)

  • 7/30/2019 TPE ME326 Environmental Aspects1

    24/55

    24

    Gravitational Settling Chambers Used to remove large abrasive particles(> 50) from gas steams

    Offer low pressure drop and require low maintenance

    Collection efficiency can be improved by inserting several trays

    Used as pre-cleaners

    The minimum particle size that can be removed from the gas with

    100% efficiecy is:

    Where QVolumetric flow rate of gas steam

    nNo. of trays of L X W X H

    p and g densities of particle and gas respectively

    min

    8

    ( )p

    p g

    Qd

    nWLg

  • 7/30/2019 TPE ME326 Environmental Aspects1

    25/55

    25

  • 7/30/2019 TPE ME326 Environmental Aspects1

    26/55

    26

    CYCLONES

    Cyclones operate to collect relatively large sizeparticulate matter from a gaseous streamthrough the use of centrifugal forces.

    Dust laden gas is made to rotate in a decreasingdiameter pathway forcing solids to the outeredge of the gas stream for deposition into the

    bottom of the cyclone.

    Efficiencies of 90% in particle sizes of 10

    microns or greater are possible.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    27/55

    27

  • 7/30/2019 TPE ME326 Environmental Aspects1

    28/55

    28

    Multiple Cyclones(Multi clone) Smaller particles need lower

    air flow rate to separate.

    Multiple cyclones allow

    lower air flow rate, capture

    particles to 2m

  • 7/30/2019 TPE ME326 Environmental Aspects1

    29/55

    29

    Performance & Collection Efficiency

    Linear increases with: particle density, gas

    stream velocity, and rotational passes

    Linear decrease with fluid viscosity

    Exponential increase with particle diameter

  • 7/30/2019 TPE ME326 Environmental Aspects1

    30/55

    30

    Limitations / Advantages / Problems

    Reduces internal access needs

    Optimal flow rate difficult to adjust

    Prone to internal erosion / corrosion

    Operation at elevated temperatures possible

    Low efficiency for small diameter material

    Hopper recirculation / flow distribution problems

    High energy costs for volumetric flow requirements

    Dew point agglomeration, bridging, and plugging Few moving parts, few mechanical / electrical ignition

    sources

  • 7/30/2019 TPE ME326 Environmental Aspects1

    31/55

    31

    BAGHOUSES(Fabric Filters)

    Baghouses utilize the principles to remove solids

    from a gaseous exhaust stream are:Sieving(Direct Interception)

    Impaction,

    Agglomeration(Diffusion) andElectrostatic Filtration

    Baghouses maximize the filtration area byconfiguring the fabric filter media into a seriesof long small-diameter fabric tubes referred toas bags.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    32/55

    32

    Baghouse are tightly packed into a housing wherein the

    dust laden air moves across the bag fabric thereby

    removing it from the gas stream and building up a

    filter cake which further enhances air cleaning.

    The filter cake is removed to hoppers by various shakingmeans.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    33/55

    33

  • 7/30/2019 TPE ME326 Environmental Aspects1

    34/55

    34

  • 7/30/2019 TPE ME326 Environmental Aspects1

    35/55

    35

    Fabric-filter Baghouse

  • 7/30/2019 TPE ME326 Environmental Aspects1

    36/55

    36

    Performance & Efficiency Parameters

    The operating pressure drop across the bags is

    described by:

    Pressure drop

    dP = SeV + KCV2t

    where Se = drag coefficient

    V = velocity

    K = filter cake coefficient

    C = inlet dust concentration

    t = Collection running time

  • 7/30/2019 TPE ME326 Environmental Aspects1

    37/55

    37

    Limitations / Advantages / Problems

    High collection efficiencies

    Internal condensation / corrosion

    Over-temperature limitations

    Need for internal inspection / access

    Possible to have variable flow rates Plugging / short-circuiting / break-through/ collection

    media fouling

    Accumulation of flammable gases/ dusts and ignitionsources

    Unexpected bag failure due to changes in operatingparameters

  • 7/30/2019 TPE ME326 Environmental Aspects1

    38/55

    38

    ELECTROSTATIC PRECIPITATORS(ESP)

    This utilizes gaseous ions to charge particles which are

    then moved through an electric field to be depositedonto charged collection plates.

    ESP consists of two set of electrodes:

    1. Collection Electrodes

    rows of electrically grounded vertical parallel plates

    2. Discharge Electrodes

    wire electrodes centrally located.

    The wires carry a unidirectional, negatively charged,

    high voltage(20-100kV) current from an external

    source.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    39/55

    39

    The applied high voltage generates a unidirectional,

    non-uniform electric field whose magnitude is

    greatest near the discharge electrode.

    When that voltage is high enough, a blue luminous

    glow, called a corona, is produced around them.

    The corona is an indication of the generation of

    negatively charged gas ions.

    The gas close to the negative electrode is ionized upon

    passing through the corona.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    40/55

    40

    The charged gas ions travel from the wires to the

    grounded collection electrodes as result of the

    strong electric field between them.

    The electrostatic field then draws the particles to the

    collector surface where they are deposited.

    Collected particulate material is then removed by

    rapping or washing of the plates.

    Usually, a large number of these collectors are placed

    in parallel in a single housing.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    41/55

    41

  • 7/30/2019 TPE ME326 Environmental Aspects1

    42/55

    42

  • 7/30/2019 TPE ME326 Environmental Aspects1

    43/55

    43

  • 7/30/2019 TPE ME326 Environmental Aspects1

    44/55

    44

  • 7/30/2019 TPE ME326 Environmental Aspects1

    45/55

    45

    The internal gas passages within a precipitator are

    relatively open with small pressure drops and lower

    energy costs to move the gas stream.

    Collection Efficiency

    High collection efficiencies are possible, but efficiencymay drastically change with changes in operating

    parameters.

    The efficiency is a function of gas flow rate and

    precipitator size is given by Deutsch equation.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    46/55

    46

    Performance & Efficiency Parameters

    Collection Efficiency(Deutsch equation)

    = 1 - eVm.A/Q

    where A = collecting electrode area

    Q = volumetric gas flow rateVm = particle migration velocity

    andDrift/migration velocity =

    Where E = Applied voltage(V)

    s = Distance between electrodes(m)d = Particle diameter(m)

    g = Gas viscosity(kg/m.s)

    p = Particle dielectric constant(1.52.4)

    12 22.95 10 ( / )m

    g

    X p E s dV

  • 7/30/2019 TPE ME326 Environmental Aspects1

    47/55

    47

    Limitations / Advantages / Problems

    Large installation space required High efficiencies for small particles possible

    Low pressure drops and air moving costs

    High potential for ignition sources Re-entrainment, spark-over, back corona

    problems

    High temperature operation possible Susceptible to changes in moisture and

    resistivity

  • 7/30/2019 TPE ME326 Environmental Aspects1

    48/55

    48

    GASEOUS POLLUTANT CONTROL

    ABSORPTION & WET SCRUBBING

  • 7/30/2019 TPE ME326 Environmental Aspects1

    49/55

    49

    ABSORPTION & WET SCRUBBING

    EQUIPMENT

    The removal of gases and particulate matter by causing the

    gaseous contamination to become dissolved into the

    liquid stream and the solids to be entrained in the liquid.

    The rate of gas transfer into the liquid is dependent upon

    the solubility,

    mass transfer mechanism, and

    equilibrium concentration of the gas in solution.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    50/55

    50

    Gas collection efficiencies in the range of 99% are

    possible.

    The rate of particulate matter collection at constant

    pressure drops is inversely proportional to

    the aerodynamic mean dia. of the particulate matter andscrubber droplets.

  • 7/30/2019 TPE ME326 Environmental Aspects1

    51/55

    51

  • 7/30/2019 TPE ME326 Environmental Aspects1

    52/55

    52

  • 7/30/2019 TPE ME326 Environmental Aspects1

    53/55

    53

    Performance & Efficiency Parameters

    For gas collection, the maximum equilibrium concentration insolution is described by Henry's law:

    [Cgas

    ] = (Hk) [C

    liquid]

    Where (Hk) is Henry's constant

    [Cgas] is the concentration in the gas stream

    [Cliquid] is the concentration in the liquid stream

  • 7/30/2019 TPE ME326 Environmental Aspects1

    54/55

    54

    Limitations / Advantages / Problems

    High pressure drops required

    Internal plugging, corrosion, erosion

    Increased need for internal inspection

    Formation / precipitation of solids

    Few internal moving parts

    Reduced opportunity for gas ignition

    Gas and liquid chemistry control important Increased relative velocity between scrubbing the

    fluid and gas stream, increases efficiency for solids

  • 7/30/2019 TPE ME326 Environmental Aspects1

    55/55

    55

    THANK YOU