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Machine Tools / Power Tools Laser Technology / Electronics TruLaser: Cost-effective cutting through thick and thin.

TruLaser - fabmachtech.com · TruLaser 3030: Grows with your business. Small, then not so small: The TruLaser 3030 can be expanded to meet increasing production needs

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  • Machine Tools / Power Tools

    Laser Technology / Electronics

    TruLaser:

    Cost-effective cutting through thick and thin.

  • 2

    Up to the challenge.

    Contents

    Up to the challenge. 2

    In the best hands. 4

    Ample choice. 6

    TruLaser Series 1000 8

    TruLaser Series 3000 12

    TruLaser Series 5000 16

    TruLaser Series 7000 20

    TruLaser Series 8000 24

    Focused knowledge. 28

    Automation

    that pays off. 32

    Software:

    Programmed for success. 34

    TruServices:

    Service like no other. 35

    When you choose TRUMPF you choose the most expedient entry

    into the world of laser cutting. As the world market leader,

    TRUMPF provides everything from a single source: machine, laser,

    automation, software and services. Our comprehensive product

    range in the sheet metal processing chain is supported by a large

    international service network.

    Whatever your requirements, our innovative technology will

    provide you with the most cost-effective solution. Our equipment

    is so easy to operate that even with no experience you will quickly

    be able to cut the highest quality parts and benefit from the

    great advantages of the laser beam: Complete freedom in cutting

    contours across an extremely wide range of material types and

    thicknesses.

    1 The most cost-efficient solution for every requirement.

    2 The most innovative laser cutting technology.

    3 Easy to operate.

    4 Wide range of capability in terms of contours, sheet thicknesses and materials.

    5 Everything from a single source: machine, laser, automation, software.

    TruLaser: Benefits at a glance.

  • 3

    1 The most cost-efficient solution for every requirement.

    2 The most innovative laser cutting technology.

    3 Easy to operate.

    4 Wide range of capability in terms of contours, sheet thicknesses and materials.

    5 Everything from a single source: machine, laser, automation, software.

    TruLaser Series 1000Low cost, compact and operator-friendly machines. Its ability to fit in the smallest

    spaces combined with low investment and operating costs and easy operation are

    convincing features of the TruLaser Series 1000.

    TruLaser Series 3000 Flexible standard machines. The flexibility and reliability of these genuine all-around

    machines is exceptional.

    TruLaser Series 5000 Productive machines. These powerhouses set high standards of productivity and

    cost efficiency.

    TruLaser Series 7000 High-precision machines for serial production. Equipped with two cutting heads,

    these machines produce parts in parallel: the best way to achieve maximum productivity

    at the highest level of precision.

    TruLaser Series 8000 Flexible oversize format machines. These machines deliver the highest cost efficiency

    and excellent part quality in the oversize range.

  • 4

    In the best hands.

    Quality thrives in the right environment.

    TRUMPF machines are renowned for their reliability and superb quality. Thats because our high quality standards are deeply embedded

    in our corporate culture and are rigorously applied on a worldwide basis. Through our SYNCHRO production system, we are continuously

    optimizing our processes, products and services. TRUMPF produces all of its machines on synchronized, standardized flow lines because

    optimum quality can only be achieved through reliable processes.

  • 5

    Sustainable thinking.

    We aim to run a cost-effective and responsible business which

    makes efficient use of resources. For example, the tiny nozzle

    diameters of our lasers keep gas consumption to a minimum. With

    the TruFlow, we offer you the worlds most efficient CO2 laser.

    The universal cooling interface provides efficient machine cooling.

    Setting standards.

    TRUMPF consistently invests in research and development at a

    level well above the industry average. Our innovative products

    and functions constantly set new standards in the field of laser

    processing. One example of this is BrightLine fiber the quality

    breakthrough in solid-state laser cutting.

    Making technology simple.

    We are driven by our desire to make high-tech laser cutting

    available to everyone. Thats why we focus on developing

    machines that are user-friendly and easy to operate. Installation,

    maintenance and programming can be performed without much

    effort. Many innovations make your everyday work easier: as an

    alter native to the control panel, the MobileControl app gives you

    the ability to monitor and control your machine.

    Best choice based on experience.

    Our expertise in lasers is based on four decades of experience

    and the installation of more than 60,000 lasers worldwide. For

    each laser cutting machine, we carefully select the best option

    from our eight different types of lasers. As the technology leader,

    we provide you with neutral, results-oriented advice to help you

    find the optimum and most cost-effective solution for your

    particular field of application.

  • 6

    Amplechoice.

  • 7

  • 8

    Et, suscil irit, vent lobore.

    Lesenim quam:

    TruLaser Series 1000

    Low cost, compact and operator-friendly machines.

    These compact machines offer extremely low investment and operating costs combined

    with the ultimate in user-friendly operation. The dialog-based operating concept makes

    it quick and easy to find the function you need. It takes just a few hours to install a

    machine, so you will be cutting your first parts before you know it.

  • 9

    1 Low investment and operating costs.

    2 Very easy to operate.

    3 Small footprint of only 270 ft.

    4 Quick and easy installation.

    5 Affordable entry into laser welding.

    Benefits at a glance.

  • 10

    TruLaser Series 1000

    Low shipping and space costs.

    Shipping is easy and therefore inexpensive. With a footprint of

    just 270 ft also saves on space related costs.

    Minimal setup and installation costs.

    It takes just a few hours to get one of our machines up and

    running, reducing installation and setup costs. The machines low

    weight requires a floor thickness as low as 4 inches, and the

    machine does not need to be anchored to the floor, so no drilling

    is required.

    Laser cutting for less.

    Simple to operate.

    The operating concept allows you to choose between beginner

    and advanced level. With the beginner level, only the keys needed

    for fast part cutting are visible. The machines of the TruLaser

    Series 1000 ensure operation is safe even if you have never used

    a laser machine before. At the advanced level, you can easily

    adjust all of the technological settings yourself.

    Low training costs.

    The intuitive operating system in the TruLaser Series 1000 is quick

    and easy to learn so you can keep training costs to a minimum.

  • 11

    Laser data

    TruCoax 2500 TruDisk 2001 TruDisk 3001

    Max. power 2500 W 2000 W 3000 W

    Wavelength 10.6 m 1.03 m 1.03 m

    Max. sheet thickness

    Mild steel 0.6 in. 0.6 in. 0.8 in.

    Stainless steel 0.3 in. 0.3 in. 0.6 in.

    Aluminum 0.25 in. 0.25 in. 0.5 in.

    Copper 0.12 in. 0.16 in.

    Brass 0.12 in. 0.16 in.

    Power consumption of the entire system[3] 8 58 kW 6 18 kW 9 23 kW

    [3] Including suction, control, HF generator and cooling system, depending on the machining program.Subject to alteration. Only specifications in our offer and order confirmation are binding.

    Machine data

    TruLaser 1030 TruLaser 1030 fiber

    Working range

    X axis 120 in. 120 in.

    Y axis 60 in. 60 in.

    Z axis 3 in. 3 in.

    Workpiece

    Max. weight 1587 lbs. 1587 lbs.

    Max. speed

    Simultaneous 3346 in / min 3346 in / min

    TRUMPF CNC control B&R B&R

    Accuracy[1]

    Position deviation Pa 0.004 in. 0.004 in.

    Average position scatter Ps max 0.001 in. 0.001 in.

    Dimensions and weight[2]

    Length 291in. 307 in.

    Width 110 in. 110 in.

    Height 90 in. 114 in.

    Weight 21.451 lbs. 22,928 lbs.

    Available lasers TruCoax 2500 TruDisk 2001 / 3001

    [1] Position scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.[2] Approximate values (TruDisk not included): The exact figures can be obtained from the applicable installation plan.Subject to alteration. Only specifications in our offer and order confirmation are binding.

  • 12

    Flexible standard machines.

    These versatile laser cutting machines provide outstanding flexibility and reliability. The

    TruLaser Series 3000 is based on a remarkably simple operating and maintenance concept

    and offers numerous options to enhance its versatility. The use of a single cutting

    head for all sheet thicknesses eliminates the need to change cutting heads when you

    switch to a different type of sheet. And the adjustable control panel features convenient

    and intuitive touch operation to guide you through the program functions.

    TruLaser Series 3000

    Illustration serves only as example, and might not exactly depict the item delivered.

  • 13

    1 First-class processing flexibility.

    2 High cutting speeds and minimal downtime.

    3 Low and easy maintenance.

    4 A high level of operator ergonomics.

    5 Various automation options.

    Benefits at a glance.

  • 14

    TruLaser Series 3000

    Easy to operate and endlessly versatile.

    These machines are designed to be easy to operate and maintain. The components are clearly marked and easily accessible. This

    makes maintenance even easier, so you can get the machine running again even faster. The machines offer the ability to incorporate

    many additional functions, helping you to respond with flexibility to changing needs and minimize unproductive time.

    The lens and nozzle technology package greatly

    simplifies lens and nozzle operation.

    You can cut tubes on your CO2 and solid-state laser

    cutting systems using the RotoLas, an aux iliary device.

    The side positioning of the pallet changer cuts the

    footprint by about 20 percent.

    TruLaser 3030: Grows with your business.

    Small, then not so small: The TruLaser 3030 can be expanded to meet increasing production needs. With its flexible format and endless

    automation options, the TruLasr 3030 can be configured in a small footprint with the side positioning of the pallet changer and can

    become a fully automated production cell with part removal and storage capabilities.

    With automated

    storage facility.

    With pallet changer and

    LiftMaster Compact.

    With automated pallet

    changer in the side position.

  • 15

    Laser data

    TruFlow 3200 TruFlow 4000 TruFlow 5000 TruFlow 6000 TruDisk 3001 TruDisk 4001

    Max. power 3200 W 4000 W 5000 W 6000 W 3000 W 4000 W

    Wavelength 10.6 m 10.6 m 10.6 m 10.6 m 1.03 m 1.03 m

    Max. sheet thickness

    Mild steel 0.8 in. 0.8 in. 1 in. 1 in. 0.8 in. 0.8 in.

    Stainless steel 0.5 in. 0.6 in. 0.8 in. 1 in. 0.6 in. 0.8 in.

    Aluminum 0.3 in. 0.4 in. 0.5 in. 0.6 in. 0.6 in. 0.8 in.

    Copper 0.25 in. 0.3 in.

    Brass 0.25 in. 0.3 in.

    Power consumption of the entire system[5] 9 56 kW 9 61 kW 11 76 kW 11 82 kW 6 23 kW 6 28 kW

    [5] Including suction, control, HF generator and cooling system, depending on the machining program.Subject to alteration. Only specifications in our offer and order confirmation are binding.

    Machine data

    TruLaser 3030 TruLaser 3040 TruLaser 3060 TruLaser 3030 fiber TruLaser 3040 fiber

    Working range

    X axis 120 in. 160 in. 240 in. 120 in. 160 in.

    Y axis 60 in. 80 in. 80 in. 60 in. 80 in.

    Z axis 4.5 in. 4.5 in. 4.5 in. 4.5 in. 4.5 in.

    Workpiece

    Max. weight 1984 lbs. 3748 lbs. 4409 lbs. 1984 lbs. 3748 lbs.

    Max. speed

    Simultaneous 5512 in / min 5512 in / min 3346 in / min 5512 in / min 5512 in / min

    TRUMPF CNC control Siemens Sinumerik 840D SLSiemens Sinumerik

    840D SLSiemens Sinumerik

    840DSiemens Sinumerik

    840D SLSiemens Sinumerik

    840D SL

    Accuracy[1]

    Position deviation Pa 0.002 in. 0.002 in. 0.002 in. 0.002 in. 0.002 in.

    Average position scatter Ps max 0.001 in. 0.001 in. 0.001 in. 0.001 in. 0.001 in.

    Dimensions and weight[2]

    Length 366 / 236[3] in. 473 in. 634 in. 347 in. 449 in.

    Width 185 / 299[3] in. 209 in. 205 in. 237 in. 265 in.

    Height 87 / 87[3] in. 87 in. 79 in. 95 in. 95 in.

    Weight 26,455 lbs. 28,660 lbs. 47,399 lbs. 26,455 lbs. 26.985 lbs.

    Available lasersTruFlow

    3200 / 4000 5000 / 6000

    TruFlow 3200 / 4000 5000 / 6000

    TruFlow 3200 / 4000

    TruDisk 3001 / 4001

    TruDisk 3001 / 4001

    [1] Position scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.[2] Approximate values. The exact figures can be obtained from the applicable installation plan.[3] Applicable when the pallet changer is in the transverse position.[4] Width during processing with pallet guides-folded in.Subject to alteration. Only specifications in our offer and order confirmation are binding.

  • 16

    Productive machines.

    These powerhouses set high standards of productivity and cost efficiency. This is

    made possible by dynamic drives, high axis speeds and a high degree of automation.

    BrightLine and BrightLine fiber guarantee the highest part quality when cutting thick

    sheets in the CO2 and solid-state laser technology fields. With its innovative cooling

    concept, the CO2 laser is the best in its class when it comes to efficiency.

    TruLaser Series 5000

  • 17

    1 Maximum productivity for all types of parts.

    2 Highest part quality in all sheet thicknesses.

    3 Maximum process reliability in fully automatic operation.

    4 Highest energy efficiency.

    5 High axis speed and positioning dynamics.

    Benefits at a glance.

  • 18

    TruLaser Series 5000

    BrightLine fiber guarantees the highest part quality when cutting stainless steel,

    even up to 1 inch thick.

    High productivity for optimized costs per part.

    Real powerhouses.

    These highly productive machines effortlessly process both

    thick and thin sheets. With the TruDisk laser and our highly

    dynamic drives, you can achieve high feed rates of up to more

    than 1969 in/min in stainless steel, 0.04 inch thick. With a laser

    power of up to 8,000 watts, the TruFlow can even cut through

    2 inch thick stainless steel. The machines are designed for

    maximum utility rates and achieve high axis speeds of up to

    11,811 in/min.

    In addition to productivity, the TruLaser Series 5000 sets

    standards in the areas of quality and efficiency.

    Highest part quality.

    For the first time ever, excellent cutting results can be guaranteed

    when cutting thick stainless steel with a solid-state laser machine,

    and this is the result of the BrightLine fiber option.

    Unbeatable efficiency.

    The TruFlow owes the best energy balance in the world to

    an innovative high temperature cooling system. The power

    consumption can thus be reduced by 30%.

  • 19

    Machine data

    TruLaser 5030 TruLaser 5040 TruLaser 5060 TruLaser 5030 fiberTruLaser 5040

    fiber

    Working range

    X axis 120 in. 160 in. 240 in. 120 in. 160 in.

    Y axis 60 in. 80 in. 80 in. 60 in. 80 in.

    Z axis 4.5 in. 4.5 in. 4.5 in. 4.5 in. 4.5 in.

    Workpiece

    Max. weight 3968 lbs.[3] 7055 lbs.[3] 10,582 lbs.[3] 1984 lbs. 3748 lbs.

    Max. speed

    Simultaneous 11,811 in / min 11,811 in / min 11,811 in / min 10,433 in / min 9646 in / min

    TRUMPF CNC control Siemens Sinumerik 840D SLSiemens Sinumerik

    840D SLSiemens Sinumerik

    840D SLSiemens Sinumerik

    840D SLSiemens Sinumerik

    840D SL

    Accuracy[1]

    Position deviation Pa 0.002 in. 0.002 in. 0.002 in. 0.002 in. 0.002 in.

    Average position scatter Ps max 0.001 in. 0.001 in. 0.001 in. 0.001 in. 0.001 in.

    Dimensions and weight[2]

    Length 392 in. 493 in. 667 in. 347 in. 449 in.

    Width 181 in. 212 in. 213 in. 189 in. 214 in.

    Height 95 in. 95 in. 99 in. 95 in. 95 in.

    Weight 26,456 lbs. 30,865 lbs. 37,479 lbs. 26,456 lbs. 28,660 lbs.

    Available lasers TruFlow 6000 / 8000TruFlow

    6000 / 8000TruFlow

    6000 / 8000TruDisk

    3001 / 5001TruDisk

    3001 / 5001

    [1] Position scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.[2] Approximate values. The exact figures can be obtained from the applicable installation plan.[3] This information applies to one pallet. The maximum weight for two pallets is not represented here.Subject to alteration. Only specifications in our offer and order confirmation are binding.

    Laser data

    TruFlow 6000 TruFlow 8000 TruDisk 3001 TruDisk 5001

    Max. power 6000 W 8000 W 3000 W 5000 W

    Wavelength 10.6 m 10.6 m 1.03 m 1.03 m

    Max. sheet thickness

    Mild steel 1 in. 1 in. 0.8 in. 1 in.

    Stainless steel 1 / 1.25 in.[5] 2 in. 0.6 in. 0.8 / 1 in.[6]

    Aluminum 0.6 / 0.8 in.[5] 1 in. 0.6 in. 0.8 / 1 in.[6]

    Copper 0.25 in. 0.4 in.

    Brass 0.25 in. 0.4 in.

    Power consumption of the entire system[4] 10 65 kW 13 95 kW 6 23 kW 6 31 kW

    [4] Including suction, control, HF generator and cooling system, depending on the machining program.[5] With mirror cutting head.[6] With BrightLine fiber.Subject to alteration. Only specifications in our offer and order confirmation are binding.

  • 20

    High-precision machines for serial production.

    Equipped with two cutting heads, these machines produce parts in parallel:

    The best way to achieve maximum productivity at the highest level of precision.TruLaser Series 7000

  • 21

    1 Maximum productivity with second cutting head.

    2 Highest dynamics thanks to linear drives on all axes.

    3 Outstanding accuracy and part quality.

    4 Wide variety of materials.

    Benefits at a glance.

  • 22

    TruLaser Series 7000

    Unrivalled productivity.

    With their high acceleration and axis speeds, these machines

    produce truly astonishing results. Compared to single cutting

    head machines, they can achieve throughput rates up to three

    times higher while considerably reducing the costs per part.

    The TruLaser Series 7000 combines the high productivity of its

    linear drive technology with a unique laser concept. You can

    decide whether you want to produce parts with one or two

    cutting heads. The machine splits the beam of the TruDisk laser

    into two for dual-head operation or uses the whole beam for

    single-head operation. The two cutting heads on the CO2

    machine each have their own TruFlow laser and can each be

    taken offline separately as required.

    Twice the productivity with two cutting heads.

    Electrical panel, structural steel, 0.02 in.

    Unrivalled precision.

    High-resolution, direct measuring systems in all axes, combined with precise laser control, ensure excellent accuracy. As a result, this

    machine is perfect for cutting detailed parts, such as electrical panels.

    Bracket, stainless steel, 0.25 in.

  • 23

    Machine data

    TruLaser 7040 TruLaser 7025 fiberTruLaser 7040

    fiber

    Working range

    X axis 100 in. 100 in. 100 in.

    Y axis 160 in. 50 in. 160 in.

    Z axis 4 in. 4 in. 4 in.

    Workpiece

    Max. weight 4409 lbs. 1102 lbs. 3527 lbs.

    Max. speed

    Simultaneous 11,969 in / min 11,969 in / min 11,969 in / min

    TRUMPF CNC control Siemens Sinumerik 840D SLSiemens Sinumerik

    840DSiemens Sinumerik

    840D

    Accuracy[1]

    Position deviation Pa 0.001 in. 0.001 in. 0.001 in.

    Average position scatter Ps max 0.0008 in. 0.0008 in. 0.0008 in.

    Dimensions and weight[2]

    Length 622 in. 469 in. 662 in.

    Width 287 in. 303 in. 319 in.

    Height 122 in. 138 in. 138 in.

    Weight 36,376 lbs. 22,928 lbs. 33,069 lbs.

    Available lasers TruFlow 3200 / 4000 / 6000 TruDisk 6001 TruDisk 6001

    [1] Position scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.[2] Approximate values. The exact figures can be obtained from the applicable installation plan.Subject to alteration. Only specifications in our offer and order confirmation are binding.

    Laser data

    2x TruFlow 3200 2x TruFlow 4000 2x TruFlow 6000 TruDisk 6001

    Max. power 2 x 3200 W 2 x 4000 W 2 x 6000 W 6000 W

    Wavelength 10.6 m 10.6 m 10.6 m 1.03 m

    Max. sheet thickness

    Mild steel 0.8 in. 0.8 in. 1 in. 0.8 in.

    Stainless steel 0.5 in. 0.6 in. 1 in. 0.8 in.

    Aluminum 0.3 in. 0.4 in. 0.6 in. 0.8 in.

    Copper 0.25 in.

    Brass 0.25 in.

    Power consumption of the entire system[3] 33 98 kW

    [4] 20 111 kW[4] 23 153 kW[4] 17 42 kW

    [3] Including suction, control, HF generator and cooling system, depending on the machining program.[4] When cutting with two lasers.Subject to alteration. Only specifications in our offer and order confirmation are binding.

  • 24

    Flexible oversize format machines.

    These machines offer maximum cost efficiency when processing oversized formats.

    The TruLaser Series 8000 enables you to process sheets up to 52.5 feet in length

    by moving the sheet through the machine in several steps. Intelligent processes

    auto matically ensure maximum part quality, even when the sheet is being repositioned.

    TruLaser Series 8000

  • 25

    1 Sheets up to 52.5 ft in length.

    2 Flexible choice of pallet system.

    3 Smooth, seamless cutting of repositioned sheets.

    4 Option of doubling productivity by adding a second cutting head.

    Benefits at a glance.

  • 26

    TruLaser Series 8000

    2

    1

    Flexible with an additional oversized format pallet. Highly productive with an oversized format pallet changer.

    The best solution if oversized formats account for up to approx.

    40% of your work:

    For standard formats up to 13 feet in length use the pallet

    changer (1) and automation for highest productivity.

    You can enhance flexibility with the additional pallet (2) for sheets

    up to 52.5 feet in length.

    The best solution if oversized formats account for more than

    approx. 40% of your work:

    Achieve maximum productivity for oversized formats up to 39feet

    in length by loading and unloading while the machine is cutting.

    You can reduce cycle times to a minimum with the quick oversized

    pallet changer. This solution also enables cost-effective unmanned

    production with maximum process reliability.

    Powerful, reliable and productive.

    The TruLaser Series 8000 demonstrates decisive advantages

    in oversized processing. With dynamic linear drives and proven

    TruFlow lasers you can be sure of achieving the highest cut quality.

    The patented solution for quick and precise pallet sequencing,

    combined with an intelligent monitoring and control system,

    guarantees reliable processes. As an option, you can double

    the productivity with a second cutting head.

    Smart, controlled and precise.

    Innovative processing strategies from TRUMPF provide the

    best quality assurance for your oversized format cutting.

    Control of the internal material stresses produces cuts without

    offset steps for sheets up to 52.5 feet in length. High resolution,

    direct measurement systems in all axes ensure extremely accurate

    parts. With the precise laser control system you will be able to

    cut contours reliably in thick and thin sheets.

    The most cost-effective strategy for your pallet changers.

  • 27

    Machine data

    TruLaser 8000

    Working range

    X axis 100 in.

    Y axis 160 in.

    Z axis 4 in.

    Oversized format options

    With 160 x 100 in. pallet changer and additional oversized format pallet

    630 / 551 / 472 / 394 / 315 / 236 x 100 in.

    With oversized format pallet changer 472 / 315 / 263 x 100 in.

    Workpiece

    Max. weight Depends on selected pallet system

    Max. speeds

    Simultaneous 11,969 in / min

    TRUMPF CNC control Siemens Sinumerik 840D SL

    Accuracy[1]

    Position deviation Pa 0.002 in.

    Average position scatter Ps max 0.001 in.

    Repeat accuracy of repositioning 0.004 in.

    Position accuracy of repositioning 0.008 in.

    Dimensions and weight Depends on selected pallet system

    [1] Position scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.

    Subject to alteration. Only specifications in our offer and order confirmation are binding.

    Laser data

    TruFlow 4000 TruFlow 6000

    Max. power 4000 W 6000 W

    Wavelength 10.6 m 10.6 m

    Max. sheet thickness

    Mild steel 0.8 in. 1 in.

    Stainless steel 0.6 in. 1 in.

    Aluminum 0.4 in. 0.6 in.

    Power consumption of the entire system[2] 11 61 kW 13 82 kW

    [2] Including suction, control, HF generator and cooling system, depending on the machining program.Subject to alteration. Only specifications in our offer and order confirmation are binding.

  • 28

    Focused knowledge.

    TRUMPF machines are very well equipped for all current demands in sheet metal processing and achieve optimal results. To address

    specific requirements and simplify operation even further, we are continuously developing innovations, such as regulatory, control

    functions and sensor systems.

    For special requirements, you can expand your production capabilities with our innovative Lines outlined here.

    Our assistance systems, such as the smart functions, help you with your daily work. Besides Lines and assistance systems, clever

    features also optimize your production process.

    Productivity, reliability and high quality these Lines, smart functions and clever features can help you improve

    your workflow.

    Productivity Process reliability Quality

    AdjustLine

    Easy adaptation to material quality.

    AdjustLine makes cutting lower-quality material easier. In

    addition, this function enables the adaptation of the machine

    dynamics in order to speed up production.

    ControlLine

    Always the correct distance from

    the sheet.

    Sensors keep the distance between the

    cutting nozzle and the sheet metal constant

    even if the sheet is uneven. ControlLine determines the

    position of the sheet and adjusts the cutting program,

    eliminating the need to correct the position manually.

    ContourLine

    Precision for intricate contours.

    ContourLine makes it possible to accurately cut contoured holes

    with diameters much smaller than the material thickness. A

    pulsed beam system controls the introduction of heat into the

    material.

    BrightLine

    Excellent through thick and thin.

    This special cutting system produces the

    highest quality cuts in thick stainless, mild

    steel and aluminum. The smoothness and

    squareness of the cut edge are far superior to a standard cut.

    No finishing work is required.

  • 29

    FlyLine

    Pierce on the fly and process faster.

    The cutting head travels at high speed over

    the entire sheet line by line. The control

    system cuts all of the contour sections in the

    respective beam path. This reduces the time spent on traversing

    and positioning, especially when cutting perforated grids.

    FocusLine

    Adapt focal position automatically.

    An adaptive mirror in the beam guidance system makes it

    pos sible to automatically adjust the focus position to the material

    type and thickness. The result: Maximum processing speed and

    excellent edge quality across the entire range of surfaces and

    materials without the need for manual adjustment.

    PierceLine

    Everything under control when piercing.

    PierceLine monitors and controls the piercing process. This

    reduces stress on the material and machine and shortens pierce

    time by up to 80%.

    LensLine

    Protection for lens and machine.

    LensLine switches off the beam as soon as there are critical

    impurities within the focusing lens. In doing so the lens is

    prevented from thermal decomposition, and the beam guidance

    stays clean. LensLine also offers a condition checking function

    which, thanks to the RFID lens, guarantees perfectly timed

    cleaning cycles.

    DetectLine

    Precise position recognition and

    automatic setting of the focal position.

    A camera system determines the precise

    position of sheets being processed, and

    enables the precise further processing of parts which have

    already been cut. In addition, DetectLine automatically adjusts

    the focus position.

    CoolLine

    Cut even thick mild steel intricately.

    The selective cooling of the workpiece

    during the cutting process allows new

    geometries and significantly increases

    process reliability in the cutting of thick mild steel. This process

    is part of the single cutting head strategy.

  • 30

    Focused knowledge.

    Single cutting head strategy

    Save time by using a single cutting head that does not require

    changing. This reduces non-productive time, especially when you

    are processing a number of different materials with an automated

    system.

    Laser output control

    The laser power output is automatically adapted to the cutting

    speed. This ensures optimum cut quality even on sharp corners

    and small contours.

    Drop&Cut

    Drop&Cut makes the use of remainder sheets and post-production

    easier, more intuitive, and more efficient than ever. A camera

    projects a live image of the machine interior directly onto the user

    interface. Now you can use the mouse or touch control to place

    geometries on the remainder sheet with flexibility.

    High-speed cutting

    A special cutting head selectively introduces metal vapor plasma

    to significantly increase cutting speed.

    TruLaser Series 1000

    TruLaser Series 3000*

    TruLaser Series 5000*

    TruLaser Series 7000*

    TruLaser Series 8000

    AdjustLine

    BrightLine[1]

    BrightLine fiber[1]

    ContourLine

    ControlLine

    CoolLine[1]

    DetectLine[1]

    Drop&Cut

    Single cutting head strategy

    FlyLine

    FocusLine

    High-speed cutting[1]

    Laser output control

    LensLine

    PierceLine

    Smart Nozzle Automation[1]

    CO2 SSL * Subject to variability. Please contact your TRUMPF sales person for more details. [1] Optional

  • 31

    Quality breakthrough in solid-state laser cutting.

    With the help of BrightLine fiber, it is now possible to achieve

    excellent quality when cutting thick stainless steel sheets. With

    the help of this option you can change from thin to thick sheet

    processing and back on just one machine, depending on the

    job. Benefit from the following advantages and more:

    BrightLine fiber

    1. Higher quality

    For the first time, stainless steel up to 1 inch thick can be

    processed with excellent edge quality.

    2. Higher flexibility

    With BrightLine fiber you can produce a wide variety of

    materials and a wide range of sheet thicknesses on one machine

    and with excellent results. In addition to stainless steel, you are

    able to cut aluminum up to 1 inch thick.

    3. Higher process stability

    Even with the highest demands on cut quality, BrightLine fiber

    masters all process stability challenges with ease.

    4. Minimum contours

    You can cut smaller contours than ever with the help of

    BrightLine fiber.

    Smart Nozzle Automation

    Process reliability in fully automated

    operation.

    Smart nozzle automation bundles clever

    features that provide process reliability

    in fully automated operation. As a result, this smart function

    ensures, among other things, the autonomous changing of

    nozzles when necessary. The nozzle inspection reliably

    determines whenever a change is necessary. Be it for CO2 or

    solid-state laser technologies, smart nozzle automation always

    includes the relevant functionalities.

  • 32

    Automation that pays off.

    Profitable and efficient production with automation options from TRUMPF.

    Automated machines support material flow, increase process reliability and enhance productivity. TRUMPFs multi-stage concept

    offers automation that meets your individual needs right through to completely automated production. The solutions come from

    a single source and are perfectly tailored to TRUMPF machines.

    Loading

    Relief and improvement of

    work safety.

    Storage and logistics systems: Optimal material flow and space usage with a permanent inventory overview.

    Loading and unloading

    Noticeable increase in produc-

    tivity in uninterrupted operation.

    Loading and unloading

    with part sorting

    Full utilization of the machines

    productivity and optimal prepa-

    ration for subsequent processes.

    Process linking

    Overall planning and control of

    production with low overhead

    costs.

    Automation function Loading Loading and unloading Loading and unloading with part sorting Storage and logistics systems

    LoadMaster LiftMaster LiftMaster SortLiftMaster Compact

    LiftMaster Linear

    LiftMaster Store

    LiftMaster Store Linear SortMaster TruStore Customized storage

    Applicable machines:

    TruLaser Series 1000

    TruLaser Series 3000

    TruLaser Series 5000 n

    TruLaser Series 7000 n

    TruLaser Series 8000 n

  • 33

    LoadMaster entry-level solution for the loading of the

    pallet changer.

    LiftMaster universal loading and unloading.

    LiftMaster Sort loading and unloading with separation

    of large parts.

    LiftMaster Compact compact and quick loading and

    unloading.

    LiftMaster Linear loading and unloading of up to three

    machines.

    LiftMaster Store loading and unloading with direct

    storage connection.

    LiftMaster Store Linear loading and unloading of up to

    three machines with direct storage connection.

    SortMaster separation and sorting of small parts. Requires

    a loading and unloading solution.

    TruStore modular, expandable rack and storage system.

    Customized storage individual storage solution for special

    requirements.

    Automation function Loading Loading and unloading Loading and unloading with part sorting Storage and logistics systems

    LoadMaster LiftMaster LiftMaster SortLiftMaster Compact

    LiftMaster Linear

    LiftMaster Store

    LiftMaster Store Linear SortMaster TruStore Customized storage

    Applicable machines:

    TruLaser Series 1000

    TruLaser Series 3000

    TruLaser Series 5000 n

    TruLaser Series 7000 n

    TruLaser Series 8000 n

  • 3438

    Programmed for success.

    Software:

    Programming: TruTops Laser.

    Efficient NC programs ensure reliable processes.

    With TruTops Laser you can program your TruLaser machines

    easily and reliably. Efficient nesting software and multiple setting

    options ensure that different parts are arranged in the ideal

    positions on the metal sheet. In addition, the program ensures

    that workpieces do not tilt and prevents collisions.

    You can further optimize material usage by taking advantage of

    built-in residual sheet management and efficient algorithms that

    enable you to use common cuts for adjoining parts. In addition,

    the laser output is individually adapted to each task and deployed

    as cost-efficiently as possible to save you even more money.

    Production control: TruTops Fab.

    Simple, comprehensive production control.

    TruTops Fab is the modular complete solution for your

    production operations. Whether you want to optimize your

    infrastructure with individual modules or implement a complete

    solution, TruTops Fab is set up to meet your requirements.

    Individual software modules help your company improve all of

    its processes in the fields of production, administration and

    logistics. TruTops Fab is completely geared towards actual

    practice in sheet metal processing offering you an unrivalled

    competitive advantage.

    TruTops Laser: Benefits at a glance.

    Fast and process-reliable NC programs.

    Short programming time.

    Highly efficient nesting.

    Direct optimization of part quality.

    Excellent utilization of laser power.

    TruTops Fab: Benefits at a glance.

    Modular system to meet your needs.

    Individual user guidance.

    TruTops programming systems can be

    integrated without difficulty.

    Direct communication with controls.

    Easy exchange with ERP/PPS system.

    Programmed for success.

    Software:

  • 35

    Service like no other.

    TruServices:

    Regardless of the TRUMPF technology you use, you will always

    get the best service. With our award-winning spare parts

    logistics, we guarantee the highest availability of spare parts

    and provide you with the parts you need in the shortest time.

    TRUMPF Finance offers you individual financing solutions quickly

    and without a lot of paperwork. Our service technicians are

    highly trained and always available when you need them.

    A Service Agreement is the ideal way of ensuring the best

    usabil ity of your machine. Should your requirements change,

    we have flexible upgrade options and technical innovations

    that will make your machine even better. Our broad range of

    training courses with experienced trainers and hands-on

    practice will give you a head start in understanding and

    operating your machine.

    The TRUMPF Group ranks among the worlds leading manufacturers of production technology and industrial lasers. Technical and

    efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a one-stop shop

    for all of your technology needs: machines, automation, storage technology and services.

    Throughout the lifecycle of your machine.

    Financing

    Bending Tools

    Punching Tools

    Software

    Spare Parts

    Pre-owned Machines

    Consulting

    Customer Training

    Product Enhancements

    Service Agreements

    Technical Service

  • TRUMPF is certified according to ISO 9001:2008

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    TRUMPF Inc. Farmington Industrial Park Farmington CT 06032Phone: 860 255 6000 Fax: 860 255 6421E-mail: [email protected] Homepage: www.us.trumpf.com