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CONVEYING TECHNOLOGY LOADING TECHNOLOGY · PDF fileCONVEYING TECHNOLOGY LOADING TECHNOLOGY PALLETIZING TECHNOLOGY PACKAGING TECHNOLOGY SORTATION AND DISTRIBUTION SYSTEMS Overland conveyors

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  • CONVEYING TECHNOLOGYLOADING TECHNOLOGYPALLETIZING TECHNOLOGYPACKAGING TECHNOLOGY SORTATION AND DISTRIBUTION SYSTEMS

    Overland conveyors withvertical and horizontal curvesfor piece goods and for bulkmaterial handling

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    Overland conveyors with vertical and horizontal curve technology for handling both bulk materialsand piece goods.BEUMER has supplied conveying installations, for bulk materials and piecegoods, worldwide for several decades.Belt conveyors with long center distancesoffer many economical and technical advantages over other types of long distance handling, such as labor intensivetrucking.BEUMER horizontal curve technology allows for the installation of conveyorsunique to the application. Some of theseinstallations are outlined in this brochure.BEUMER conveying installations the solution to your problems.

    Principle of the belt conveyor

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    Principle of the tube belt conveyor

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    Installation Kali + Salz AG, Wintershall plant /Germany

    Cost effective material transportation between the plantand the reject disposal area. A conveyor installation utilizing horizontal curve technology that allowed the installation of a singleconveyor in the limited accessavailable.

    Material handled: potash salt

    Capacity: 1200 t/h

    Conveying speed: 3,35 m/s

    Drive capacity: 4 x 200 kW

    Center distance: 1232 m

    Belt width: 1000 mm

    Curve radius: 1400 m

    No. of horizontal curves: 1

    No. of vertical curves: 9

    Rv

    = 9

    00 m

    Rh

    = 14

    00 m

    Center distance 1232 m

    Overland troughed belt conveyors with vertical and horizontal curves

    Conveying direction

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    This overland conveyor, designedwith horizontal and vertical curves,handles bulk materials on both theupper and lower belt strands at thesame time.The conveyor reliably handles different materials simultaneouslybetween the cement plant and theharbor.

    Installation Halla Cement Manufacturing Corp., South Korea

    Material

    conveyed: Cement clinkeron the upper beltfrom the plant to the harbour

    Coal, gypsum and slag on the lower belt from the harbour to the plant

    Capacity: 850 t/h on the upper belt575 t/h on the lower belt

    Conveying speed: 2,70 m/s

    Drive capacity: 6 x 132 kW

    Center distance: 4196 m

    Belt width: 1000 mm

    Curve radii: 1500/1700/2000 m

    No. of horizontal curves: 6

    No. of vertical curves: 18

    Rh

    = 15

    00 m

    Rh

    = 1

    700

    m

    Rh

    = 1

    700

    m

    Cement plant

    Harbour terminal

    Center distance 4196 m

    Joo Soo River

    Conveying direction

    Rai

    lroad

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    Five straight, short conveyors withtransfer stations were replacedwith this single overland conveyordesigned with several horizontaland vertical curves.Improved productivity, economicsavings, greater reliability and lower operating costs were realized.Environmental protectionrequirements were fully met andsatisfied.

    Material handled: Chalk material

    Capacity: 1500 t/h

    Conveying speed: 3,94 m/s

    Drive capacity: 3 x 160 kW

    Center distance: 2782 m

    Belt width: 1200 mm

    Curve radii: 700/5000/10000 m

    No. of horizontal curves: 6

    No. of vertical curves: 6

    Installation Ciments DObourg S.A., Obourg /Belgium

    Overland troughed belt conveyors

    with vertical and horizontal curves for bulk material handling

    R h=

    700

    m

    Rh

    = 70

    0 m

    Rh

    = 7

    00 m

    Center distance 2782 mConveying direction

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    Material handled: LimestoneCapacity: 750 t/h Conveying speed: 2,90 m/sDrive capacity: 3 x 132 kWCenter distance: 3378 mBelt width: 800 mmCurve radii: 1200/1800 mNo. of horizontal curves: 4No. of vertical curves: 22

    The installation of this conveyorguarantees a continuous flow ofraw material from the primary preparation plant in the quarry andthe cement operations. The layoutdesign had many considerations totake into account, including mountains and valleys, rugged terrain and crossing of a road andriver. Due to the topography of theconveyor route, this installationfeatured the integration of horizon-tal curves into vertical curves.

    Installation National Cement Comp. Ragland, Alabama/USA

    Rh

    = 1

    800

    m

    Rh

    = 12

    00 m

    Rh

    = 1

    200

    m

    Rh

    = 12

    00 m

    Cementplant

    Quarry

    Center distance 3378 m

    24 m

    River

    Street

    34 m

    Conveying direction

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    Mail-order organization Quelle, Nrnberg /Germany

    eliminated.Besides all the economic benefitsthat were realized by the installati-on of the BEUMER conveyor, therewas an enormous contribution toenvironmental protection.

    The only available option was toinstall a conveyor alongside andparallel to an existing railway line.In doing this, up to 50 trips per day by heavy trucks, through residential areas were successfully

    The requirement of this leadingmail order company was for a reliable, continuous means oftransport for a large quantity ofparcels between the packing plantand the distribution center.

    Material handled: Postal parcels

    Throughput capacity 20000 parcels/h Conveying speed: 0,8/1,6 m/s

    Drive capacity: 45 kW

    Center distance: 1158 m

    Belt width: 1200 mm

    Curve radii: 775 / 1300 / 2000 m

    No. of horizontal curves: 3

    No. of vertical curves: 2

    Overland troughed belt conveyors

    with vertical and horizontal curves for piece goods

    Rh

    = 13

    00 m

    Center distance 1158 m

    Industrial area

    Dispatch house

    Residential and industrial area

    Distribution center

    Conveying direction

    Rh

    = 2

    000

    m

    Rh

    = 7

    75 m

    Expressway

    Railway

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    Installation Rohrbach Zement, Dotternhausen/Germany

    this curved belt conveyor isthrough public access areas, sopersonal safety and environmentalprotection had to be of prime concern.

    a 300 meter long moveable feed conveyor that has a charging hopper. The charging hopper is fedby mobile loading equipment atthe quarry face. The installation of

    The 2360 meter long horizontalcurved belt conveyor is used forthe development of a new lime-stone quarry. The loading of themain belt conveyor is done from

    Material handled: Slate

    Conveying capacity: 450 t/h

    Conveying speed: 1,95 m/s

    Drive capacity: 3 x 55 kW

    Center distance: 2360 m

    Belt width: 800 mm

    Curve radius: 1.700 m

    No. of horizontal curves: 4

    Overland troughed belt conveyors

    with vertical and horizontal curves for bulk material handling

    Conveying direction

    Tunnel Bridge

    Tunnel

    Rh

    = 1700 m

    Rh

    = 2600 m

    Rh

    = 1

    800

    m

    Rh

    = 2

    350

    m

    Center distance 2360 m

  • Conveying direction

    Center distance 750 m

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    Installation Portlandzementwerk Wittekind, Erwitte /Germany

    Overland tube belt conveyors for bulk material handling

    The tube belt conveyor is utilized for the transportation of limestonebetween the quarry and a material surge silo in the cement plant.Considerable cost savings were realized by using the tube belt conveyor in place of the continuous utilization of 5 heavy duty dumptrucks that were the original operation.

    Material handled: Limestone

    Conveyingcapacity: 650 850 t/h

    Conveying speed: max. 3,1 m/s

    Drive capacity: 3 x 160 kW

    Center distance: 750 m

    Tube diameter: 350 mm

    Inclination angle: max. 22,5

    No. of horizontal curves: 2

    Vertical curves: 2

    Hoisting height: 82 m

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    The BEUMER tube belt conveyorhandles corn (granular) from thedock area to the plant. The requirement of 4 horizontaland 3 vertical curves make an ideal installation for the tube belt conveyor.

    Material handled: Maize

    Conveyingcapacity: confidential

    Conveying speed: max. 2,75 m/s

    Drive capacity: 75 kW

    Center distance: 385 m

    Tube diameter: 200 mm

    Inclination angle: max. 15

    No. of horizontal curves: 4

    No. of vertical curves: 3

    Installation Cerestar, Krefeld /Germany

    Conveying direction

    Rh

    = 110 m

    Rh

    = 110 m

    Rh

    = 110 m

    R h=

    110

    m

    Center distance 385 m

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    Installation Wlfrather Zement, Stenich Plant /Germany

    Material handled: limestone

    Capacity: 350 t/h

    Conveying speed: 2,5 m/s

    Drive capacity: 132 kW

    Center distance: 568 m

    Tube belt diameter: 250 mm

    Belt width: 960 mm

    Curve radius: min. 150 m

    No. of horizontal curves: 6

    No. of vertical curves: 6

    Overland tube belt conveyors for bulk material handling

    Conveying direction

    Rv3 Rv5

    Rv6Rv4Rv2Rv1

    Center distance 568 m

    A tube belt conveyor was selectedfor the transport of limestone between the quarry and the cement plant. This particular instal-lation required a combination ofspecial belt conveyor technologyapplied to satisfy the challenges ofa difficult terrain.The BEUMER tube belt conveyornot only satisfied the clients tech-nical demands and the problems ofthe difficult terrain, but also metthe stringent demands regardingprotection of the environment andnature.

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    Until the installation of the tubebelt conveyor, the railway systemwas used for the internal planthandling of the burned limestonebetween the kiln and the grindinginstallation. The use of a BEUMERtube belt conveyor greatly reducedthe high costs associated with the original track sys

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