8
ORIGINAL ARTICLE Analysis and modeling of different topologies for linear switched reluctance motor using finite element method Babak Ganji * , Mohamad Hasan Askari Faculty of Electrical and Computer Engineering, University of Kashan, Iran Received 30 January 2015; revised 2 May 2016; accepted 18 July 2016 Available online 5 August 2016 KEYWORDS Linear switched reluctance motor; Segmental translator; Finite element transient analysis Abstract In the present paper, an electromagnetic simulation model is introduced for the conventional type of linear switched reluctance motor (LSRM) in which the dynamic characteristics of the motor are predicted precisely by carrying out 2D finite element (FE) transient analysis using ANSYS FE package. The simulation model is created totally in ANSYS parametric design language (APDL) as a parametric model and it can be used easily for different designs of the conventional LSRMs. Introducing linear switched reluctance motor with segmental translator as a new type of LSRM, performance principles and design criteria are presented for two various topologies of this motor. Carrying out 2D FE transient analysis, dynamic characteristics of these two motors are predicted and compared to those obtained for the conventional LSRM. Ó 2016 Faculty of Engineering, Alexandria University. Production and hosting by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). 1. Introduction Due to exclusive features of switched reluctance motor (SRM) including simple and robust structure, absence of permanent magnet and windings on rotor, low manufacturing cost, high operation reliability, appropriate performance over a vast range of speed and high output power/weight ratio, special attention has been paid to this motor in the last three decades [1,2]. Structure and performance principles of LSRMs are very similar to that for the rotary SRM and therefore it can be uti- lized appropriately as a suitable candidate for traction force applications because of all above-mentioned features. However, the researchers have concentrated mostly on the rotary SRM and not many works have been reported for electromagnetic modeling and design aspects of LSRMs. A comprehensive magnetic equivalent circuit has been developed for the LSRM in [2] which can be used properly for doing analysis and design of LSRM. A design algorithm is presented in [3] for the longitudinal field LSRM with multi- ple air gaps. Introducing a transverse flux type of LSRM is considered in [4] and its important electromagnetic character- istics including inductances and force are predicted using finite element method (FEM). A linear switched reluctance actuator based on cylindrical variable reluctance configuration has been introduced and constructed in [5]. A standard design proce- dure is described in [6] for a single-sided and longitudinal flux-based LSRM. A design algorithm is introduced for the double-sided, double-translator LSRM in [7]. A LSRM drive is designed and manufactured in [8] for a test track of autono- * Corresponding author. E-mail address: [email protected] (B. Ganji). Peer review under responsibility of Faculty of Engineering, Alexandria University. Alexandria Engineering Journal (2016) 55, 2531–2538 HOSTED BY Alexandria University Alexandria Engineering Journal www.elsevier.com/locate/aej www.sciencedirect.com http://dx.doi.org/10.1016/j.aej.2016.07.017 1110-0168 Ó 2016 Faculty of Engineering, Alexandria University. Production and hosting by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Analysis and modeling of different topologies for linear ... · linear switched reluctance motor using finite element method Babak Ganji*, ... topologies for linear switched reluctance

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Alexandria Engineering Journal (2016) 55, 2531–2538

HO ST E D BY

Alexandria University

Alexandria Engineering Journal

www.elsevier.com/locate/aejwww.sciencedirect.com

ORIGINAL ARTICLE

Analysis and modeling of different topologies for

linear switched reluctance motor using finite

element method

* Corresponding author.

E-mail address: [email protected] (B. Ganji).

Peer review under responsibility of Faculty of Engineering, Alexandria

University.

http://dx.doi.org/10.1016/j.aej.2016.07.0171110-0168 � 2016 Faculty of Engineering, Alexandria University. Production and hosting by Elsevier B.V.This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Babak Ganji *, Mohamad Hasan Askari

Faculty of Electrical and Computer Engineering, University of Kashan, Iran

Received 30 January 2015; revised 2 May 2016; accepted 18 July 2016Available online 5 August 2016

KEYWORDS

Linear switched reluctance

motor;

Segmental translator;

Finite element transient

analysis

Abstract In the present paper, an electromagnetic simulation model is introduced for the

conventional type of linear switched reluctance motor (LSRM) in which the dynamic characteristics

of the motor are predicted precisely by carrying out 2D finite element (FE) transient analysis using

ANSYS FE package. The simulation model is created totally in ANSYS parametric design

language (APDL) as a parametric model and it can be used easily for different designs of the

conventional LSRMs. Introducing linear switched reluctance motor with segmental translator as

a new type of LSRM, performance principles and design criteria are presented for two various

topologies of this motor. Carrying out 2D FE transient analysis, dynamic characteristics of these

two motors are predicted and compared to those obtained for the conventional LSRM.� 2016 Faculty of Engineering, Alexandria University. Production and hosting by Elsevier B.V. This is an

open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

1. Introduction

Due to exclusive features of switched reluctance motor (SRM)including simple and robust structure, absence of permanentmagnet and windings on rotor, low manufacturing cost, high

operation reliability, appropriate performance over a vastrange of speed and high output power/weight ratio, specialattention has been paid to this motor in the last three decades

[1,2]. Structure and performance principles of LSRMs are verysimilar to that for the rotary SRM and therefore it can be uti-lized appropriately as a suitable candidate for traction force

applications because of all above-mentioned features.

However, the researchers have concentrated mostly on the

rotary SRM and not many works have been reported forelectromagnetic modeling and design aspects of LSRMs.

A comprehensive magnetic equivalent circuit has been

developed for the LSRM in [2] which can be used properlyfor doing analysis and design of LSRM. A design algorithmis presented in [3] for the longitudinal field LSRM with multi-

ple air gaps. Introducing a transverse flux type of LSRM isconsidered in [4] and its important electromagnetic character-istics including inductances and force are predicted using finiteelement method (FEM). A linear switched reluctance actuator

based on cylindrical variable reluctance configuration has beenintroduced and constructed in [5]. A standard design proce-dure is described in [6] for a single-sided and longitudinal

flux-based LSRM. A design algorithm is introduced for thedouble-sided, double-translator LSRM in [7]. A LSRM driveis designed and manufactured in [8] for a test track of autono-

2532 B. Ganji, M.H. Askari

mous railway vehicles. Construction of LSRM is considered in[9] and its behavior is experimentally verified with two controlmethods.

In the present paper, an electromagnetic simulation modelis developed for conventional type of LSRM with FEM usingANSYS FE package. The simulation model is created totally

in APDL as a parametric model usable for various designs.In addition, linear switched reluctance with segmental transla-tor is introduced and two different topologies for this motor

are described. The simulation results are presented for thesemotors and they are compared to those for conventional typeof LSRM. At the following, the developed electromagneticsimulation model is introduced in Section 2. Two different

topologies for linear switched reluctance with segmental trans-lator are described in Section 3. The simulation results are pre-sented in Section 4 and the paper is concluded in Section 5.

2. Electromagnetic simulation model for LSRM

In order to predict the dynamic characteristics of the LSRM

using ANSYS FE package, the FE model of the motor mustbe created and coupled to the external circuit as it is shownfor the three-phase LSRM in Fig. 1. This LSRM can be con-

sidered equivalent of a rotary 6/4 SRM and selection of twoextra poles on translator is due to reduction of core loss andnoise [2]. The winding areas related to one phase have been

plotted in the FE model because excitation of one phase isrequired only for the analysis. It is noted that two separateareas are considered in the FE model for each coil becauseof doing 2D FE analysis. Two coils are connected in series

to build one phase of the motor and consequently four generalcircuit element CIRCU124 should be used for each phase to

Figure 1 Circuit-coupled FE model, (a) the developed FE mod

link the electric circuit to the FE domain, as it is obvious fromFig. 1b.

The geometric structure of the LSRM is developed in the

FE model as a parametric model using APDL, and thereforeit can be applied easily to various designs of different conven-tional types of the LSRMs. Widths and heights of the poles,

widths of the slots, depths of stator and translator cores, corestack thickness, air-gap length, number of poles and number ofturns per phase are selected as the geometrical parameters in

the developed electromagnetic simulation model. When usingthe simulation model for a typical LSRM, one only needs toidentify the geometrical parameters and material propertiessuch as B-H curve. At the simulation model output, some

important electromagnetic characteristics of the LSRM aredetermined such as phase inductance, instantaneous phase cur-rent, thrust and normal force waveforms.

A time-stepping analysis should be carried out to determinethe dynamic characteristics of the LSRM. The coupling equa-tions between the stator and translator in the middle of the air

gap are deleted at each time step, translator is moved by0.5 mm, and then the coupling equations are rearranged andthe analysis is restarted. More details about how to model

the electric machine using ANSYS for doing the transient anal-ysis are presented in [10].

3. New topologies for LSRM

The rotary SRM with segmental rotor has been already intro-duced in [11,12] in which the rotor consists of separate seg-ments instead of a toothed rotor. In comparison with the

conventional type of SRM, the magnetic flux passes shorterdistance in the aligned position. This leads to higher alignedinductance and consequently larger torque for SRM with seg-

el and (b) external circuit coupled to FE model for a phase.

Analysis and modeling of different topologies for linear switched reluctance motor using finite element method 2533

mental rotor. Due to this significant capability, we have intro-duced the segmental translator linear switched reluctancemotor (STLSRM) [13] and two different topologies of this

motor are described at the following.

3.1. The fully-pitched STLSRM

The cross-section of a three-phase STLSRM with fully-pitchedwinding is illustrated in Fig. 2. Each slot is filled completelywith a coil related to one phase and each coil encloses three

stator poles. Translator is a series of separate laminated seg-ments instead of a toothed translator. Unlike the conventionalLSRM depicted in Fig. 1, there are only 4 segments on trans-

lator that makes it lighter. Fig. 3 shows the flux-lines represen-tation of this motor for aligned and unaligned positions. In thealigned position, a slot is closed magnetically by a segment andconsequently the magnetic flux path only encloses a stator slot.

This leads to higher aligned inductance in comparison with theconventional LSRM in which flux path is half of the statorcore length. As it is obvious from Fig. 3b, flux must flow

between segments for the unaligned position which are mag-netically insulated from each other.

As done for stator and translator of the conventional

LSRM, stator and translator segments of the STLSRM arecomposed of high-grade sheet steel. The segment laminationsare mounted on a steel translator. This translator must be con-structed from nonmagnetic steel so that it did not produce a

magnetic flux path between the segments. With regard toFig. 3, dimensions of the translator segments are determinedusing below design criteria:

(1) The length of overlap between each translator segmentand stator pole should be equal to the stator pole width.

(2) The segment height, stator core height and stator polewidth are the same.

(3) The gap between translator segments is equal to the slot

opening length.

3.2. The short-pitched STLSRM

Another possibility for STLSRM is that created using theshort-pitched winding as shown in Fig. 4 for the three-phaseSTLSRM. Similar to the full-pitched STLSRM, each slot is

filled completely with conductors of a coil related to a phasebut each coil is wrapped here around one stator pole. As itis obvious from Fig. 4, there are two different types for stator

pole in the short-pitched STLSRM: double-width one having

Figure 2 Cross section of the three-phase STLSRM with fully-

pitched winding.

coil and the standard-width one without coil. The second typeis required to provide a return path for flux when the relatedphase is excited as it is obviously illustrated from Fig. 5.

Dimensions of translator segments are selected based on therules similar to those for the full-pitched STLSRM.

4. Simulation results

Three types of LSRM described above which are conventionalLSRM, full-pitched STLSRM and short-pitched STLSRM are

considered here and their electromagnetic characteristicsincluding static and dynamic characteristics are compared inthis section. It is noted that all simulation results related to

dynamic analyses are for the operating point: speed = 4 m/s,turn-on angle = 36� (el. degree), turn-off angle = 144� (el.degree) and the current regulation control mode when maxi-

mum current is 10 A. In this operating point, the producedoutput power is high and consequently an appropriate com-parison between the three motors can be completed.

The three above-mentioned motors are introduced at the

following. The core sheets of these motors and translator seg-ments are assumed to be M800-50A with 0.5 mm thickness.

(1) The first motor is a three-phase conventional LSRMwith the specification given in Table 1, which is pro-posed based on the design procedure described in [7].

This motor which is called the proposed LSRM at therest of the paper is considered here to present the simu-lation results for the electromagnetic simulation modeldeveloped in section II.

(2) The second motor is a three-phase STLSRM with full-pitched winding. The stator dimensions, number ofturns per phase, and air-gap length are chosen the same

with those in the proposed LSRM. For the selected sta-tor, translator is then designed using the rules given inSection 3.1. In the following, this motor whose specifica-

tions are given in Table 2 is called the discussed full-pitched STLSRM.

(3) The third motor is a three-phase STLSRM with short-

pitched winding in which its critical design parametersincluding stator pole width, air-gap length and numberof turns per phase are selected the same with thoseobtained for the discussed full-pitched STLSRM. The

other geometric parameters of this motor are then deter-mined as explained in Section 3.2. In the remaining ofpaper, this motor whose specifications are given in

Table 2 is called the discussed short-pitched STLSRM.

Carrying out the 2D FE transient analysis of the proposed

LSRM for the considered operating point using the developedelectromagnetic model, the instantaneous phase current andthrust force waveforms are predicted and shown in Fig. 6.The calculated average thrust force is 23.7 N (4042 N/m3)

and the computation time is about 15 min on a 2.27 GHz IntelCore 2 with 4 GB RAM. For the considered operating point,the flux-line representation and flux density distribution in

an intermediate translator position are depicted in Fig. 7. Sincethe air-gap length is relatively large here in comparison withthe rotary SRM, stator pole flux density is not so high.

In order to predict the dynamic characteristics of the dis-cussed full-pitched and short-pitched STLSRMs, their simula-

Figure 3 Flux-lines representation for full-pitched STLSRM: (a) unaligned position and (b) aligned position.

Figure 4 Cross section of the discussed short-pitched STLSRM.

Figure 5 Flux-lines representation for short-pitched STLSRM: (a) unaligned position and (b) aligned position.

Table 1 Specifications of the proposed LSRM.

Stator pole width (mm) 46

Stator slot width (mm) 46

Stator pole height (mm) 67

Stator core depth (mm) 46

Air-gap length (mm) 1

Translator pole width (mm) 49

Translator slot width (mm) 89

Translator core depth (mm) 49

Core stack thickness (mm) 125

Turns per phase 160

2534 B. Ganji, M.H. Askari

tion models are developed in a similar manner done for LSRM

described in section II. Using the developed simulation models,2D FE transient analysis of the discussed full-pitchedSTLSRM is carried out for the considered operating pointand instantaneous current and thrust force waveforms are pre-

dicted and given in Fig. 8. Having the predicted thrust forcewaveform, it is possible to calculate the average thrust forcewhich is 170.8 N (103515 N/m3). For the considered operating

point, the flux-line representation and flux density distributionrelated to the discussed full-pitched STLSRM in an intermedi-ate translator position are obtained and illustrated in Fig. 9.

Comparing Figs. 7 and 9, it is seen that flux density in the dis-cussed full-pitched STLSRM is higher than that for the pro-

Table 2 Specifications of the discussed STLSRMs.

Full-pitch

STLSRM

Short-pitch

STLSRM

Stator pole width (mm) 46 46, 92

Width of stator pole tip

(mm)

51 51, 97

Stator slot width (mm) 46 46

Stator pole height (mm) 67 67

Stator core depth (mm) 46 46

Air-gap length (mm) 1 1

Segment height (mm) 46 46

Segment width (mm) 115, 30.6 115, 30.6

Gap between segments

(mm)

23 23

Core stack thickness

(mm)

125 125

Turns per phase 160 160

Analysis and modeling of different topologies for linear switched reluctance motor using finite element method 2535

posed LSRM. This results in producing a larger thrust forcefor the full-pitched STLSRM as it is clear from Figs. 6

(b) and 8(b).

(a) (b

0 0.005 0.01 0.0150

2

4

6

8

10

12

Cur

rent

(A)

Time (Sec)

Figure 6 The dynamic characteristics predicted for the pr

Figure 7 The FE calculations related to the proposed LSRM for a

density distribution.

For the considered operating point, the 2D FE transientanalysis of the discussed short-pitched STLSRM is carriedout and the predicted instantaneous current and thrust force

waveforms are shown in Fig. 10. The average force derivedfrom the predicted thrust force waveform is 87.5 N(21341 N/m3). For the considered operating point, the flux-

line representation and flux density distribution are predictedin an intermediate translator position and they are shown inFig. 11.

Using the developed electromagnetic simulation models,static analyses of the three above-mentioned motors are alsodone when phase current is 10 A and the obtained simulationresults are compared in Fig. 12. In these figures, 0 indicates to

the unaligned position and 0.07 is related to the aligned posi-tion. As discussed in Section 3 and it is obviously seen fromFig. 12(a), the phase inductance of the discussed full-pitch

STLSRM is much larger than that for the proposed LSRMbecause its magnetic flux path is shorter. As it is clear fromFig. 12, the discussed full-pitched STLSRM has capability to

produce much larger values of both thrust and normal forcesin comparison with the proposed LSRM.

)

0 0.005 0.01 0.015 0.02 0.0255

10

15

20

25

30

35

Thru

st fo

rce

(N)

Time (Sec)

oposed LSRM: (a) phase current and (b) thrust force.

n intermediate position: (a) flux-lines representation and (b) flux

(a) (b)

0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.0160

2

4

6

8

10

12

Cur

rent

(A)

Time (Sec)0 0.005 0.01 0.015 0.02 0.025

0

50

100

150

200

250

300

Thru

st fo

rce

(N)

Time (Sec)

Figure 8 The dynamic characteristics for the discussed full-pitched STLSRM: (a) phase current and (b) thrust force.

Figure 9 The FE calculations related to the discussed full-pitched STLSRM for an intermediate position: (a) flux-lines representation

and (b) flux density distribution.

(a) (b)

0 0.005 0.01 0.0150

2

4

6

8

10

12

14

Cur

rent

(A)

Time (Sec)0 0.005 0.01 0.015 0.02 0.025

0

50

100

150

200

Thru

st fo

rce

(N)

Time (Sec)

Figure 10 The dynamic characteristics predicted for the discussed short-pitched STLSRM: (a) phase current and (b) thrust force.

2536 B. Ganji, M.H. Askari

(a) (b)

(c)

0 0.01 0.02 0.03 0.04 0.05 0.06 0.070

0.05

0.1

0.15

0.2

Indu

ctan

ce (H

)

Translator Position (m)

LSRMfull-pitchedshort-pitched

0 0.01 0.02 0.03 0.04 0.05 0.06 0.070

50

100

150

200

250

300

Thru

st fo

rce

(N)

Translator Position (m)

LSRMfull-pitchedshort-pitched

0 0.01 0.02 0.03 0.04 0.05 0.06 0.070

2000

4000

6000

8000

10000

Nor

mal

forc

e (N

)

Translator Position (m)

LSRMfull-pitchedshort-pitched

Figure 12 The simulation results for the three motors i.e. the proposed LSRM, the discussed full-pitched STLSRM, and the discussed

short-pitched STLSRM: (a) inductance, (b) thrust force and (c) normal force.

Figure 11 FE calculations related to the discussed short-pitched STLSRM for an intermediate position: (a) flux-lines representation and

(b) flux density distribution.

Analysis and modeling of different topologies for linear switched reluctance motor using finite element method 2537

5. Conclusion

An electromagnetic simulation model was introduced for theconventional linear switched reluctance motor in which someimportant electromagnetic characteristics could be determined

accurately with 2D finite element transient analysis usingANSYS FE package. The simulation model was created totallyas a parametric model in ANSYS parametric design language

and it can be utilized easily for various designs to predict thedynamic characteristics including instantaneous phase current

and thrust force. Applying the electromagnetic simulationmodel to a proposed three-phase linear switched reluctancemotor, the simulation results are presented.

Introducing linear switched reluctance motor with segmen-tal translator, two different topologies for this motor titled thefull-pitched STLSRM and the short-pitched STLSRM weredescribed. The simulation results were presented for these

two motors and they are compared to those for the proposedconventional linear switched reluctance motor. Carrying out2D FE transient analysis for the considered operating point,

2538 B. Ganji, M.H. Askari

the discussed full-pitched STLSRM showed the best perfor-mance and its thrust force/weight ratio was 25.6 times largerthan that of the proposed conventional linear switched reluc-

tance motor. Based on simulation results derived from staticanalysis, it was also seen that the normal force produced bythe discussed full-pitched STLSRM was much higher. Due

to smaller translator and higher force/weight ratio, the full-pitched STLSRM could be considered appropriately in somespecial applications.

References

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[2] R. Krishnan, Switched Reluctance Motor Drive: Modeling,

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[3] D. Matt, R. Goyet, J. Lucidarme, C. Rioux, Longitudinal-field

multi-airgap linear reluctance actuator, Electric Mach. Power

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[4] K. Takayama, Y. Takasaki, R. Ueda, T. Sonoda, Thrust force

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[5] J. Corda, E. Skopljak, Linear switched reluctance actuator, 6th

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[6] U.S. Deshpande, J.J. Cathey, E. Richter, A high force density

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[8] L. Kolomeitsev et al, Linear switched reluctance motor as a high

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