Parts List DuraPail Bulk Melters DP020 - Nordsonemanuals.nordson.com/adhesives/English_Manuals/7135694.pdf · Parts List DuraPail Bulk Melters DP020 Parts List P/N ... FoamMix, HDLV,

Parts ListDuraPail� Bulk Melters

DP020

Parts List P/N 7135694E− English −Issued 01/09

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

P/N 7135694E � 2009 Nordson CorporationPARTS_DP020

HinweisDiese Betriebsanleitung ist für die gesamte Baureihe gültig.

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2007.No part of this document may be photocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information contained in this publication is subject to

change without notice.

2009 All rights reserved.

TrademarksAccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve,CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen,Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray,Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, iControl, iFlow, Isocoil, Isocore, Iso-Flo,iTRAX, JR, KB30, Kinetix, Little Squirt, LogiComm, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt,Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, PorousCoat, PowderGrid, Powderware, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard,SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat,Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, Ultra,Ultrasaver, UniScan, UpTime, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more.are registered trademarks − ® − of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, BetterBook, Blue Series,CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Color-on-Demand, Controlled Fiberization, Control Weave, cScan, CPX, DispensLink,Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, E-Nordson, Easy Clean, EasyOn, Eclipse, Equi=Bead, ESP, Exchange Plus, FilEasy, Fill Sentry,FluxPlus, Gluie, G-Net, G-Site, Ink-Dot, iON, Iso-Flex, iTrend, KVLP, Lacquer Cure, Lean Cell, Maverick, Maxima, MicroFin, MicroMax, Mikros,MiniBlue, MiniEdge, Minimeter, Multifil, Myritex, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, PluraMix, Powder Pilot,Powercure, PreciseCoat, Primarc, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic,Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureMix, SureSeal, Sure Wrap,Swirl Coat, Tempus, ThruWave, Trade Plus, TrueBlue, Ultrasmart, Universal, ValveMate, Viper, Vista, VersaDrum, VersaPail, WebCure, 2 Rings (Design)are trademarks − � − of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners’ rights.

Table of Contents I

P/N 7135694E� 2009 Nordson Corporation PARTS_DP020

Table of Contents

How to Use Illustrated Parts List 1. . . . . . . . . . . . . . . . . . . . . . . . . Fasteners 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Designation 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly Overview (1) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly Overview (2) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating Punch 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Melting Plate and Sealing Ring 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . Air-relief Valve 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum Centralisation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locking Basic Unit 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Valve 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aeration 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Complete (Pneumatic Diagram) 16. . . . . . . . . . . . . . . . . .

Service Kits 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Components 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Part 1 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part 2 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Kits 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . By-Pack Frequency Converter 24. . . . . . . . . . . . . . . . . . . . . . . .

Part 3 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Schedule of Fasteners 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII


Parts 1


How to Use Illustrated Parts ListThe parts lists in this section are divided into the following columns:

Item— Identifies illustrated parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in theillustration. A row of hyphens in the column Part (- - - - -) indicates thatthis part can not be ordered separately.

Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.

Quantity— The quantity needed per unit, assembly or subassembly.The abbreviation AR (as required) is used when this item is a bulk itemor when the quantity per assembly depends on the product version ormodel.

Code— The code indicates which spare parts are to be used for acertain unit model, as shown in this table:

P/N Characteristics Code

729337 Smooth melting plate, 286 mm, 400 VAC, PR12m2 Pump, 176�C OTT A

729338 Smooth melting plate, 286 mm, 240 VAC, PR12m2 Pump, 150�C OTT B

729283 Smooth melting plate, 280 mm, 400 VAC, PR25m2 Pump, 176�C OTT C

729339 Smooth melting plate, 286 mm, 240 VAC, PR25m2 Pump, 176�C OTT D

729340 Smooth melting plate, 280 mm, 400 VAC, Gerotor Pump, 176�C OTT E

729341 Axial melting plate, 280 mm, 400 VAC, Gerotor Pump, 230�C OTT F

729342 Axial melting plate, 286 mm, 400 VAC, Gerotor Pump, 230�C OTT G

729343 Axial melting plate, 286 mm, 240 VAC, Gerotor Pump, 230�C OTT H

7109896 Smooth melting plate, 286 mm, 240 VAC, PR12m2NH Pump, 230�C OTT I

7116238 Smooth melting plate, 286 mm, 400 VAC, PR25m2 Pump, 176�C OTT J

Fasteners

Fasteners are shown as Fx in every illustration, whereby ”x” indicates thenumber of the fastener in the list Schedule of Fasteners at the end of thischapter.

Component Designation

The electrical components are labeled in accordance with DIN 40719,part 2.

2 Parts


Assembly Overview (1)

7

3

21

20

1 2 4

19

18

9

6

8

14

15

17

16

13

12

1110

5

Parts 3


Item P/N Description Page Quantity Code

1 394958 Electrical panel housing, lh, compl. - 1

2 203733 Electrical panel housing, rh side, compl. - 1

3 207553 Cover, tower, front top - 1

4 207088 Cover, tower, top - 1

5 207412 Regulator, compl. A - 1

6 7140020 Coupling, SEMIFLEX, NFB, 4.7/2, D17F7/12,7H7 - 1

7 729187 Pneumatic cylinder A - 2

8 254247 Gear pump, PR12m2 - 1 A, B

259600 Gear pump, PR12m2NH - 1 I

254279 Gear pump, PR25m2 - 1 C, D, J

785666 Pump assembly, gerotor GER19 - 1 E, F, G, H

9 427571 Drip tray, air-relief valve - 2

10 315383 Safety valve, 100bar 13 1

11 − Melting plate 8 1

12 7140488 Heating punch BM20 PR D274 2SAS compl. 6 1 A, B, C, D,I, J

7140489 Heating punch BM20 GER19 D274 2SAS compl. 1 E, F, G, H

13 − Air-relief valve A 10 1

14 394043 Aeration rod, compl. - 1

15 729805 Aeration, manual 14 1

16 729796 Proximity switch, SME0−8E−K−24−S6 - 1

17 729797 Mounting kit, SMB-8E, proximity switch - 1

18 207082 Cover, tower, front bottom - 3

19 729606 Cover, electrical cabinet, front - 1

20 207083 Cover, tower, (main switch) - 1

21 394963 Cover, tower, front switch (Up/down selector switch) - 1

Note A: Refer to page 16, Pneumatic Complete (Pneumatic Diagram)

4 Parts


Assembly Overview (2)

35

34

26

41

38, 39

73637

30, 31

28, 29

33

32

27

25

23, 24

40

Parts 5


Item P/N Description Page Quantity Code

23 394957 Link, energy chain, adapter - 1 pair

24 729194 Link, energy chain - 29

25 207577 Electrical cabinet, top - 1

26 203790 Tower back - 1

27 203768 Electrical cabinet, rear - 1

28 207118 Cable gland, polyamid, M16x1,5 - 1

29 207121 Lock nut, polyamid, metric, M16x1,5 - 1

30 207669 Cable gland, polyamid, M32x1,5 - 1

31 207626 Lock nut, polyamid, metric, M32x1,5 - 1

32 203436 elec. panel housing VB NW rear plug - 1

33 207413 Pneumatic valve - 1

34 394052 Hoop guard - 1

35 207364 Protection cover - 1

36 203897 Drum centralisation, complete 11 2

37 394244 Locking basic unit 12 1

38 250180 Hose fitting, 8 mm - 2B

972622 Hose fitting, 16 mm - 2B

39 252971 Protection cap - 1

40 394956 Motor 0,37 kW A - 1

41 448009 Hose support - 2

- - Pneumatic complete (pneumatic diagram) 16 -

- - Electrical components 20 -

- - Schedule of Fasteners 28 -

Note A: Refer to page 26, Part 3

B: Only one hose fitting is mounted, the other ones are provided with the unit

6 Parts


Heating Punch

8

7

F3

F5

F2 F4F1

F6

11

F1

F2

F3

F3 1 F3 F4 2 4 F5 F5

F7

3 F6

F6

7

7

98

10

F4F3

F8

6

Parts 7


Item P/N Description Quantity Note Code

- 7140488 Heating punch BM20 PR D274 2SAS compl. 1 A, B, C,D, I, J

- 7140489 Heating punch BM20 GER19 D274 2SAS compl. 1 E, F, G, H

1 416873 � Sealing ring, 4x8, DIN7603 form A 1

2 427972 � Electric cover, 105x70x3 VX CE 1

3 411177 � Seal electric cover, 105x70x0,8 1

4 251041 � Luster terminal, ceramic, 2pin 2

5 − � − −

6 250228 � Sealing ring 26x32x2 DIN7603 form A 1

7 250306 � Screw plug, 3/8, NPTx12 mm 2

8 250302 � Screw plug, 1/8, NPTx7,5 mm black 3

9 7140478 � Heating punch BM20 PR D274 2SAS VX 1 A, B, C,D, I, J

7140479 � Heating punch BM20 GER19 D274 2SAS VX 1 E, F, G, H

8 Parts


Melting Plate and Sealing Ring

24

1

3

Parts 9



1 276986 Seal, T.E.S, Model 500 1 C, E, F

274380 Seal, T.E.S, Model 500 1 A, B, D, G, H,I, J

2 250290 O-ring, 10x2, PTFE 1

3 785575 Melting plate, smooth, D274, VX, compl. 1 C, E

785573 Melting plate, axial, D274, VX, compl. 1 F

783425 Melting plate, smooth, D274, VX, compl. 1 A, B, D, I, J

783423 Melting plate, axial, D274, VX, compl. 1 G, H

4 292484 O-ring, 22x2, PTFE 1

10 Parts


Air-relief Valve

F25

1

4

1 2

3

F22

F26

F27


1 259425 � Ball valve, 2ways, iR1/4, DN6, PN30, VX 1

2 394954 � Stop 1

3 269172 � Double nipple, aR1/4−aR1/4 1

4 207363 � Extension, L450 1

Parts 11


Drum Centralisation

F14

1

F14

1


— 203897 Drum centralisation complete 1

1 203998 � Clamping jaw 2

12 Parts


Locking Basic Unit

F15 1 2

3


- 394244 Locking basic unit 1

1 394046 � Flange, aeration, VX 1

2 394243 � Screw plug, R3/8, L141 1

3 251982 � O-ring, 20x2,5 1

Parts 13


Safety Valve

7

6

5

1

2

3

4

Item Part Description Quantity Note Code

− 315383 Safety valve, 100bar 1

1 402613 � Set screw, “black“, MX, max. 100bar 1

2 250164 � Compression spring, 2.2x7.4x34.4 1

3 252665 � Piston, safety valve 1

4 250283 � O-ring, 6x2 1

5 250252 � O-ring, 11x2 1

6 401850 � Valve element, safety, MX 1

7 291460 � Set screw, M4x6/45H, DIN915 1

14 Parts


Aeration

12

11

10

4

9

7

2

3

4

5

6

7

8

Parts 15



− 729805 aeration, manual DuraDrum 1ÁÁÁÁÁÁÁÁ

2ÁÁÁÁÁÁÁÁ

394047ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� pipe, double side a=3/8”ÁÁÁÁÁÁÁÁÁÁ

1ÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁ3ÁÁÁÁÁÁÁÁ


� fitting iG3/8−iG3/8ÁÁÁÁÁÁÁÁÁÁ

1ÁÁÁÁÁÁÁÁ


ÁÁÁÁ4ÁÁÁÁÁÁÁÁ252032

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� sealing ring R3/8 type:PDR−38

ÁÁÁÁÁÁÁÁÁÁ2

ÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁ

5ÁÁÁÁÁÁÁÁÁÁÁÁ

433461ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� male air coupling aG3/8 L33ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

1ÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁ6 ÁÁÁÁÁÁÁÁ

257217 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

� female air coupling d9 NW7,2 L60 ÁÁÁÁÁÁÁÁÁÁ

1 ÁÁÁÁÁÁÁÁ




� hose clamp D10−16/9 DIN3017 ÁÁÁÁÁÁÁÁÁÁ

2 ÁÁÁÁÁÁÁÁ




� hose grey type:801−9,5 ÁÁÁÁÁÁÁÁÁÁ

AR ÁÁÁÁÁÁÁÁ




� hose nozzle aG1/4 Di9 L38 ÁÁÁÁÁÁÁÁÁÁ

1 ÁÁÁÁÁÁÁÁ




� ball valve 2ways iG1/4−iG1/4 DN8 PN10ÁÁÁÁÁÁÁÁÁÁ

1 ÁÁÁÁÁÁÁÁ


ÁÁÁÁ11ÁÁÁÁÁÁÁÁ


� double nipple aR1/4−aR1/4ÁÁÁÁÁÁÁÁÁÁ

1ÁÁÁÁÁÁÁÁ


ÁÁÁÁ12ÁÁÁÁÁÁÁÁ428617

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ� connection piece aG1/4−iG1/4 90° L35 NW6

ÁÁÁÁÁÁÁÁÁÁ1

ÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁ

16 Parts


Pneumatic Complete (Pneumatic Diagram)

(#1)

(#2)

Parts 17



1 729851 � Solenoid valve, 5/3-ways, 24V, G1/4 12 314276 � Silencer, G1/4 13 394693 � Throttle, G1/4 14 729361 � Pressure switch, 0.1-1bar, G1/4 25 729364 � Protection cap, pressure switch 26 � Sealing ring, R1/4, type: PDR-14 67 � Hose nozzle, aR1/4, Di6 18 � Hose clamp, D8-12, DIN3017 1

12 � Plug-type thread-in ftg., -W-D06-R1/4-TURN 215 418507 � Plug−type thread fitting −Y−D06−D06−CONN 217 729187 � Pneumatic cylinder, DNC125-500-P-A-SM1222 2 A18 207412 � Regulator, compl. 119 � T-piece, 1xaG1/4-2xiG1/4 120 785733 � Safety valve, 1.0 bar, 1/4 121 � Hose clamp, D10-16/9, DIN3017 222 � Hose grey, type:801-9.5 500 mm23 � Sealing ring, R1/4, type: PDR-14 624 � Bulkhead connection, iG1/4 126 � Hose grey, type:801-6.3 2.000 mm27 � Hose clamp, D8-12, DIN3017 228 � Reducer, aG1/2-iG1/8, L16 429 � Sealing ring, 21x26, DIN7603 form A 430 418509 � Plug−type thread−in ftg.−W−D06−R1/8−TURN 232 � Pipe, ermeto, Di4, Da6, L680 233 400003 � Plug−type thread−in ftg.−G−D06−R1/8−0000 234 418508 � Plug−type thread−on ftg.−G−D06−G1/4−0000 235 � Pipe, ermeto, Di4, Da6, L70 236 � Plug-type thread fitting, -G-D06-D06-BHD 437 � Plug-type thread fitting, -T-D06-D06-CONN 238 � Plug-type thread fitting, -L-D06-D06 239 � Hose, air-operated, D6.0, d4.0, PUR, silver 1.500 mm40 � Hose, air-operated, D6.0, d4.0, PUR, blue 1.500 mm41 � Bulkhead connection, iG1/4 142 401203 � Safety valve, 7.5 bar, 1/4 143 255164 � Air coupling, male, aR1/4, NW7.2, L33 144 280370 � T-piece, 3xiRp1/4 145 � Double nipple, aR1/4-aR1/4 146 255166 � Sealing ring, R1/4, type:PDR-14 447 � Hose nozzle, aR1/4, Di6 248 � Hose clamp, D8-12, DIN3017 249 284549 � Fitting G1/4 1xiG1/4 250 � Hose nozzle, aR1/4, Di9 151 284550 � Hollow screw 2single G1/4 L56 152 729805 � Aeration, manual 1

Note A: Service Kit is available. Refer to page 18, Service Kits

18 Parts


Service Kits


— 7126484 service kit f.pressure cylinder PN729187 1 A

Note A: Allow only qualified personnel to replace service parts. Follow the safety instructions here and in theentire documentation. Observe the final torques:

200 Nm Loctite 243

Parts 19


Intentionally left blank

20 Parts


Electrical Components

Part 1

-61N1

-61F1

-6F2

-161K3

-161F7

-1F6

-XL0

-XL8

-6N3

-6N2

-81A2

-166K3

-XLP

-XLY

-XLPE

-XL11

-XL12

-161T5

-6N4

-61Z1

-161K5

-XLM(-161V3)(-215V5)

Parts 21


Note Item = Component designation with reference to the Wiring Diagram, see explanation page 1, ComponentDesignation


-1F6 256144 Circuit breaker 32A 3−pole FAZ−B32/3 1

-6F2 256141 Circuit-breaker, 16A 3-pole, FAZ-3-B16 1

-6N2 207397 Solid-state-relay, G3PB, 100-260V, max. 25A 1 A - J

-6N3 1 A, C, E, F,G, J

-6N4 1 A - J

-61F1 456986 Circuit-breaker, 16A, 1-pole, FAZ-1-S16 1 A, C, E, F,G, J

408303 Circuit-breaker, 16A, 2-pole, FAZ-2-S16 1 B, D, H, I

-61N1 729665

783277

Motor controller, progr., 550W, E82EV551K2C200

Standard-I/O, motor controller, E82EV/MVxxxKx

1

1A

−61Z1 7140101 Interference filter 230VAC/2x6A 1

-81A2 184234 PCA,PWR MOD,4CH,240V,MS/US/AS 1 B

-161F7 254251 Circuit-breaker, 10A, 2−pole, FAZNC10-2 1

-161K3 217037 Amplifier component, VS1, DIL− Replaced by P/N7104924, use kit 7116748 for replacement

1 Checkdesignition

oninstalledcontactor

7104924 Relay coupler 24VDC 1

-161K5 251797 Contactor, DIL, OM/22/35A/380V− Replaced by P/N7116738, use kit 7116749 for replacement

1 Checkdesignition

oninstalledcontactor

7116738 Contactor DILMC17−10(230V50/60HZ) 1

-161T5 207678 Power supply, 230V/N/24V, 90W 1

-161V3 7109723 Terminal block ZDK 2,5/1,5D1 − since 11/2006 1

-166K3 729054 Relay, two hand, 24VDC, ESR4-NZ-21 1

-215V5 7109723 Terminal block ZDK 2,5/1,5D 1

-XL0

-XL8 A, C, E, F,G, I

-XL11

-XL12

-XLM

-XLP

-XLPE

Note A: Order kit 7140702 for plug replacement. See page 24, By-Pack Frequency ConverterB: Order service kit 1031202 for replacement

22 Parts


Part 2

-85A1

-81A1

-161E5

-85A6

-XL2

-197K4-197K3

-132K8

-215K6



-81A1 1025597 PCA, expansion 1 A

-85A1 1077997 BOARD, MAIN W/HT SINK ASSY, DURABLUE 1 B, C

-85A6 1031503 Panel display, assembly, w/CPU 1 D

-161E5 207400 Fan, 4100N, V=160 3,5W 1

785745 Filter, PFA2000 RAL9011 1

-132K8-197K3-197K4-215K6

285332

263998

261991

Relay, MY4N-D2/24VDC, w/indicating lamp

Relay socket

Retaining clip for relay

1

1

2

E

Note A: Order service kit 1031201 for replacement

B: Order service kit 1078624 for replacement

C: Order service kit 1031203 for fuse replacement

D: Order service kit 394734 for replacementE: -197K4 is not standard until April 2005. It can be replaced with a timer relay (P/N 403687) for function

Follow-up time. Order kit 7126303 and refer to manual, section Installation for replacement

Parts 23


Service Kits


— 1031201 Service kit, Expansion board —

- - - - - - � Instruction sheet 1


— 1028325 Service kit, board, display/central processing unit (CPU) —

- - - - - - � PCA, display/CPU 1

- - - - - - � Stand-off, hex, M3 x 8 mm 6

- - - - - - � Washer, lock, M3 6



− 1031203 Service kit, fuses, main board −

105419 � Fuse, fast, 10 A, 250 VAC, 1/4 x 11/4 in., F1−F2 2

939955 � Fuse, slow, 2 A, 250 VAC, 5 x 20 mm, F3−F4 2

- - - - - - � Fuse, fast, 5 A, 250 VAC, 5 x 20 mm, F5−F6 2

939683 � Fuse, 6.3 A, 250 VAC, 5 x 20 mm, F7−F12 6



− 1031200 Board, main, with heat sink −

- - - - - - � Board, with heat-sink 1


24 Parts


By-Pack Frequency Converter

Item P/N Description Quantity Note Code− 7140702 Accessories f. freq.converter (by−pack) 1

1 - - - - - � Fastener f.Lenze FU 8200 Vector 1

2 - - - - - � Strip f.Lenze FU 8200 Vector 1

3 - - - - - � Plug ZEC 1,5/3−ST−7,5C2R1,3 1

4 - - - - - � Plug ZEC 1,5/2−ST−7,5C1R1,2 1

5 - - - - - � Plug ZEC 1,5/6−ST−7,5C1R1,6 1

6 - - - - - � Plug ZEC 1,5/6−ST−7,5C4R1,6 1

2

3

5

6

4

Fig. 1

Parts 25


Intentionally left blank

26 Parts


Part 3

-XS10

-XS11

-XS13

-XS19-XS18

-XS12

-215Y2

-215S2

-197B5

-6B7

-61M1

-85A6

-1Q1

-166S3

-85S1

-166S5

-132H1

-215S4-215S5

Parts 27




-1Q1 253639 Main switch, 3x32A / red/yellow 1 A, C, E, F,G, J

252794 Main switch, 3x63A RD/YE 1 B, D, H, I

-6B7 120167 Temperature sensor, RTD, 1/4x1.25, nickel 1

-61M1 394956 Motor, 0.37kW 1

-132H1 729382

788607

788608

788605

788606

Light tower, 24V red/yel/grn/clr

� LED-lamp, yellow, 24V / 40mA

� LED-lamp, clear, 24V / 40mA

� LED-lamp, red, 24V / 40mA

� LED-lamp, green, 24V / 40mA

1 Accessories

-85S1 271936 Thermostat, kit, 300deg F 1 B

271929 Thermostat, kit, 350deg F 1 A, C, D, E, J

271937 Thermostat, kit, 450deg F 1 F, G, H, I

-166S3-166S5

207586

460768

460769

460770

Push button, actuator, Type:M22-D-S

� Mounting adapter, Typ:M22−A

� Contact block, Typ:M22CK10

� Contact block, Typ:M22CK01

2

1

1

1

-197B5 729796

729797

Proximity switch, SME0-8E-K-24-S6

� Mounting kit, SMB-8E, proximity switch

1

-215S2 207585

460768

460769

Selector switch, type:M22-WRLK3-G

� Mounting adapter, type:M22-A

� Contact block, type:M22CK10

1

1

2

-215S4-215S5

729361 Pressure switch, 0.1-1bar, G1/4 2

-215Y2 729851 Solenoid valve, 5/3ways, 24V, G1/4(refer to page 16, Pneumatic Complete (PneumaticDiagram)

1

-XS10-XS11-XS12-XS13

-XS18

-XS19

28 Parts


Schedule of Fasteners

Number Description PartF1 Hexagon nut, M4, DIN934 250141

F2 Serrated lock washer, D4.3, DIN6798 265197

F3 Washer, 4.3mm, DIN125 type A 250092

F4 Allan head cap screw, M4x10, DIN912-A2-70 250073

F5 Hexagon head screw, M8x70/10.9, DIN931 415662

F6 Washer, D8.4, DIN125 type B 256853

F7 Hexagon head screw, M8x140, DIN931 415487

F8 Allan head cap screw, M3x50, DIN912, stainless 250002

F9 Allan head cap screw, M8x60/10.9, DIN912 253322

F10 Washer 250623

F11 Allan head cap screw, M8x75/10.9, DIN912 250039

F12 Washer 255321


F14 Hexagon head screw, M12x80/10.9, DIN931 415834


F16 Washer, D13, DIN9021 type B 415349



F19 Washer, D8.4, DIN125 type B, stainless 256853

F20 Hexagon nut, M8, DIN934, stainless 254714

F21 Allan head cap screw, M8x12/12.9, DIN912, stainless 250079

F22 Washer, D5.3, DIN125 type A 255264



F25 Set screw, M4x4/45, DIN913 250062


F27 Allan head cap screw M4x8 DIN912 niro 250009

Documents

Parts List DuraPail Bulk Melters DP020 - Nordsonemanuals.nordson.com/adhesives/English_Manuals/7135694.pdf · Parts List DuraPail Bulk Melters DP020 Parts List P/N ... FoamMix, HDLV,